oil AUDI A6 2000 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 2000, Model line: A6, Model: AUDI A6 2000 C5 / 2.GPages: 38, PDF Size: 0.87 MB
Page 4 of 38
34-56
Removing
- Secure transmission on engine and transmission support VW 540.
- Place drip tray V.A.G 1306 underneath and drain transmission oil (2 oil
drain plugs).
- Remove release bearing, clutch release lever and guide sleeve
Page 30
-27
.
- Remove bearing housing (arrow) and pull off.
A - M8/M10 stud
Pa
ge 4 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, removi...
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pair&id=AUDI.B5.TM03.34.5
Page 6 of 38
34-58
- Pull oil collector out of end cover (arrow) until it moves freely.
- Swing oil collector (arrow) down and guide out through hole in end
cover.
- Remove oil collector.
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ge 6 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, removi...
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
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pair&id=AUDI.B5.TM03.34.5
Page 17 of 38
34-69
Installing
- Fit hollow shaft with selector fork and selector
rod for 1st and 2nd gear (without follower) into
bearing plate.
-
Heat 6th gear to approx. 120 C and fit on. Installation position: shoulder towards tapered roller bearing
- Press onto stop; ensure there is no play.
- Grease drive pinion/hollow shaft tapered roller bearing with multi-
purpose grease before inserting.
Allocation Page 34
-68
A - Flange ring, tapered rollers (Qty. 23), and support ring
B - Corrugated spring
C - Needle ring
D - Hollow shaft
- Oil needle bearing well.
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ge 17 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5
Page 22 of 38
34-73
- Slide follower -A- for 1st and 2nd gear onto selector rod and secure
with circlips.
- Oil all bearings of input shaft and drive pinion/hollow shaft in
transmission housing and bearing flange as well as selector rods with
gear oil.
Note:
When inserting the complete bearing plate, ensure that the selector rods
align with their mounting points. - Pry used seal for input shaft carefully out of transmission housing with
VW 681.
- Coat sealing surfaces between bearing plate and transmission housing
with sealing paste AMV 188 000 02 or AMV 188 001 02 sealing paste.
- Insert complete bearing plate into transmission housing.
Pa
ge 22 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5
Page 24 of 38
34-75
- Fit thrust washer (arrow -A-) for needle bearing for 6th speed gear.
Installation position: shoulder towards circlip (arrow -B-), smooth
contact surface to shaft end
- Oil needle bearing for 6th speed sliding gear with gear oil and fit.
- Slide on 6th speed sliding gear with spring and synchro-ring.
Synchro-ring installation position: the lugs of the synchro-ring engage
into the recesses below in the sliding gear
- Support input shaft with support bridge 30-211 A.
Pa
ge 24 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5
Page 25 of 38
34-76
Installation position of synchro-hub for 5th and 6th gear:
Side with projecting face (arrow -1-) faces shaft end The oil drilling of the input shaft (arrow -2-) and the oil groove of the
synchro-hub (arrow -3-) are in line
-
Heat synchro-hub for 5th and 6th gear to approx. 100 C, fit and drive
on; ensure there is no play. - Check 6th speed sliding gear for axial play.
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ge 25 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5
Page 30 of 38
34-81
- Drive on inner race for 5th speed sliding gear free of axial play.
- Oil needle bearing with gear oil and fit.
- Place synchro-ring for 5th gear in locking collar.
- Slide on 5th speed sliding gear with spring.
-
Heat 1st inner race for ball bearing for input shaft to approx. 100 C, fit
onto input shaft and drive onto stop; ensure there is no play. - Check 5th speed sliding gear for axial clearance.
Permissible axial clearance: 0.15-0.35 mm
- Insert dowel sleeves into bearing plate.
- Fit new gasket for end cover.
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ge 30 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
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yp
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pair&id=AUDI.B5.TM03.34.5
Page 31 of 38
34-82
Note:
Do not tighten bolts. - Fit end cover and insert securing bolts (arrows -B-).
- Clean two magnets (arrows -A-) and insert.
- Fit support plate and tighten hand tight.
Installation position: Lugs towards magnets
- Tighten bolts for end cover using diagonal sequence.
- Oil 2nd inner race and with ball contact surface facing towards input
shaft ball bearing, drive onto input shaft through hole in end cover.
- Remove support bridge 30-211 A.
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ge 31 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5
Page 32 of 38
34-83
- Lock input shaft by engaging 2 gears (e.g. reverse and 2nd gear), do
this by moving two selector plates (arrows).
- Tighten multi-point socket head bolt to 150 Nm.
- Unclip cover -3- for oil collector from oil collector -1- at longer end with
a screwdriver and remove magnet -2-.
4 - O-ring
5 - Positioning segment
- Clean oil collector.
- Assemble oil collector.
Pa
ge 32 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5
Page 33 of 38
34-84
- Guide oil collector from interior of end cover with support arm leading
through hole of end cover (arrow), until O-ring can be fitted from
outside onto oil collector.
- Lightly oil new O-ring and fit.
- Insert oil tube of oil collector into input shaft.
- Turn oil collector until the positioning segment is located in the
machined recess of the end cover (arrow).
- Press in oil collector onto stop.
- Slide assembly sleeve, Part No. 01E 311 120, onto selector shaft.
- Check neutral position of followers.
Selector gates must align.
Pa
ge 33 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive
pinion and hollow shaft, rem...
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.5