power steering fluid AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1996, Model line: A4, Model: AUDI A4 1996 B5 / 1.GPages: 14, PDF Size: 0.22 MB
Page 1 of 14
![AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-27
Power steering pump,
reservoir and hydraulic fluid
circuit
Notes:
Power steering pumps cannot be repaired. If
problems in the pump are suspected carry out
pressure and AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-27
Power steering pump,
reservoir and hydraulic fluid
circuit
Notes:
Power steering pumps cannot be repaired. If
problems in the pump are suspected carry out
pressure and](/img/6/1163/w960_1163-0.png)
48-27
Power steering pump,
reservoir and hydraulic fluid
circuit
Notes:
Power steering pumps cannot be repaired. If
problems in the pump are suspected carry out
pressure and leakage tests. Replace the pump
if it is malfunctioning.
Check steering system for leaks if the fluid level
in the reservoir is low.
If there are leaks at the line connections first
tighten connections, wipe dry and then re-check
for leaks.
Checking the hydraulic fluid level page 48
-
22
.
Bleeding the steering system page 48
-24
.
Checking the steering system for leaks page 48
-25
.
Type of hydraulic fluid: G 002 000
Pa
ge 1 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
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Page 3 of 14
![AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-28
Power steering hydraulic circuit (4-cyl.
engine), overview
1 -
Power steering gear
2 -
Pressure line
3 -
Return hose
4 -
Cap with dipstick
Checking fluid level page 48
-22
5 - AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-28
Power steering hydraulic circuit (4-cyl.
engine), overview
1 -
Power steering gear
2 -
Pressure line
3 -
Return hose
4 -
Cap with dipstick
Checking fluid level page 48
-22
5 -](/img/6/1163/w960_1163-2.png)
48-28
Power steering hydraulic circuit (4-cyl.
engine), overview
1 -
Power steering gear
2 -
Pressure line
3 -
Return hose
4 -
Cap with dipstick
Checking fluid level page 48
-22
5 -
Strainer
Integrated into reservoir
6 -
Bolt 9 Nm (80 in. lb)
7 -
Reservoir
8 -
Rubber mount
9 -
Clamp Use VAG1275 to tighten
Pa
ge 3 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7
Page 5 of 14
![AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-30
20 -
Power steering pump
Fill with fluid before installing CAUTION, page 48
-27
21 -
Seals 16 x 22
Always replace
22 -
Banjo bolt 50 Nm (37 ft lb)
23 -
Bolt 18 Nm (13 ft lb)
24 - AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-30
20 -
Power steering pump
Fill with fluid before installing CAUTION, page 48
-27
21 -
Seals 16 x 22
Always replace
22 -
Banjo bolt 50 Nm (37 ft lb)
23 -
Bolt 18 Nm (13 ft lb)
24 -](/img/6/1163/w960_1163-4.png)
48-30
20 -
Power steering pump
Fill with fluid before installing CAUTION, page 48
-27
21 -
Seals 16 x 22
Always replace
22 -
Banjo bolt 50 Nm (37 ft lb)
23 -
Bolt 18 Nm (13 ft lb)
24 -
Fastener
25 -
Clamp Always replaceUse VAG1275 to tighten
26 -
Seals 16 x 22 Always replace
27 -
Banjo bolt 50 Nm (37 ft lb)
28 -
Power steering pump Fill with fluid before installing CAUTION, page 48
-27
Installed on all 4-cyl. engines m.y. 98
Pa
ge 5 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7
Page 6 of 14
![AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-31
Power steering hydraulic circuit (6-cyl. 2V
engine), overview
1 -
Power steering gear
2 -
Flexible hose
3 -
Return hose
4 -
Cap with dipstick
Checking hydraulic fluid level pag AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-31
Power steering hydraulic circuit (6-cyl. 2V
engine), overview
1 -
Power steering gear
2 -
Flexible hose
3 -
Return hose
4 -
Cap with dipstick
Checking hydraulic fluid level pag](/img/6/1163/w960_1163-5.png)
48-31
Power steering hydraulic circuit (6-cyl. 2V
engine), overview
1 -
Power steering gear
2 -
Flexible hose
3 -
Return hose
4 -
Cap with dipstick
Checking hydraulic fluid level page 48
-
22
5 -
Strainer for expansion tank
Integrated into reservoir
6 -
Bolt 9 Nm (80 in. lb)
7 -
Expansion tank Refill with hydraulic fluid, Part No. G 002
000 Capacity: 0.7 liters (12 oz.)Checking hydraulic fluid level page 48
-
22
8 -
Rubber mount
9 -
Clamp
Always replace
Pa
ge 6 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7
Page 10 of 14
![AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-33
21 -
Seal 18 x 24
Always replace
22 -
Seal 16 x 22 Always replace
23 -
Power steering pump Fill with fluid before installing CAUTION, page 48
-27
24 -
Banjo bolt
50 Nm (37 ft lb)
AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-33
21 -
Seal 18 x 24
Always replace
22 -
Seal 16 x 22 Always replace
23 -
Power steering pump Fill with fluid before installing CAUTION, page 48
-27
24 -
Banjo bolt
50 Nm (37 ft lb)](/img/6/1163/w960_1163-9.png)
48-33
21 -
Seal 18 x 24
Always replace
22 -
Seal 16 x 22 Always replace
23 -
Power steering pump Fill with fluid before installing CAUTION, page 48
-27
24 -
Banjo bolt
50 Nm (37 ft lb)
25 -
Supply line 40 Nm (30 ft lb)Counter-hold at hex on flexible hose when
tightening fitting Mounted to intake manifold with bolt - 26 -
26 -
Bolt 8 Nm (71 in. lb)
27 -
Clip
28 -
Nut 20 Nm (15 ft lb)
29 -
Washer
30 -
Coolant line
Pa
ge 10 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7
Page 11 of 14
![AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-34
Power steering hydraulic circuit (6-cyl. 5V
engine), overview
Power steering pump model 4 (FP-4)
1 -
Power steering gear
2 -
Return hose
3 -
Pressure hose
4 -
Cap with dipstick
AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-34
Power steering hydraulic circuit (6-cyl. 5V
engine), overview
Power steering pump model 4 (FP-4)
1 -
Power steering gear
2 -
Return hose
3 -
Pressure hose
4 -
Cap with dipstick](/img/6/1163/w960_1163-10.png)
48-34
Power steering hydraulic circuit (6-cyl. 5V
engine), overview
Power steering pump model 4 (FP-4)
1 -
Power steering gear
2 -
Return hose
3 -
Pressure hose
4 -
Cap with dipstick
Checking hydraulic fluid level page 48
-
22
5 -
Bolt
9 Nm (80 in. lb)
6 -
Reservoir
7 -
Rubber mount
8 -
Clamp Use VAG1275 to tighten
9 -
Clamp Use VAG1275 to tighten
10 -
Suction hose Fitting location Fig. 2Marks must align
Pa
ge 11 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7
Page 14 of 14
![AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-37
Fig. 1 Fitting location of suction hose at power steering pump (4-
cyl. and V6 TDI engines)
Mark -P- on suction hose must align with seam on pump
Fig. 2 Fitting location of sucti AUDI A4 1996 B5 / 1.G Suspension Power Steering Pump And Reservoir Workshop Manual 48-37
Fig. 1 Fitting location of suction hose at power steering pump (4-
cyl. and V6 TDI engines)
Mark -P- on suction hose must align with seam on pump
Fig. 2 Fitting location of sucti](/img/6/1163/w960_1163-13.png)
48-37
Fig. 1 Fitting location of suction hose at power steering pump (4-
cyl. and V6 TDI engines)
Mark -P- on suction hose must align with seam on pump
Fig. 2 Fitting location of suction hose at reservoir (all engines)
Mark -1- on suction hose must align with seam on reservoir
Pa
ge 14 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7