power steering CHEVROLET EXPRESS CARGO VAN 2008 1.G Owners Manual

Fuel Regulator
Your vehicle has a fuel regulator that shuts the fuel off
when the engine reaches 5,600 rpm.
Engine Coolant Heater
If your vehicle has the DURAMAX®Diesel engine, see
the DURAMAX®Diesel manual for more information.
The engine coolant heater, if available, can help in cold
weather conditions at or below 0°F (−18°C) for easier
starting and better fuel economy during engine warm-up.
Plug in the coolant heater at least four hours before
starting your vehicle. An internal thermostat in the
plug-end of the cord may exist which will prevent
engine coolant heater operation at temperatures above
0°F (−18°C).
To Use the Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord.
The cord for the engine coolant heater is located
on the driver’s side of the engine compartment and
is attached to the hose for the power steering
reservoir.
3. Plug it into a normal, grounded 110-volt AC outlet.
{CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the
wrong kind of extension cord could overheat
and cause a re. You could be seriously
injured. Plug the cord into a properly grounded
three-prong 110-volt AC outlet. If the cord will
not reach, use a heavy-duty three-prong
extension cord rated for at least 15 amps.
4. Before starting the engine, be sure to unplug and
store the cord as it was before to keep it away
from moving engine parts. If you do not, it could be
damaged.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature, the
kind of oil you have, and some other things. Instead
of trying to list everything here, we ask that you contact
your dealer/retailer in the area where you will be
parking your vehicle. The dealer/retailer can give you
the best advice for that particular area.
2-23

The main components of the instrument panel are the following:
A. Air Outlets. SeeOutlet Adjustment on page 3-22.
B. Driver Information Center Buttons. SeeDriver
Information Center (DIC) on page 3-44.
C. Turn Signal/Multifunction Lever. SeeTurn
Signal/Multifunction Lever on page 3-7.
D. Hazard Warning Flasher Button. SeeHazard
Warning Flashers on page 3-6.
E. Instrument Panel Cluster. SeeInstrument Panel
Cluster on page 3-26.
F. Shift Lever. SeeStarting the Engine on page 2-21.
G. Climate Control System. SeeClimate Control System
on page 3-19.
H. Audio System(s). SeeAudio System(s) on
page 3-66.
I. Exterior Lamp Controls. SeeExterior Lamps on
page 3-14.
J. Instrument Panel Brightness Control. SeeInstrument
Panel Brightness on page 3-16.
K. Cruise Control Buttons. SeeCruise Control on
page 3-11. Fast Idle System (If Equipped). See
DURAMAX
®Diesel Manual for more information.L. Tilt Lever. SeeTilt Wheel on page 3-6.
M. Horn. SeeHorn on page 3-6.
N. Audio Steering Wheel Controls. SeeAudio Steering
Wheel Controls on page 3-87.
O. Tow/Haul Mode Button. See “Tow/Haul Mode” under
Towing a Trailer on page 4-28.
P. Accessory Power Outlets/Cigarette Lighter. See
Accessory Power Outlet(s) on page 3-18and
Ashtray(s) and Cigarette Lighter on page 3-19.
Q. StabiliTrak
®Button (If Equipped). SeeStabiliTrak®
System on page 4-5.
R. Airbag Off Switch. SeeAirbag Off Switch on
page 1-66.
S. Storage Compartment. SeeStorage Areas on
page 2-35.
T. Passenger Airbag Status Indicator. SeePassenger
Airbag Status Indicator on page 3-31.
U. Rear Heating System (If Equipped). SeeRear
Heating System on page 3-22.
3-5

While your vehicle is parked:
•Familiarize yourself with all of its controls.
•Familiarize yourself with its operation.
•Set up your audio system by presetting your
favorite radio stations, setting the tone, and
adjusting the speakers. Then, when driving
conditions permit, you can tune to your favorite
radio stations using the presets and steering wheel
controls if the vehicle has them.
Notice:Before adding any sound equipment to
your vehicle, such as an audio system, CD player,
CB radio, mobile telephone, or two-way radio, make
sure that it can be added by checking with your
dealer/retailer. Also, check federal rules covering
mobile radio and telephone units. If sound
equipment can be added, it is very important to do
it properly. Added sound equipment may interfere
with the operation of your vehicle’s engine, radio, or
other systems, and even damage them. Your
vehicle’s systems may interfere with the operation
of sound equipment that has been added.Notice:The chime signals related to safety belts,
parking brake, and other functions of your vehicle
operate through the radio/entertainment system.
If that equipment is replaced or additional equipment
is added to your vehicle, the chimes may not
work. Make sure that replacement or additional
equipment is compatible with your vehicle before
installing it. SeeAccessories and Modifications
on page 5-3.
Your vehicle may have a feature called Retained
Accessory Power (RAP). With RAP, the audio system
can be played even after the ignition is turned off.
SeeRetained Accessory Power (RAP) on page 2-21for
more information.
3-67

Traction Control Operation
The traction control system is part of the StabiliTrak®
system. Traction control limits wheel spin by reducing
engine power to the wheels (engine speed
management) and by applying brakes to each individual
wheel (brake-traction control) as necessary.
If the brake-traction control system activates constantly
or if the brakes have heated up due to high speed
braking, the brake-traction control will be automatically
disabled. The system will come back on after the
brakes have cooled. This can take up to two minutes or
longer depending on brake usage.
The traction control system may activate on dry or
rough roads or under conditions such as heavy
acceleration while turning or abrupt upshifts/downshifts
of the transmission. When this happens you may
notice a reduction in acceleration, or may hear a noise
or vibration. This is normal.
Adding non-dealer/non-retailer accessories can affect
your vehicle’s performance. SeeAccessories and
Modifications on page 5-3for more information.
All-Wheel Drive (AWD) System
If your vehicle has all-wheel drive, your engine’s driving
power is sent to all four wheels for extra traction
when needed.
This is like four-wheel drive, but there is no separate
lever or switch to engage or disengage the front axle.
It is fully automatic, and adjusts itself as needed for road
conditions.
You may experience a brief vehicle vibration upon
acceleration when driving in slippery conditions. This is
normal and is an indication that the all-wheel drive
system is functioning properly.
Steering
Power Steering
If you lose power steering assist because the engine
stops or the system is not functioning, you can steer but
it will take much more effort.
4-7

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specifications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil (Gasoline Engine)..........................5-15
Engine Oil Life System..................................5-18
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-21
Engine Coolant.............................................5-24
Radiator Pressure Cap..................................5-27Engine Overheating.......................................5-27
Cooling System............................................5-29
Engine Fan Noise.........................................5-34
Power Steering Fluid.....................................5-35
Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
All-Wheel Drive..............................................5-46
Rear Axle.......................................................5-47
Front Axle......................................................5-48
Noise Control System.....................................5-48
Tampering with Noise Control System
Prohibited.................................................5-48
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal, Sidemarker and
Parking Lamps..........................................5-52
Center High-Mounted Stoplamp (CHMSL).........5-52
Taillamps.....................................................5-53
Replacement Bulbs.......................................5-54
Windshield Wiper Blade Replacement..............5-54
Section 5 Service and Appearance Care
5-1

A. Battery. SeeBattery on page 5-40.
B. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-27.
C. Coolant Recovery Tank. SeeCooling System on
page 5-29.
D. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-21.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil (Gasoline Engine) on page 5-15.
F. Engine Oil Dipstick. See “Checking Engine Oil” under
Engine Oil (Gasoline Engine) on page 5-15.
G. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-35.
I. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-37.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-36.Engine Oil (Gasoline Engine)
If your vehicle has a diesel engine, see “Engine Oil” in
the DURAMAX®Diesel manual.
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-14for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
5-15

Power Steering Fluid
The power steering fluid
reservoir is located in the
engine compartment
on the driver’s side of the
vehicle. SeeEngine
Compartment Overview on
page 5-14for reservoir
location.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering fluid
unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How to Check Power Steering Fluid
To check the power steering fluid, do the following:
1. Turn the key off and let the engine compartment
cool down.
2. Wipe the cap and the top of the reservoir clean.
3. Unscrew the cap and wipe the dipstick with a
clean rag.
4. Replace the cap and completely tighten it.
5. Then remove the cap again and look at the fluid
level on the dipstick.
The level should be at the COLD FILL mark. If necessary,
add only enough fluid to bring the level up to the mark.
To prevent contamination of brake fluid, never check or
fill the power steering reservoir with the brake master
cylinder cover off.
What to Use
To determine what kind of fluid to use, see
Recommended Fluids and Lubricants on page 6-13.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
5-35

(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire.
The letter R means radial ply construction;
the letter D means diagonal or bias ply
construction; and the letter B means belted-bias
ply construction.
(E) Rim Diameter
:Diameter of the wheel in
inches.
(F) Service Description
:The service description
indicates the load range and speed rating of a
tire. The load index can range from 1 to 279.
Speed ratings range from A to Z.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the
tire pressing outward on each square inch of the
tire. Air pressure is expressed in pounds per
square inch (psi) or kilopascal (kPa).
Accessory Weight
:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.Aspect Ratio
:The relationship of a tire’s height
to its width.
Belt
:A rubber coated layer of cords that is
located between the plies and the tread. Cords
may be made from steel or other reinforcing
materials.
Bead
:The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
Bias Ply Tire
:A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread.
Cold Tire Pressure
:The amount of air pressure
in a tire, measured in pounds per square inch
(psi) or kilopascals (kPa) before a tire has built up
heat from driving. SeeInflation - Tire Pressure
on page 5-64.
Curb Weight
:The weight of a motor vehicle with
standard and optional equipment including the
maximum capacity of fuel, oil, and coolant,
but without passengers and cargo.
5-61

Fuse Usage
9 Right Low-Beam Headlamp
10 Daytime Running Lamps 2 (DRL)
11Fuel System Control Module
Ignition (Gas)
12 Daytime Running Lamps 1 (DRL)
13 Auxiliary Stoplamp
14Fuel Operated Heater Module
(Diesel)
15Fuel System Control Module
Battery (Gas)
16 Left Stoplamp, Trailer Turn Signal
17 Canister Vent Solenoid (Gas)
18 Empty
19 Empty
20 Body Control Module 1
21 Special Equipment Option (SEO)
22 Body Control Module 4
23 Body Control Module 6
24 Empty
25 Body Control Module 7
26 Body Control Module 3
27 Body Control Module 5Fuse Usage
28 Empty
29 Empty
30 Instrument Panel Cluster
31 Empty
32 Brake Switch
33 Auxiliary Power Outlet
34 Airbag
35 Trailer Wiring
36 Steering Wheel Sensor (Gas)
37 Body Control Module 2
38Cigarette Lighter, Data Link
Controller
39 Windshield Wiper
40 Empty
41 Windshield Washer
42 Empty
43 Horn
44Transmission Control Module
Battery
45 Empty
46 Oxygen Sensor 1 (Gas)
5-114

Maintenance Footnotes
(Gasoline Engine)
This maintenance section applies to vehicles with a
gasoline engine. If your vehicle has a diesel engine, see
the maintenance schedule section in the DURAMAX
®
Diesel manual.
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however, urge
that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
#Lubricate the front suspension, kingpin bushings,
steering linkage, and rear driveline center splines.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts,
signs of wear, or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chafing, etc.(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect all
pipes, fittings, and clamps; replace with genuine parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Inspect wiper blades for wear, cracking, or
contamination. Clean the windshield and wiper blades, if
contaminated. Replace wiper blades that are worn or
damaged. See Windshield Wiper Blade Replacement on
page 5-54andWindshield and Wiper Blades on
page 5-104for more information.
(e)Make sure the safety belt reminder light and safety
belt assemblies are working properly. Look for any
other loose or damaged safety belt system parts. If you
see anything that might keep a safety belt system from
doing its job, have it repaired. Have any torn or frayed
safety belts replaced. Also see Checking the Restraint
Systems on page 1-75.
(f)Lubricate all key lock cylinders, hood hinges, hood
prop rod pivot, hood latch assembly, secondary latch,
pivots, spring anchor, release pawl, rear compartment
hinges, latches, locks, fuel door hinge, and any moving
seat hardware. More frequent lubrication may be required
when exposed to a corrosive environment. Applying
silicone grease on weatherstrips with a clean cloth will
make them last longer, seal better, and not stick
or squeak.
6-8