service indicator CHEVROLET CLASSIC 2004 Owners Manual

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-6
Safety Belts
.............................................. 1-8
Child Restraints
.......................................1-32
Supplemental Restraint System (SRS)
..........1-56
Restraint System Check
............................1-62
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-14
Theft-Deterrent Systems
............................2-16
Starting and Operating Your Vehicle
...........2-16
Mirrors
....................................................2-29
Storage Areas
.........................................2-31
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-2
Climate Controls
......................................3-18
Warning Lights, Gages and Indicators
.........3-22
Audio System(s)
.......................................3-36Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-29
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-4
Checking Things Under the Hood
...............5-10
Bulb Replacement
....................................5-45
Windshield Wiper Blade Replacement
.........5-51
Tires
......................................................5-52
Appearance Care
.....................................5-80
Vehicle Identification
.................................5-88
Electrical System
......................................5-89
Capacities and Specifications
.....................5-95
Normal Maintenance Replacement Parts
......5-96
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information.................... 7-1
Customer Assistance Information
.................. 7-2
Reporting Safety Defects
...........................7-11
Index.................................................................1
2004 Chevrolet Classic Owner ManualM

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-4
Other Warning Devices...................................3-5
Horn.............................................................3-5
Tilt Wheel.....................................................3-5
Turn Signal/Multifunction Lever.........................3-6
Windshield Wiper Lever...................................3-8
Cruise Control..............................................3-10
Exterior Lamps.............................................3-13
Interior Lamps..............................................3-15
Accessory Power Outlets...............................3-16
Ashtrays and Cigarette Lighter........................3-17
Climate Controls............................................3-18
Climate Control System.................................3-18
Outlet Adjustment.........................................3-21
Warning Lights, Gages and Indicators.............3-22
Instrument Panel Cluster................................3-23
Speedometer and Odometer...........................3-24
Tachometer.................................................3-25
Safety Belt Reminder Light.............................3-25
Air Bag Readiness Light................................3-26
Charging System Light..................................3-27
Brake System Warning Light..........................3-27
Anti-Lock Brake System Warning Light.............3-28Engine Coolant Temperature Gage..................3-29
Low Coolant Warning Light............................3-29
Malfunction Indicator Lamp.............................3-30
Oil Pressure Light.........................................3-33
Passlock
®Warning Light................................3-34
Low Washer Fluid Warning Light.....................3-34
Door Ajar Light.............................................3-34
Service Vehicle Soon Light............................3-35
Fuel Gage...................................................3-35
Audio System(s).............................................3-36
Setting the Time for Radios without Radio
Data Systems (RDS)..................................3-37
Setting the Time for Radios with Radio Data
Systems (RDS).........................................3-37
Radio with CD..............................................3-38
Radio with Cassette and CD..........................3-43
Theft-Deterrent Feature (Non-RDS Radios).......3-54
Theft-Deterrent Feature (RDS Radios).............3-54
Understanding Radio Reception......................3-54
Care of Your Cassette Tape Player.................3-55
Care of Your CDs.........................................3-56
Care of Your CD Player................................3-56
Fixed Mast Antenna......................................3-56
Chime Level Adjustment................................3-56
Section 3 Instrument Panel
3-1

Malfunction Indicator Lamp
Check Engine Light
Your vehicle is equipped
with a computer which
monitors operation of the
fuel, ignition and emission
control systems.
This system is called OBD II (On-Board
Diagnostics-Second Generation) and is intended to
assure that emissions are at acceptable levels for the life
of the vehicle, helping to produce a cleaner environment.
The Check Engine light comes on to indicate that there is
a problem and service is required. Malfunctions often will
be indicated by the system before any problem is
apparent. This may prevent more serious damage to your
vehicle. This system is also designed to assist your
service technician in correctly diagnosing any
malfunction.Notice:If you keep driving your vehicle with this
light on, after a while, your emission controls
may not work as well, your fuel economy may not
be as good and your engine may not run as
smoothly. This could lead to costly repairs that may
not be covered by your warranty.
Notice:Modications made to the engine,
transaxle, exhaust, intake or fuel system of your
vehicle or the replacement of the original tires with
other than those of the same Tire Performance
Criteria (TPC) can affect your vehicle’s emission
controls and may cause this light to come on.
Modications to these systems could lead to costly
repairs not covered by your warranty. This may
also result in a failure to pass a required Emission
Inspection/Maintenance test.
3-30

Service Vehicle Soon Light
This light will come on
briefly when you turn the
ignition to ON.
It will stay on, or come on and a chime will sound if it
detects a problem on the vehicle, such as a Daytime
Running Lamps (DRL) or an automatic headlamp
system malfunction. If this happens, see your dealer as
soon as possible.
Fuel Gage
Your fuel gage tells you
about how much fuel you
have left, when the
ignition is on.
When the indicator nears empty, the light will come on
and you will hear a chime. You still have a little fuel
left, but you should get more soon.
3-35

Here are four things that some owners ask about. None
of these show a problem with your fuel gage:
•At the service station, the gas pump shuts off
before the gage reads full.
•It takes a little more or less fuel to fill up than the
gage indicated. For example, the gage may have
indicated the tank was half full, but it actually took a
little more or less than half the tank’s capacity to
fill the tank.
•The indicator moves a little when you turn a corner
or speed up.
•The gage goes back to empty when you turn off the
ignition.
Audio System(s)
Notice:Before you add any sound equipment to
your vehicle – like a tape player, CB radio, mobile
telephone or two-way radio – be sure you can
add what you want. If you can, it’s very important to
do it properly. Added sound equipment may
interfere with the operation of your vehicle’s engine,
radio or other systems, and even damage them.
Your vehicle’s systems may interfere with the
operation of sound equipment that has been added
improperly.
So, before adding sound equipment, check with
your dealer and be sure to check federal rules
covering mobile radio and telephone units.
3-36

After you clean the player, press and hold the cassette
eject button for two seconds to reset the clean tape
timer. The radio will display TP DECK CLEANED
to show the indicator was reset.
Cassettes are subject to wear and the sound quality
may degrade over time. Always make sure the cassette
tape is in good condition before you have your tape
player serviced.
Care of Your CDs
Handle CDs carefully. Store them in their original cases
or other protective cases and away from direct
sunlight and dust. If the surface of a CD is soiled,
dampen a clean, soft cloth in a mild, neutral detergent
solution and clean it, wiping from the center to the edge.
Be sure never to touch the side without writing when
handling CDs. Pick up CDs by grasping the outer edges
or the edge of the hole and the outer edge.
Care of Your CD Player
The use of CD lens cleaners for CDs is not advised,
due to the risk of contaminating the lens of the CD optics
with lubricants internal to the CD mechanism.
Fixed Mast Antenna
The fixed mast antenna can withstand most car washes
without being damaged. If the mast should ever
become slightly bent, you can straighten it out by hand.
If the mast is badly bent, you should replace it.
Check occasionally to be sure the mast is still tightened
to the fender. If tightening is required, tighten by
hand, then with a wrench one quarter turn.
Chime Level Adjustment
Chime level adjustment is only available on RDS radios.
The radio is the vehicle chime producer. The chime is
produced from the driver’s side front door speakers.
To change the volume level, press and hold
pushbutton 6 with the ignition on and the radio power
off. The chime volume level will change from the normal
level to loud, and LOUD will be displayed on the
radio. To change back to the default or normal setting,
press and hold pushbutton 6 again. The chime level
will change from the loud level to normal, and NORMAL
will be displayed. Each time the chime volume is
changed, three chimes will sound as an example of the
new volume selected. Removing the radio and not
replacing it with a factory radio or chime module will
disable vehicle chimes.
3-56

Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work properly.
You should not have to add anything to your fuel.
However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. General Motors
recommends that you buy gasolines that are advertised
to help keep fuel injectors and intake valves clean. If your
vehicle experiences problems due to dirty injectors or
valves, try a different brand of gasoline.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly if
they comply with the specifications described earlier.
Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in your fuel
system and also damage the plastic and rubber
parts. That damage would not be covered under
your warranty.Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. General Motors does not
recommend the use of such gasolines. Fuels containing
MMT can reduce the life of spark plugs and the
performance of the emission control system may be
affected. The malfunction indicator lamp may turn on. If
this occurs, return to your authorized GM dealer for
service.
Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel may be hard
to find. Never use leaded gasoline or any other fuel
not recommended in the previous text on fuel. Costly
repairs caused by use of improper fuel would not
be covered by your warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you will be driving.
5-6

Brake Wear
Your vehicle has front disc brakes and rear drum brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedal firmly).
{CAUTION:
The brake wear warning sound means that
soon your brakes will not work well. That
could lead to an accident. When you hear the
brake wear warning sound, have your vehicle
serviced.Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque specifications.
Your rear drum brakes do not have wear indicators, but
if you ever hear a rear brake rubbing noise, have the
rear brake linings inspected immediately. Also, the rear
brake drums should be removed and inspected each
time the tires are removed for rotation or changing.
When you have the front brake pads replaced, have the
rear brakes inspected, too.
Brake linings should always be replaced as complete
axle sets.
SeeBrake System Inspection on page 6-21.
5-36

When It Is Time for New Tires
One way to tell when it’s
time for new tires is to
check the treadwear
indicators, which will
appear when your tires
have only 1/16 inch
(1.6 mm) or less of tread
remaining.
You need a new tire if any of the following statements
are true:
•You can see the indicators at three or more places
around the tire.
•You can see cord or fabric showing through the
tire’s rubber.
•The tread or sidewall is cracked, cut or snagged
deep enough to show cord or fabric.
•The tire has a bump, bulge or split.
•The tire has a puncture, cut or other damage that
can’t be repaired well because of the size or
location of the damage.
Buying New Tires
To find out what kind and size of tires you need, look at
the tire and loading information label. For an example
of this label and its location, seeLoading Your Vehicle
on page 4-32.
The tires installed on your vehicle when it was new had
a Tire Performance Criteria Specification (TPC Spec)
number on each tire’s sidewall. When you get new tires,
get ones with that same TPC Spec number. That way
your vehicle will continue to have tires that are designed
to give proper endurance, handling, speed rating,
load range, traction, ride and other things during normal
service on your vehicle. If your tires have an all-season
tread design, the TPC number will be followed by
an “MS” (for mud and snow).
If you ever replace your tires with those not having a
TPC Spec number, make sure they are the same size,
load range, speed rating and construction type (bias,
bias-belted or radial) as your original tires.
5-62

Inspection
Brake System.............................................6-21
Engine Cooling System................................6-21
Exhaust System..........................................6-20
Fuel System...............................................6-20
Part C - Periodic Maintenance.......................6-20
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-20
Throttle System...........................................6-21
Instrument Panel
Cluster.......................................................3-23
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block
(Passenger’s Side).......................................5-92
Instrument Panel Fuse Block
(Driver’s Side).............................................5-91
Interior Lamps................................................3-15
J
Jump Starting.................................................5-39
K
Key Lock Cylinders Service..............................6-17
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Lamps
Exterior......................................................3-13
Interior.......................................................3-15
Lap Belt........................................................1-28
Lap-Shoulder Belt...................................1-14, 1-24
LATCH System
Child Restraints...........................................1-45
Securing a Child Restraint Designed for the
LATCH System........................................1-48
Leaving Your Vehicle.......................................2-11
Leaving Your Vehicle With the Engine
Running.....................................................2-25
Light
Air Bag Readiness.......................................3-26
Anti-Lock Brake System Warning...................3-28
Brake System Warning.................................3-27
Charging System.........................................3-27
Door Ajar...................................................3-34
Low Coolant Warning...................................3-29
Low Washer Fluid Warning...........................3-34
Malfunction Indicator....................................3-30
Oil Pressure...............................................3-33
Passlock
®Warning.......................................3-34
Safety Belt Reminder...................................3-25
Service Vehicle Soon...................................3-35
Loading Your Vehicle.......................................4-32
Lockout Protection..........................................2-11
7