fuel filter CHEVROLET SUBURBAN 1996 Owners Manual

Canadian Fuels
Diesel-powered trucks are now equipped with emission control systems that
require the use of diesel fuel with low-sulfur
(.05% by weight) content.
Both low- and higher-sulfur fuels will be available
in Canada. Only
low-sulfur diesel fuels are available
in the United States. It is important that
diesel-powered trucks are refueled with low-sulfur fuel. Use of fuels with
higher-sulfur content will affect the function
of the emission components
and may cause reduced performance, excessive smoke and unpleasant odor.
Cold Weather Operation
Follow the instructions listed previously under the heading “What Fuel to
Use
.”
If you’re driving in very cold temperatures and can’t get a “winterized”
Number
2-D that has been adapted to cold weather or a Number 1-D, you
can use one gallon of kerosene for every two gallons of diesel fuel. Once
you add the kerosene, run your engine for several minutes
so the fuels will
mix. Add kerosene only when
the temperature fills below 0°F (-I 8”C),
because the fuel economy of kerosene isn’t as good as that of diesel fuel.
I NOTICE:
Never use home heating oil or gasoline in your diesel engine.
They can cause engine damage.
In cold weather, your fuel filter may become clogged (waxed). To unclog it,
warm the filter to between 32°F and 50°F (0°C to 10°C). You won’t need
to replace it.
Water in Fuel
Sometimes, water can be pumped into your fuel tank along with your diesel
fuel. This can happen if a service station doesn’t regularly inspect and clean
its fuel tanks, or if it gets contaminated fuel from its suppliers.
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If this happens, a WATER IN FUEL light will come
water must be drained. Your Cfpder can show you
hc
I
WATER
IN
FUEL
If the light comes on at any other time, use this chart.
! on. If it does, the excess
3w to do this.
This light
also should
come
on briefly when
you start your engine,
as a check. If it
doesn’t, have it fixed
so it will be there to
let you know if you
ever do get water
in
your fuel.
NOTICE:
If you drive when this warning light is on, you can damage your \
fuel injection system and your engine. If the light comes on \
right
after you refuel,
it means water was pumped into your fuel tank.
Turn off your engine immediately. Then, have the water drained \
at once.
“WATER IN FUEL” LIGHT CHART Problem
Light comes on intermittently.
Light stays on:
Recommended Action
Drain water from fuel filter.
1. At temperatures above freezing. Drain fuel filter immediately. If no
water can be drained and light stays
on, see your dealer for assistance.
2. At temperatures below freezing. Drain fuel filter immediately. If no
water can be drained-water may
be frozen. Open the air bleed valve
to check for fuel pressure. If
no fuel
pressure is present, replace the fuel
filter.
3. Immediately after refueling -
large amount of water possibly
pumped into fuel tank. Fuel tank
purging required. See
your dealer for assistance.
6-4
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Hesitation or “flat” performance at high speed or during hard acceleration
may be an indication of premature fuel filter plugging due
to dirty or
contaminated fuel. The filter element may need to be changed
if this
happens. See your dealer for assistance.
To drain water:
I. Stop and park the vehicle in a safe place. Turn off the engine and apply
the parking brake.
2. Remove the fuel tank cap.
3. Place a fuel-resistant container under the filter drain hose.
4. With the engine
off? open the
water drain valve
2 to 3 turns.
When standing
in
front of the
vehicle, the valve is located
on the
right side of the
thermostat housing.
5. Start the engine and allow it to idle until clear fuel is observed.
6. Stop the engine and close the water drain valve.
7. Remove the fuel-resistant container and properly dispose of the
contaminated fuel.
To find out how to properly dispose of contaminated
diesel fuel see “What to Do
with Used Oil” in the “Engine Oil (Diesel
Engines)” part, later
in this section.
8. Install the fuel tank cap.
If the WATER IN FUEL light comes on again after driving a short distance
or the engine runs rough or stalls-a large amount of water has probably
been pumped
into the fuel tank. The fuel tank should be purged.
6% CAUTION:
Diesel he1 containing water is still flammable. You could be
burned. If you ever try to drain water from
your fuel, keep
sparks, flames and smoking materials away
from the mixture.
6-7
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NOTICE:
If there is water in your diesel fuel and the weather is warm or
humid, fungus and bacteria can grow in the fuel. They can
damage your fuel system. You’ll need
a diesel fuel biocide to
sterilize your fuel system. Your dealer can advise you if you ever
need this.
If your fuel tank needs to be purged to remove water,
see your
dealer or
a qualified technician. Improper purging can damage
your fuel system.
Running Out of Fuel (Diesel Engines)
If the engine stalls and you think that you’ve run out of fuel, do this:
First, open the fuel
filter air bleed valve.
Briefly crank the
engine and have
someone watch
the
bleed valve. If there is
air,
then you are
probably
out of fuel.
To restart your engine:
1. If you’re parked on a level surface, add at least two gallons of fuel.
However, if you’re parked on a slope, you may need to add up to five
gallons of fuel.
2. With the air bleed valve open, turn your ignition key to START for 10
to 15 seconds to crank (but not start) your engine. Wait one minute
between intervals of cranking to allow the starter motor
to cool.
Overheating the starter motor could damage
it. Keep doing this until
you can just see some clear fuel at the air bleed valve. (If, during this
step, the engine starts, turn the ignition off and close the valve before
restart.)
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3. Close the air bleed valve.
4. Turn the ignition key to START for 10 to 15 seconds at a time until
your engine starts.
Fuel Filter Replacement (Diesel Engines)
If you want to change the fuel filter yourself, here's how to do it:
First, drain any water from the filter following the procedure for draining
water listed previously.
Your vehicle's engine should be off until the end of the following procedure.
r.
1. Apply the parking brake.
2. Take off the fuel tank cap. This releases vacuum in the tank.
3. Unscrew and
remove the ring
nut from the top
of the filter head.
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4. Lift the element
out
of the filter
head.
5. If there is any dirt
on the element
sealing surface
of
the filter head,
clean
it off.
6. Line up the
widest slot
in the
top
of the new
element with the
widest key on
then top of the
filter head. Push
the element
in
until the mating
surfaces touch.
7. Replace and tighten the ring nut to the top of'the filter head
8. With the air bleed valve open, turn your ignition key to START for 10
to 15 seconds, Wait one minute for your starter to cool. Do this until
you can see clear fuel coming from the air bleed valve.
9. Close the air bleed valve and replace the fuel cap.
10. Start your engine and let it idle for five minutes. Check your fuel filter
and air bleed valve for leaks.
6-10
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What to Do with Used Oil
Did you know that used engine oil contains certain elements that may be
unhealthy for your skin and could
even cause cancer‘? Don’t let used oil stay
on your skin for very long. Clean your skin and nails
with soap and water,
or
a good hand cleaner. Wash or properly throw away clothing or rags
containing used engine
oil. (See the manufacturer’s warnings about the use
and disposal of oil products.)
Used
oil can be a real threat to the environment. If you change your own oil,
be sure to drain all free-flowing oil from the filter before disposal. Don’t
ever dispose
of oil by putting it in the trash, pouring it on the ground, into
sewers, or into streams or bodies
of water. Instead, recycle it by taking it to
a place that collects used oil. If you have a problem properly disposing of
your used oil,
ask your dealer, a service station or a local recycling center
for help.
Engine Oil (Diesel Engines)
It’s a good idea to check your engine oil level every time you get fuel. In
order
to get an accurate reading, the oil must be warm and the vehicle must
be on level ground.
r Turn off the engine
and give
the oil a few
minutes to drain back
into the
oil pan. If you
don’t, the oil dipstick
might not show the
actual level.
6-20
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Crankcase Capacity
ENGINE
5.7L
6.5L
6.5L
7.4L
VIN
K
S
F
N
QUANTITY WITH
FILTER?
5 Quarts (4.8 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
After refill, the level
MUST be checked as outlined under “Engine Oil And
Filter Recommendations”
in Section 5.
All quantities are approximate.
?Oil filter should be changed at EVERY oil change.
Fuel Tank Capacity
TYPE
Gasoline/Diesel
Utility Models - Standard
Suburban
- Standard
QUANTITY
30 Gallons ( I 1 3 Liters)
42 Gallons
( I59 Liters)
All quantities are for a completely dry tank and are approximate.
Service Replacement Part and Filter
Recommendations
- Gasoline Engines
Engine
VIN
Oil Filter
Air Cleaner Filter
PCV Valve
Spark Plugs”
Fuel Filter
Radiator Cap
5.7L
K
PF1218T A348C
cv774c
CR43TS
GF48 1
RC36
?Four Wheel Drive Vehicle
- use a PF52 oil filter
*Use AC copper-cored resistor type spark plugs
7.4L
N
PF1218
A348C
cv774c
.CR43TS GF48
1
RC36
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Service Replacement Part and Filter Recommendations
- Diesel Engines
Engine
VIN
Oil Filter
Air Cleaner
Fuel Filter
Surge Tank
Cap
6SL
S
PF1218
A1236C
TP 1006
RC33
6.5L
F
PF1218
A 1236C
TP 1 006
RC33
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the air conditioning
system
in your vehicle needs refrigerant, be sure the proper refrigerant is
used.
If you’re not sure, ask your GM dealer. For additional information, see
your “Warranty and Owner Assistance Information’’ booklet.
NOTICE:
R-134A refrigerant is not compatible with R-12 refrigerant in
an air conditioning system. R-12 in an R-134A system will cause
compressor failure, refrigerant oil sludge, or poor air
conditioning system performance.
Air Conditioning Refrigerant Capacity
TYPE
Refrigerant R-134A
Refrigerant
R- 134A
QTY
Front A/C 3.0 lbs. (1.360 kg)
Front and Rear A/C 4.25 Ibs. (1.927
kg)
6-79
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Every 30,000 Miles (50 000 km)
Air Cleaner Filter Replacement
Spark Plug Replacement
Fuel Filter Replacement
Cooling System Service (or every
24 months, whichever occurs first)
Every 50,000 Miles (83 000 km)
Automatic Transmission Service (severe conditions only)
Every 60,000 Miles (100 000 km)
Engine Accessory Drive Belt Inspection
Spark Plug Wire Inspection
Engine Timing Check Fuel Tdnk, Cap and Lines Inspection
I
Schedule lI Definition - Gasoline Engines With Light Duty
Emissions
Follow Schedule 11 orzly if none of the conditions from Schedule I is true.
Every 7,500 Miles (12 500 km)
Engine Oil and Filter Change (or every 12 months, whichever occurs first)
Chassis Lubrication (or every
12 months, whichever occurs first)
Drive
Axle Service
At 7,500 Miles (12 500 km) - Then Every 15,000 Miles (25 000 km)
Tire Rotation
7-S
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