ECU AUDI S4 1995 B5 / 1.G 01E Transmission Clutch Service Workshop Manual

30-41


Note:
In case of repair, always allocate clutch pressure plate and clutch disc to
engine code according to to parts catalog. Fig. 1 Checking ends of diaphragm springs
Wear up to half of the diaphragm spring thickness is permissible
- Check diaphragm springs and spring connection between pressure
plate and cover for cracks, rivet connections and for secure fit.
- Replace clutches with damaged springs or with loose rivet connections
(arrows).
Pa
ge 6 of 10 Clutch, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.30.3

30-43


-
Insert 3 securing bolts -A- into mounting holes on pressure plate, 120
from each other (1/3 turn), as shown in illustration. - Thread 3 nuts -B- (M8) onto bolts -A- and tighten nuts slightly.

- Place SAC pressure plate onto press so that only the 3 bolt heads
(arrows) make contact.
- Position special tool 3062 in center of pressure plate.
Pa
ge 8 of 10 Clutch, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.30.3

30-45


Removing and installing clutch with SAC pressure plate
Note:
The adjuster ring in the SAC pressure plate has to be reset ( Page 30
-42
) before assembly when replacing the clutch plate on its own.
Clutch lining and contact surface of pressure plate must make full
contact with flywheel before securing bolts are inserted. To avoid damaging centering holes in pressure plate and centering
pins on flywheel, tighten securing bolts evenly and in several stages in
diagonal sequence.
- Position of clutch plate: spring pack (coil springs) or marking
"Getriebeseite" towards pressure plate and transmission.
- Loosen and tighten bolts gradually in diagonal sequence and in several
stages to 22 Nm.
- Reverse position of counter-hold tool 10-201 when removing.
- Use mandrel 3176 to center clutch plate.
Pa
ge 10 of 10 Clutch, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.30.3