ESP BMW 540I SEDAN 2002 Owners Manual

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For your own safety

Use unleaded gasoline only. Fuels
containing up to and including
10 % ethanol or other oxygenates with
up to 2.8 % oxygen by weight (i.e. 15 %
MTBE or 3 % methanol plus an equiva-
lent amount of co-solvent) will not void
the applicable warranties covering
defects in materials or workmanship.
Field experience has indicated signifi-
cant differences in fuel quality (volatility,
composition, additives, etc.) among
gasolines offered for sale in the United
States and Canada. The use of poor-
quality fuels may result in driveability,
starting and stalling problems, espe-
cially under certain environmental
conditions, such as high ambient
temperature and high altitude.
Should you encounter driveability prob-
lems that you suspect could be related
to the fuel you are using, we recom-
mend that you respond by switching to
a recognized high-quality brand.
Failure to comply with these recom-
mendations may result in unscheduled
maintenance.
Follow all applicable safety rules when
you are handling gasoline.
<


Important safety information!
For your own safety, use genuine parts
and accessories approved by BMW.
When you purchase accessories tested
and approved by BMW and Original
BMW Parts, you simultaneously acquire
the assurance that they have been thor-
oughly tested by BMW to ensure
optimum performance when installed
on your vehicle.
BMW warrants these parts to be free
from defects in material and workman-
ship.
BMW will not accept any liability for
damage resulting from installation of
parts and accessories not approved by
BMW.
BMW cannot test every product from
other manufacturers to confirm that it
can be used on a BMW safely and
without risk to either the vehicle, its
operation, or its occupants.
Original BMW Parts, BMW Accessories
and other products approved by BMW,
together with professional advice on
using these items, are available from all
BMW centers.

Installation and operation of non-BMW
approved accessories such as alarms,
radios, amplifiers, radar detectors,
wheels, suspension components, brake
dust shields, telephones (including
operation of any portable cellular phone
from within the vehicle without using an
externally-mounted antenna) or trans-
ceiver equipment (for instance, CBs,
walkie-talkie, ham radio or similar
accessories) may cause extensive
damage to the vehicle, compromise its
safety, interfere with the vehicle's elec-
trical system, or affect the validity of the
BMW Limited Warranty. See your BMW
center for additional information.

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Maintenance, replacement, or
repair of the emission control
devices and systems may be performed
by any automotive repair establishment
or individual using any certified auto-
motive part.

<



Symbol on vehicle parts

Indicates that you should consult
the relevant section of this
Owner's Manual for information on a
particular part or assembly.

For your own safety

19n

OverviewControlsMaintenanceRepairsDataIndex

Indicator and warning lamps

Technology that monitors itself

The system runs a check on the
warning and indicator lamps marked by
"

l

" each time you switch on the igni-
tion. They each light up once for
different periods of time.
If a fault should occur in one of these
systems, the corresponding lamp does
not go out after the engine is started or
it lights up while the vehicle is moving.
The following section describes how
you should respond.

Red: stop immediately

Battery charge current

l

The battery is no longer being
charged. This indicates a defect
in the alternator drive belt or in the
charging circuit of the alternator. Please
contact the nearest BMW center.
Stop and switch off the engine
immediately to prevent over-
heating and serious engine damage. If
the drive belt is defective, increased
steering effort is also required.

<


Engine oil pressure

l

May be accompanied by the
message "STOP!ENGINE
OILPRESS" in the Check Control
display panel

*
: stop the vehicle imme-
diately and switch off the engine. Check
the engine oil level; top up as required.
If the oil level is correct: please contact
the nearest BMW center.
Do not continue driving, as the
engine could sustain serious
damage from inadequate lubrication.

<



Tire Pressure Monitor (RDC)

*


l

Accompanied by an acoustic
warning signal: a tire failure has
occurred. Reduce vehicle speed imme-
diately and stop the vehicle. Avoid hard
brake applications. Do not oversteer.
For additional information: refer to
page 98
Parking brake

*
/
brake system hydraulic circuits

l

Comes on when you engage the
parking brake.
For additional information: refer to
page 68
Comes on although the parking brake
is released: have the brake fluid level
checked. Before continuing your
journey, be sure to read the notes on
pages 132 and 143
Also comes on with the message
"CHECK BRAKE LININGS" in the
Check Control.
Parking brake warning lamp

*
/
brake system hydraulic circuits
for Canadian models.

20n

Indicator and warning lamps

Red: as important reminder

Parking brake

*
Comes on when you engage the
parking brake.
For additional information: refer to
page 68
Parking brake warning lamp

*
for
Canadian models.
Please fasten safety belts

l

Accompanied by warning tone
and message

*
in the Check
Control panel. Remains on until the
safety belts are fastened.
For additional information on safety
belts: refer to page 53.
Airbags

l

Please have the system
inspected by your BMW center.
For additional information: refer to
page 58

Yellow: please have checked at
your earliest opportunity

Antilock Brake System (ABS)

l

ABS has been deactivated in
response to system malfunction.
Conventional braking efficiency is avail-
able without limitations. Please have
the system inspected by your BMW
center.
For additional information: refer to
page 131
Antilock Brake System (ABS)
warning lamp for Canadian
models.
Engine oil level

*
Comes on while driving: the
engine oil level has fallen to the
absolute minimum; refill as soon as
possible. Do not drive more than
approx. 30 miles (50 km) until you do.
For additional information: refer to
page 140
Engine oil level

*
Comes on after the engine has
been shut off: add engine oil at
your earliest opportunity (when you
stop to refuel).
For additional information: refer to
page 140

Automatic transmission

*
Because of a malfunction, the
automatic transmission shifts
only in the emergency program. Please
consult the nearest BMW center.
For additional information: refer to
pages 72 and 75
Brake pads

*


l

Have the brake pads checked.
For additional information: refer
to page 132

Dynamic Brake Control (DBC)

*

l


Malfunction in DBC system.
Conventional braking efficiency
is available without limitations.
Have the system repaired by your BMW
center at the earliest possible opportu-
nity.
For additional information: refer to
page 98
Dynamic Brake Control (DBC)
warning lamp for Canadian
models.
Tire Pressure Monitor (RDC)

*


l

Check the tire inflation pressure.
Refer to pages 26, 98

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OverviewControlsMaintenanceRepairsDataIndex

Indicator and warning lamps

Self-leveling suspension

*
l

The level control system is inac-
tive. Please consult the nearest
BMW center.
For additional information: refer to
page 99
Automatic Stability Control plus
Traction (ASC+T)/Dynamic
Stability Control (DSC)

*
l


ASC+T/DSC has been deactivated,
either manually at the button or auto-
matically in response to a system
malfunction. In the event of a malfunc-
tion, have the system checked by your
BMW center.
For additional information: refer to
page 97
Engine-management system

*
There is a fault in the electronic
engine-management system.
You can continue to drive with reduced
engine output and engine speed.
Please have the system inspected by
your BMW center.

Service Engine Soon

l

If the indicator lamp comes on
either continuously or intermit-
tently, this indicates a fault in the emis-
sions-related electronic systems.
Although the vehicle remains opera-
tional, you should have the systems
checked by your BMW center at the
earliest possible opportunity.
For additional information: refer to
page 146
Service Engine Soon warning
lamp for Canadian models.
Check Filler Cap

*


l

If the indicator lamp comes on
although the fuel cap is secured
correctly: this indicates a malfunction in
the fuel system. Have the system
inspected at your BMW center at the
earliest opportunity.
Additional information: refer to page 25

Green: for your information

Turn signal
Flashes when the turn signal is
on. Rapid flashing indicates a
system malfunction.
For additional information: refer to
page 76
Cruise control
Lights up when the system is
switched on: available for oper-
ation via the multifunction steering
wheel.
For additional information: refer to
page 78
Front fog lamps
Lights up whenever you switch
on the front fog lamps.
For additional information: refer to
page 102

Blue: for your information

High beams
Lights up when the high beams
are on or the headlamp flasher
is actuated.
For additional information: refer to
pages 76 and 102

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Steering wheel with multifunction buttonsThe controls integrated within the multi-
function steering wheel (MFL) and the
sports steering wheel
* have been
designed to allow you to operate a
number of accessories both quickly and
safely, without taking your eyes from
the road:
>selected control functions for the
radio along with CD, MD and
cassette player
>recirculated-air control of the air
conditioner system or the heated
steering wheel
* (MFL only)
>the cruise control
>various phone functions
* and
>voice entry
*.
The controls are active only when
the corresponding systems and
accessories are switched on.<
Press briefly:
Receive a phone call, initiate dialing,
terminate a call.
Extended pressure:
Activate/deactivate voice entry.
Switch between phone and radio,
cassette, CD and MD.
Forward:
>Radio
Press briefly: station scan in FM band
Extended pressure: search function
>CD/MD
Press briefly: jump to next track
Extended pressure: search function
in track
>Cassette
Press briefly: stop track scan or fast
forward
Extended pressure: fast forward
>Phone
Scan personal phone book.
Rewind: functions as forward.
Volume
Cruise control: to select a stored
setting.
Cruise control: store and accelerate (+)
or decelerate and store (Ð).
Cruise control: activate/interrupt/deac-
tivate.
Recirculated-air mode and automatic
recirculated-air control (AUC) or heated
steering wheel: activate/deactivate.

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OverviewControlsMaintenanceRepairsDataIndex
Tire inflation pressuresport
wagonTires
All pressure specifications in
the table are indicated in psi
(kilopascal) with cold tires
(cold = ambient temperature)
525i225/55 R 16 95 H M+S
225/60 R 15 96 H M+S
225/60 R 15 96 W
225/55 R 16 95 W
235/45 R 17 94 W/Y30 (210) 35 (240) 36 (250) 44 (300)
225/60 R 15 96 Q M+S
225/55 R 16 95 Q M+S
235/45 R 17 94 Q M+S33 (230) 38 (260) 39 (270) 46 (320)
540i225/55 R 16 95 H M+S
225/55 R 16 95 W
235/45 R 17 94 W/Y30 (210) 35 (240) 36 (250) 44 (300)
225/55 R 16 95 Q M+S
235/45 R 17 94 Q M+S33 (230) 38 (260) 39 (270) 46 (320)

32n
Keys Central locking system1 Master key with remote control unit,
for information on programming the
key memory refer to page 64.
You can mark individual keys for
subsequent identification by applying
the colored decals that you received
when accepting delivery of your
vehicle
There is an extended-life battery
in every master key that is
charged automatically in the ignition
lock as you drive.
For this reason, if you have a master
key that is not in regular use, you
should use that key approx. once every
year while driving for an extended
period. This will charge the battery.
Refer also to page 34.< 463de023
2 Spare key for storage in a safe place,
such as in your wallet. This key is not
intended for continuous use
3 Door and ignition key
The locks for the luggage compart-
ment lid/tailgate, rear backrest and
glove compartment cannot be oper-
ated with this key. This is recom-
mended for valet parking, for
instance
The conceptThe central locking system is ready for
operation as soon as you close the front
doors. The system engages and
releases the locks on the
>doors
>luggage compartment lid/tailgate
and rear window
*
>fuel filler door.
The central locking system can be
operated
>from outside via the driver's door lock
as well as via the remote control
>from inside via the central locking
system button.
Activation from inside does not lock the
fuel filler door (refer to page 37). Activa-
tion from outside simultaneously arms
the anti-theft system. The alarm system
is also activated or deactivated.
When you use the central locking
system to lock the doors from inside
the vehicle, it will automatically disen-
gage the locks if an accident occurs,
except on doors that have been locked
individually using the lock buttons, refer
to page 37. The accident response
routine also includes automatic activa-
tion of the hazard warning flashers and
the interior lamps.

35n
OverviewControlsMaintenanceRepairsDataIndex
Opening and closing Ð via the remote controlTo unlockPress button.
Press the button once to unlock the
driver's door only; press a second time
to unlock all remaining doors as well as
the luggage compartment lid/tailgate
and fuel filler door.Convenience opening modePress and hold button to open the elec-
tric power windows and sliding/tilt
sunroof.
To lock and securePress button.
Vehicles without armored glass:
do not lock the vehicle if anyone
will be remaining inside, as it would
then be impossible for the occupant(s)
to disengage the locks from the
inside.< To deactivate the tilt alarm sensor
and interior motion sensorPress button a second time immedi-
ately after locking.
For additional information, refer to
page 43.To switch on the interior lampsWith the vehicle locked, press button.
To open the luggage
compartment lid/tailgatePress button.
The luggage compartment lid/tailgate
will open slightly, regardless of whether
it was previously locked or unlocked.
Before and after a trip, be sure
that the luggage compartment lid/
tailgate has not been opened uninten-
tionally.< Panic modeProvided that the alarm system is
armed, you can respond to imminent
danger by holding down the button for
between two and five seconds.
To cancel alarm
Press button.

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OverviewControlsMaintenanceRepairsDataIndex
Luggage compartment lid/Tailgatesport wagon:
1. From inside the luggage compart-
ment, open the two side covers
(arrow). Remove the covers392de778
2. Release the two quick-release
fasteners of the cover for the
onboard tool kit in the tailgate. Raise
the cover
3. Remove the plastic plugs (arrow) and
pull toward the interior. The tailgate
will be released
4. Open the tailgate. Press the plugs
back into place and close the cover
with the quick-release fasteners
5. Position the two side covers and
close them.392de776
To open from the outsidePress the button (arrow): the tailgate
opens slightly.
The luggage compartment (cargo area)
is illuminated whenever the tailgate is
opened (for additional information refer
to page 103).394de728

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Luggage compartment Alarm systemLuggage strapsUse the straps on the floor of the
luggage compartment to secure smaller
items of luggage.
Movement is reduced when objects are
placed on the straps.
The fittings at the corners of the
luggage compartment provide you
with a convenient means of attaching
luggage nets
* and flexible straps for
securing suitcases and luggage.
Refer also to "Cargo loading" on
page 126.
394de302
HangerOn the left-hand side of the luggage
compartment is a hanger for fastening
shopping bags, packages and similar
items.394de144
The conceptThe vehicle alarm system responds
>when a door, the hood, the luggage
compartment lid/tailgate or the rear
window is opened
>to movement inside the vehicle (inte-
rior motion sensor)
>to variations in the vehicle's tilt angle
such as those occurring during
attempts to steal the wheels or tow
the vehicle
>to interruption of battery voltage.
The system responds to unauthorized
vehicle entry and attempted theft by
simultaneously activating the following
>an acoustic alarm for 30 seconds
>the hazard warning flashers, for
approx. five minutes
>the high beams flash on and off in the
same rhythm as the hazard warning
flashers.