headlamp DODGE RAM 2002 Service Repair Manual

FASTENER IDENTIFICATION
DESCRIPTION
The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater
the bolt strength. Identification is determined by the
line marks on the top of each bolt head. The actual
bolt strength grade corresponds to the number of line
marks plus 2. The most commonly used metric bolt
strength classes are 9.8 and 10.9. The metric
strength class identification number is imprinted on
the head of the bolt. The higher the class number,
the greater the bolt strength. Some metric nuts are
imprinted with a single-digit strength class on the
nut face. Refer to the Fastener Identification and
Fastener Strength Charts (Fig. 7) and (Fig. 8).
INTERNATIONAL SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
6 INTRODUCTIONBR/BE
INTERNATIONAL VEHICLE CONTROL & DISPLAY SYMBOLS (Continued)

CHIME/BUZZER
TABLE OF CONTENTS
page page
CHIME WARNING SYSTEM
DESCRIPTION..........................1
OPERATION............................1DIAGNOSIS AND TESTING - CHIME
WARNING SYSTEM.....................2
CHIME WARNING SYSTEM
DESCRIPTION
A chime warning system is standard factory-in-
stalled equipment on this model. The chime warning
system uses a single chime tone generator that is
integral to the Central Timer Module (CTM) to pro-
vide an audible indication of various vehicle condi-
tions that may require the attention of the vehicle
operator. The chime warning system includes the fol-
lowing major components, which are described in fur-
ther detail elsewhere in this service manual:
²Central Timer Module- The Central Timer
Module (CTM) is located under the driver side end of
the instrument panel, inboard of the instrument
panel steering column opening. The CTM contains an
integral chime tone generator to provide all of the
proper chime warning system features based upon
the monitored inputs.
²Door Ajar Switch- A door ajar switch is inte-
gral to the driver side front door latch. This switch
provides an input to the chime warning system indi-
cating whether the driver side front door is open or
closed.
²Headlamp Switch- The headlamp switch is
located on the instrument panel outboard of the
steering column. The headlamp switch provides an
input to the chime warning system indicating when
the exterior lamps are turned On or Off.
²Ignition Switch- A key-in ignition switch is
integral to the ignition switch. The key-in ignition
switch provides an input to the chime warning sys-
tem indicating whether a key is present in the igni-
tion lock cylinder.
²Seat Belt Switch- A seat belt switch is inte-
gral to the driver side front seat belt buckle unit. The
seat belt switch provides an input to the chime warn-
ing system indicating whether the driver side front
seat belt is fastened.
Hard wired circuitry connects many of the chime
warning system components to each other through
the electrical system of the vehicle. These hard wired
circuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained bymany different methods. These circuits may be con-
nected to each other, to the vehicle electrical system
and to the chime warning system components
through the use of a combination of soldered splices,
splice block connectors, and many different types of
wire harness terminal connectors and insulators.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds.
The CTM chime warning system circuitry and the
integral chime tone generator cannot be adjusted or
repaired. If the CTM or the chime tone generator are
damaged or faulty, the CTM unit must be replaced.
OPERATION
The chime warning system is designed to provide an
audible output as an indication of various conditions
that may require the attention or awareness of the
vehicle operator. The chime warning system compo-
nents operate on battery current received through a
fused B(+) fuse in the Junction Block (JB) on a non-
switched fused B(+) circuit so that the system may
operate regardless of the ignition switch position.
The chime warning system provides an audible
indication to the vehicle operator under the following
conditions:
²Fasten Seat Belt Warning- The Central
Timer Module (CTM) chime tone generator will gen-
erate repetitive chime tones at a slow rate to
announce that a hard wired input from the seat belt
switch to the Electro-Mechanical Instrument Cluster
(EMIC) indicates that the driver side front seat belt
is not fastened with the ignition switch in the On
position. Unless the driver side front seat belt is fas-
tened, the chimes will continue to sound for a dura-
tion of about seven seconds each time the ignition
switch is turned to the On position or until the driver
side front seat belt is fastened, whichever occurs
first. This chime tone is based upon a hard wired
chime request input to the CTM from the EMIC, but
is not related to the operation of the EMIC ªSeatbeltº
indicator.
BR/BECHIME/BUZZER 8B - 1

²Head/Park Lights-On Warning- The CTM
chime tone generator will generate repetitive chime
tones at a fast rate to announce that hard wired
inputs from the driver door ajar switch, headlamp
switch, and ignition switch indicate that the exterior
lamps are turned On with the driver side front door
opened and the ignition switch in the Off position.
The chimes will continue to sound until the exterior
lamps are turned Off, the driver side front door is
closed, or the ignition switch is turned to the On
position, whichever occurs first.
²Key-In-Ignition Warning- The CTM chime
tone generator will generate repetitive chime tones at
a fast rate to announce that hard wired inputs from
the driver door ajar switch, headlamp switch, and
ignition switch indicate that the key is in the ignition
lock cylinder with the driver side front door opened
and the ignition switch in the Off position. The
chimes will continue to sound until the key is
removed from the ignition lock cylinder, the driver
side front door is closed, or the ignition switch is
turned to the On position, whichever occurs first.
²Warning Chime Support- The CTM chime
tone generator will generate repetitive chime tones at
a slow rate to announce that a hard wired chime
request input has been received from the EMIC.
These chime tones provide an audible alert to the
vehicle operator that supplements certain visual indi-
cations displayed by the EMIC. Supplemented indica-
tions include the following:
²The ªAirbagº indicator is illuminated. The
chimes will continue to sound for a duration of about
four seconds each time the indicator is illuminated or
until the ignition switch is turned to the Off position,
whichever occurs first.
²The ªCheck Gagesº indicator is illuminated. The
chimes will continue to sound for a duration of about
two seconds each time the indicator is illuminated or
until the ignition switch is turned to the Off position,
whichever occurs first.
²The ªLow Fuelº indicator is illuminated. The
chimes will continue to sound for a duration of about
two seconds each time the indicator is illuminated or
until the ignition switch is turned to the Off position,
whichever occurs first.
²The ªLow Washº indicator is illuminated. The
chimes will continue to sound for a duration of about
two seconds each time the indicator is illuminated or
until the ignition switch is turned to the Off position,
whichever occurs first.
²The ªTrans Tempº indicator is illuminated (auto-
matic transmission only). The chimes will continue to
sound for a duration of about two seconds each time
the indicator is illuminated or until the ignition
switch is turned to the Off position, whichever occurs
first.²The vehicle is over a programmed speed value
(Middle East Gulf Coast Country (GCC) only). The
CTM chime tone generator will generate repetitive
chime tones at a slow rate to announce that the vehi-
cle speed exceeds a programmed value. The chimes
will continue to sound until the vehicle speed is
below the programmed value.
²The ªWater-In-Fuelº indicator is illuminated
(diesel engine only). The chimes will continue to
sound for a duration of about two seconds each time
the indicator is illuminated or until the ignition
switch is turned to the Off position, whichever occurs
first.
The CTM provides chime service for all available
features in the chime warning system. The CTM
relies upon hard wired inputs from the driver door
ajar switch, the EMIC, the headlamp switch, and the
key-in ignition switch (ignition switch) to provide
chime service for all of the chime warning system
features. Upon receiving the proper inputs, the CTM
activates the integral chime tone generator to pro-
vide the audible chime tone to the vehicle operator.
The chime tone generator in the CTM is capable of
producing repeated chime tones at two different
rates, slow or fast. The slow chime rate is about fifty
chime tones per minute, while the fast chime rate is
about 180 chime tones per minute. The internal pro-
gramming of the CTM and the EMIC determines the
priority of each chime tone request input that is
received, as well as the rate and duration of each
chime tone that is to be generated.
The hard wired chime warning system inputs to
the CTM and the EMIC, as well as other hard wired
circuits for this system may be diagnosed and tested
using conventional diagnostic tools and procedures.
See the owner's manual in the vehicle glove box for
more information on the features provided by the
chime warning system.
DIAGNOSIS AND TESTING - CHIME WARNING
SYSTEM
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds. The hard wired
chime warning system inputs to the Central Timer
Module (CTM) and the Electro-Mechanical Instru-
ment Cluster (EMIC), as well as other hard wired
circuits for this system may be diagnosed and tested
using conventional diagnostic tools and procedures.
8B - 2 CHIME/BUZZERBR/BE
CHIME WARNING SYSTEM (Continued)

CHIME WARNING SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
NO KEY-IN IGNITION
WARNING CHIME, BUT
OTHER CHIME FEATURES
OK1. Driver door ajar switch
sense circuit open.1. Check for continuity between the driver door
ajar switch sense circuit cavities of the connector
for the driver side front door ajar switch and the
instrument panel wire harness connector
(Connector C2) for the ignition switch. Repair the
driver door ajar switch sense circuit, if required.
2. Key-in ignition switch
sense circuit open.2. Check for continuity between the key-in ignition
switch sense circuit cavities of the instrument
panel wire harness connector (Connector C2) for
the ignition switch and the instrument panel wire
harness connector for the CTM. Repair the key-in
ignition switch sense circuit, if required.
3. Faulty ignition switch. 3. Check for continuity between the two terminals
in the ignition switch C2 connector receptacle.
There should be continuity with a key in the
ignition lock cylinder. Replace the faulty ignition
switch, if required.
NO HEADLAMPS-ON
WARNING CHIME, BUT
OTHER CHIME FEATURES
OK1. Driver door ajar switch
sense circuit open.1. Check for continuity between the driver door
ajar switch sense circuit cavities of the connector
for the driver side front door ajar switch and the
instrument panel wire harness connector
(Connector C1) for the headlamp switch. Repair
the driver door ajar switch sense circuit, if
required.
2. Key-in ignition switch
sense circuit open.2. Check for continuity between the key-in ignition
switch sense circuit cavities of the instrument
panel wire harness connector (Connector C1) for
the headlamp switch and the instrument panel
wire harness connector for the CTM. Repair the
key-in ignition switch sense circuit, if required.
3. Faulty headlamp switch. 3. Check for continuity between the driver door
ajar switch sense terminal and the key-in ignition
switch sense terminal in the headlamp switch C1
connector receptacle. There should be continuity
with the headlamp switch in the On position.
Replace the faulty headlamp switch, if required.
CONTINUOUS CHIME WITH
HEADLAMP SWITCH IN OFF
POSITION AND KEY
REMOVED FROM IGNITION
LOCK CYLINDER1. Key-in ignition switch
sense circuit shorted.1. With the instrument panel wire harness
connector (Connector C1) for the headlamp
switch, the instrument panel wire harness
connector (Connector C2) for the ignition switch,
and the instrument panel wire harness connector
for the CTM all disconnected, there should be no
continuity between the key-in ignition switch
sense circuit and a good ground. Repair the
key-in ignition switch sense circuit, if required.
2. Faulty CTM. 2. Replace the faulty CTM, if required.
8B - 4 CHIME/BUZZERBR/BE
CHIME WARNING SYSTEM (Continued)

HARD WIRED OUTPUTS
The hard wired outputs of the CTM include the fol-
lowing:
²CCD bus± - high-line/premium version only
²CCD bus+ - high-line/premium version only
²Courtesy lamp switch output - high-line/pre-
mium version only
²Door lock driver - high-line/premium version
only
²Door unlock driver - high-line/premium version
only
²Headlamp relay control - high-line/premium ver-
sion only
²Heated seat relay control - premium version
only
²Horn relay control - high-line/premium version
only
²VTSS indicator driver - high-line/premium ver-
sion only
²Wiper motor relay control
MESSAGING
The high-line/premium CTM uses the following
messages received from other electronic modules over
the CCD data bus:
²Airbag Deploy (ACM)
²Charging System Failure (PCM)
²Engine RPM (PCM)
²System Voltage (PCM)
²Vehicle Speed (PCM)
²Voltage Fault (PCM)
The high-line/premium CTM provides the following
messages to other electronic modules over the CCD
data bus:
²Engine Enable (PCM)
²Radio Seek Up (Radio)
²Radio Seek Down (Radio)
²Radio Volume Up (Radio)
²Radio Volume Down (Radio)
²Preset Scan (Radio)
DIAGNOSIS AND TESTING - CENTRAL TIMER
MODULE
The hard wired inputs to and outputs from the
Central Timer Module (CTM) may be diagnosed and
tested using conventional diagnostic tools and meth-
ods. Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds.
However, conventional diagnostic methods may not
prove conclusive in the diagnosis of the high-line/pre-
mium CTM. In order to obtain conclusive testing of
the high-line/premium CTM, the Chrysler CollisionDetection (CCD) data bus network and all of the elec-
tronic modules that provide inputs to or receive out-
puts from the CTM must also be checked. The most
reliable, efficient, and accurate means to diagnose
the high-line/premium CTM, the CCD data bus net-
work, and the electronic modules that provide inputs
to or receive outputs from the high-line/premium
CTM requires the use of a DRBIIItscan tool and the
appropriate diagnostic information. The DRBIIIt
scan tool can provide confirmation that the CCD data
bus network is functional, that all of the electronic
modules are sending and receiving the proper mes-
sages over the CCD data bus, and that the CTM is
receiving the proper hard wired inputs and respond-
ing with the proper hard wired outputs needed to
perform its many functions.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
NOTE: The following tests may not prove conclu-
sive in the diagnosis of the high-line or premium
versions of the Central Timer Module (CTM). The
most reliable, efficient, and accurate means to diag-
nose the high-line or premium CTM requires the
use of a DRBIIITscan tool and the appropriate diag-
nostic information.
(1) Check the fused B(+) fuse (Fuse 13 - 10
ampere) in the Junction Block (JB). If OK, go to Step
2. If not OK, repair the shorted circuit or component
as required and replace the faulty fuse.
(2) Check for battery voltage at the fused B(+) fuse
(Fuse 13 - 10 ampere) in the JB. If OK, go to Step 3.
If not OK, repair the open fused B(+) circuit between
the JB and the Power Distribution Center (PDC) as
required.
(3) For a base version CTM, check the fused igni-
tion switch output (st-run) fuse (Fuse 11 - 10 ampere)
in the JB. For a high-line/premium version CTM,
check the fused ignition switch output (run-acc) fuse
(Fuse6-25ampere) in the JB. If OK, go to Step 4. If
not OK, repair the shorted circuit or component as
required and replace the faulty fuse.
8E - 4 ELECTRONIC CONTROL MODULESBR/BE
CENTRAL TIMER MODULE (Continued)

Test the specific gravity of the electrolyte in each
battery cell. If the specific gravity of all cells is above
1.235, but the variation between cells is more than
fifty points (0.050), the battery should be replaced. If
the specific gravity of one or more cells is less than
1.235, charge the battery at a rate of approximately
five amperes. Continue charging the battery until
three consecutive specific gravity tests, taken at one-
hour intervals, are constant. If the cell specific grav-
ity variation is more than fifty points (0.050) at the
end of the charge period, replace the battery.
When the specific gravity of all cells is above 1.235,
and the cell variation is less than fifty points (0.050),
the battery may be load tested to determine its
cranking capacity. Refer to Standard Procedures for
the proper battery load test procedures.
STANDARD PROCEDURE - OPEN-CIRCUIT
VOLTAGE TEST
A battery open-circuit voltage (no load) test will
show the approximate state-of-charge of a battery.
This test can be used in place of the hydrometer test
when a hydrometer is not available, or for mainte-
nance-free batteries with non-removable cell caps.
Before proceeding with this test, completely charge
the battery (Refer to 8 - ELECTRICAL/BATTERY
SYSTEM/BATTERY - STANDARD PROCEDURE).
(1) Before measuring the open-circuit voltage, the
surface charge must be removed from the battery.
Turn on the headlamps for fifteen seconds, then
allow up to five minutes for the battery voltage to
stabilize.
(2) Disconnect and isolate both battery cables, neg-
ative cable first.
(3) Using a voltmeter connected to the battery
posts (see the instructions provided by the manufac-
turer of the voltmeter), measure the open-circuit volt-
age (Fig. 9).See the Open-Circuit Voltage Table. This voltage
reading will indicate the battery state-of-charge, but
will not reveal its cranking capacity. If a battery has
an open-circuit voltage reading of 12.4 volts or
greater, it may be load tested to reveal its cranking
capacity (Refer to 8 - ELECTRICAL/BATTERY SYS-
TEM/BATTERY - STANDARD PROCEDURE).
OPEN CIRCUIT VOLTAGE TABLE
Open Circuit Voltage Charge Percentage
11.7 volts or less 0%
12.0 volts 25%
12.2 volts 50%
12.4 volts 75%
12.6 volts or more 100%
STANDARD PROCEDURE - LOAD TEST
A battery load test will verify the battery cranking
capacity. The test is based on the Cold Cranking
Amperage (CCA) rating of the battery. To determine
the battery CCA rating, see the label affixed to the
battery case or refer to Battery Specifications for the
proper factory-installed specifications.
Before proceeding with this test, completely charge
the battery (Refer to 8 - ELECTRICAL/BATTERY
SYSTEM/BATTERY - STANDARD PROCEDURE).
(1) Disconnect and isolate both battery cables, neg-
ative cable first. The battery top and posts should be
clean (Refer to 8 - ELECTRICAL/BATTERY SYSTEM
- CLEANING).
(2) Connect a suitable volt-ammeter-load tester
(Fig. 10) to the battery posts (Fig. 11). See the
instructions provided by the manufacturer of the
tester you are using. Check the open-circuit voltage
(no load) of the battery (Refer to 8 - ELECTRICAL/
BATTERY SYSTEM/BATTERY - STANDARD PRO-
CEDURE). The battery open-circuit voltage must be
12.4 volts or greater.
Fig. 9 Testing Open-Circuit Voltage - Typical
Fig. 10 Volt-Ammeter-Load Tester - Typical
8F - 12 BATTERY SYSTEMBR/BE
BATTERY (Continued)

If the heated seat system failure is identified by
flashing heated seat switch indicator lamps, go to the
appropriate diagnosis and testing procedure in this
section and confirm the condition, using the step by
step procedure. If the monitored failure is confirmed,
replace the component. If the monitored failure is not
confirmed, replace the heated seat module with a
known good unit and retest the system.
HEATED SEAT SYSTEM TESTING
Refer toWiring Diagramsfor the location of com-
plete heated seat system wiring diagrams. Before
testing the individual components in the heated seat
system, perform the following preliminary checks:
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
CABLE, THEN WAIT TWO MINUTES FOR THE AIR-
BAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
²If the heated seat switch back lighting and the
cluster illumination lamps do not illuminate with the
headlamps or park lamps turned On, refer to the
Instrument Clustersection of the service manual
for the location of cluster illumination lamps diagno-
sis and testing procedures. If the heated seat switch
back lighting does not illuminate, but the cluster illu-
mination lamps do illuminate with the headlamps or
park lamps turned On, refer toDiagnosis and Test-
ing the Heated Seat Switchin this section for the
location of the heated seat switch diagnosis and test-
ing procedures.
²If a single indicator lamp for one heated seat
switch does not operate and the heated seat elements
do heat, refer toDiagnosis and Testing the
Heated Seat Switchin this section for heated seat
switch diagnosis and testing procedures.
²If both indicator lamps for a heated seat switch
operate, but the heated seat elements do not heat,
refer toDiagnosis and Testing the Heated Seat
Modulein Electronic Control Modules for heated
seat module diagnosis and testing procedures.
²If none of the indicator lamps for both heated
seat switches will operate and the heated seat ele-
ments for both seats do not heat, refer toDiagnosis
and Testing the Heated Seat Relayin the Power
Distribution section of the service manual for heated
seat relay diagnosis and testing procedures.²If the an indicator lamp on either heated seat
switch remains illuminated after the heated seat has
been turned Off, refer toDiagnosis and Testing
the Heated Seat Modulein Electronic Control
Modules for heated seat module diagnosis and test-
ing procedures. Also refer to the Body Diagnostic
Manual for additional diagnosis and testing proce-
dures.DRIVER SEAT HEATER
SWITCH
DESCRIPTION
The heated seat switches are both mounted in a
heated seat switch bezel (Fig. 2), which replaces the
standard equipment cubby bin located in the lower
right corner of the instrument cluster bezel next to
the radio receiver. The two switches are snapped into
the mounting holes of the heated seat switch bezel,
and the heated seat switch bezel is secured with
three screws to the instrument panel. The mounts for
the heated seat switch bezel are concealed behind the
instrument cluster bezel. The two heated seat
switches are identical in appearance and construc-
tion, except for the location of a keyway in the single
connector receptacle on the back of each switch. The
instrument panel wire harness connectors for the
heated seat switches are keyed to match the connec-
Fig. 2 Heated Seat Switches
1 - Driver Switch
2 - Passenger Switch
3 - Indicator Lamps
4 - Heated Seat Switch Bezel
BR/BEHEATED SEAT SYSTEM 8G - 7
HEATED SEAT SYSTEM (Continued)

tor receptacles on the switches so that the two
heated seat switches can only be connected to the
proper heated seat electrical.
The momentary, bidirectional rocker-type heated
seat switch provides a resistor-multiplexed signal to
the heated seat module on the mux circuit. Each
switch has a center neutral position and momentary
Low and High positions so that both the driver and
the front seat passenger can select a preferred level
of seat heating. Each heated seat switch has two
Light-Emitting Diode (LED) indicator lamps, which
indicate the selected mode (Low or High) of the seat
heater. These indicator lamps also provide diagnostic
feedback for the heated seat system. Each switch
also has an incandescent bulb, which provides dim-
mer controlled back lighting of the switch when the
headlamps or park lamps are on.
The two LED indicator lamps and the incandescent
bulb in each heated seat switch cannot be repaired. If
the indicator lamps or back lighting bulb are faulty
or damaged, the individual heated seat switch must
be replaced.
OPERATION
The heated seat switches receive battery current
through a fused ignition switch output (run) circuit
when the ignition switch is in the On position.
Depressing the heated seat switch rocker to its
momentary High or Low position provides a hard-
wired resistor multiplexed voltage request signal to
the heated seat module to power the heated seat ele-
ment of the selected seat and maintain the requested
temperature setting. If the heated seat switch is
depressed to a different position (Low or High) than
the currently selected state, the heated seat module
will change states to support the new selection. If a
heated seat switch is depressed a second time to the
same position as the currently selected state, the
heated seat module interprets the second input as a
request to turn the seat heater off. The heated seat
module will then turn the heated seat elements for
that seat off.
The indicator lamps in the heated seat switches
receive battery current through a fused ignition
switch output (run) circuit when the ignition switch
is in the On position. The ground side of each indi-
cator lamp is controlled by a separate (high or low/
driver or passenger) indicator lamp driver circuit by
the heated seat module. The heated seat module con-
trol of the switch indicator lamps also allows the
module to provide diagnostic feedback to the vehicle
operator to indicate monitored heated seat system
faults by flashing the indicator lamps on and off. One
side of the incandescent back lighting bulb in each
heated seat switch is connected to ground at all
times. The other side of the incandescent bulb is con-nected to the fused panel lamps dimmer switch sig-
nal circuit. These bulbs are energized when the park
lamps or headlamps are turned on, and their illumi-
nation intensity is controlled by the panel lamps dim-
mer switch.
DIAGNOSIS AND TESTING - HEATED SEAT
SWITCH
Refer toWiring Diagramsfor the location of com-
plete heated seat system wiring diagrams.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) If the problem being diagnosed involves inoper-
ative heated seat switch back lighting and the cluster
illumination lamps operate, go to Step 2. If the prob-
lem being diagnosed involves inoperative heated seat
switch back lighting and the cluster illumination
lamps are also inoperative, refer toInstrument
Clusterin the index of this service manual for the
proper cluster illumination lamps diagnosis and test-
ing procedures. If the problem being diagnosed
involves inoperative heated seat switch indicator
lamps and the heated seat elements do not heat,
refer to Step 4. If the problem being diagnosed
involves inoperative heated seat switch indicator
lamps and the heated seat elements do heat, go to
Step 8. If the problem being diagnosed involves a
heated seat switch indicator lamp that remains illu-
minated after the heated seat has been turned Off,
refer toHeated Seat Modulein Electronic Control
Modules for the location of the proper heated seat
module diagnosis and testing procedures. Also refer
to the Body Diagnostic Manual for additional diagno-
sis and testing procedures.
(2) Disconnect and isolate the battery negative
cable. Remove the heated seat switch and bezel unit
from the instrument panel. Disconnect the instru-
ment panel wire harness connector from the connec-
tor receptacle on the back of the heated seat switch
to be tested. Check for continuity between the ground
circuit cavity of the instrument panel wire harness
connector for the heated seat switch and a good
ground. There should be continuity. If OK, go to Step
8G - 8 HEATED SEAT SYSTEMBR/BE
DRIVER SEAT HEATER SWITCH (Continued)

3. If not OK, repair the open ground circuit to ground
as required.
(3) Reconnect the battery negative cable. Turn the
park lamps on with the headlamp switch. Rotate the
panel lamps dimmer thumbwheel on the headlamp
switch upward to just before the interior lamps
detent. Check for battery voltage at the fused panel
lamps dimmer switch signal circuit cavity of the
instrument panel wire harness connector for the
heated seat switch. If OK, replace the faulty heated
seat switch. If not OK, repair the open fused panel
lamps dimmer switch signal circuit to the fuse in the
Junction Block (JB) as required.
(4) Check the fused ignition switch output (run)
fuse in the Junction Block (JB). If OK, go to Step 5.
If not OK, repair the shorted circuit or component as
required and replace the faulty fuse.
(5) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run) fuse in the JB. If OK, go to Step 6. If
not OK, repair the open fused ignition switch output
(run) circuit to the ignition switch as required.
(6) Disconnect and isolate the battery negative
cable. Remove the heated seat switch and bezel unit
from the instrument panel. Disconnect the instru-
ment panel wire harness connector from the connec-
tor receptacle on the back of the heated seat switch
to be tested. Reconnect the battery negative cable.
Turn the ignition switch to the On position. Check
for battery voltage at the fused ignition switch out-
put (run) circuit cavity of the instrument panel wire
harness connector for the heated seat switch. If OK,
go to Step 7. If not OK, repair the open fused ignition
switch output (run) circuit to the JB fuse as required.
(7) Check the continuity and resistance values of
the heated seat switch in the Neutral, Low and High
positions as shown in the Heated Seat Switch Conti-
nuity chart (Fig. 3). If OK, refer toHeated Seat
Modulein Electronic Control Modules for the loca-
tion of the proper heated seat module diagnosis and
testing procedures. Also refer to the Body Diagnostic
Manual for additional diagnosis and testing proce-
dures. If not OK, replace the faulty heated seat
switch.
NOTE: ANY RESISTANCE VALUES (OHMSV) GIVEN
IN THE FOLLOWING TEXT ARE SUPPLIED USING
THE AUTOMATIC RANGE GENERATED BY A
FLUKETAUTOMOTIVE METER. IF ANOTHER TYPE
OF MEASURING DEVICE IS USED THE VALUES
GENERATED MAY NOT BE THE SAME AS THE
RESULTS SHOWN HERE, OR MAY HAVE TO BE
CONVERTED TO THE RANGE USED HERE.
Heated Seat Switch Continuity
Switch PositionContinuity
BetweenResistance
Neutral 4 & 6 2.2 Kilohms
Low 4 & 6 .415 Kilohms
High 4 & 6 33 Ohms
(8) Replace the inoperative heated seat switch
with a known good unit and test the operation of the
switch indicator lamps. If OK, discard the faulty
heated seat switch. If not OK, refer toHeated Seat
Modulein Electronic Control Modules for the loca-
tion of the proper heated seat module diagnosis and
testing procedures. Also refer to the Body Diagnostic
Manual for additional diagnosis and testing proce-
dures.
REMOVAL
Both heated seat switches and the heated seat
switch bezel are available individually for service
replacement.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cluster bezel from the instrument
panel. Refer toCluster Bezelin the index of this
service manual for the location of the proper cluster
bezel removal procedures.
(3) Remove the three screws that secure the
heated seat switch bezel to the instrument panel
(Fig. 4).
(4) Pull the heated seat switch bezel out from the
instrument panel far enough to access and disconnect
the two instrument panel wire harness connectors
from the connector receptacles on the backs of the
heated seat switches.
(5) Remove the heated seat switch bezel and both
switches from the instrument panel as a unit.
Fig. 3 Heated Seat Switch
BR/BEHEATED SEAT SYSTEM 8G - 9
DRIVER SEAT HEATER SWITCH (Continued)

the front seat passenger can select a preferred level
of seat heating. Each heated seat switch has two
Light-Emitting Diode (LED) indicator lamps, which
indicate the selected mode (Low or High) of the seat
heater. These indicator lamps also provide diagnostic
feedback for the heated seat system. Each switch
also has an incandescent bulb, which provides dim-
mer controlled back lighting of the switch when the
headlamps or park lamps are on.
The two LED indicator lamps and the incandescent
bulb in each heated seat switch cannot be repaired. If
the indicator lamps or back lighting bulb are faulty
or damaged, the individual heated seat switch must
be replaced.
OPERATION
The heated seat switches receive battery current
through a fused ignition switch output (run) circuit
when the ignition switch is in the On position.
Depressing the heated seat switch rocker to its
momentary High or Low position provides a hard-
wired resistor multiplexed voltage request signal to
the heated seat module to power the heated seat ele-
ment of the selected seat and maintain the requested
temperature setting. If the heated seat switch is
depressed to a different position (Low or High) than
the currently selected state, the heated seat module
will change states to support the new selection. If a
heated seat switch is depressed a second time to thesame position as the currently selected state, the
heated seat module interprets the second input as a
request to turn the seat heater off. The heated seat
module will then turn the heated seat elements for
that seat off.
The indicator lamps in the heated seat switches
receive battery current through a fused ignition
switch output (run) circuit when the ignition switch
is in the On position. The ground side of each indi-
cator lamp is controlled by a separate (high or low/
driver or passenger) indicator lamp driver circuit by
the heated seat module. The heated seat module con-
trol of the switch indicator lamps also allows the
module to provide diagnostic feedback to the vehicle
operator to indicate monitored heated seat system
faults by flashing the indicator lamps on and off. One
side of the incandescent back lighting bulb in each
heated seat switch is connected to ground at all
times. The other side of the incandescent bulb is con-
nected to the fused panel lamps dimmer switch sig-
nal circuit. These bulbs are energized when the park
lamps or headlamps are turned on, and their illumi-
nation intensity is controlled by the panel lamps dim-
mer switch.
DIAGNOSIS AND TESTING - HEATED SEAT
SWITCH
Refer toWiring Diagramsfor the location of com-
plete heated seat system wiring diagrams.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) If the problem being diagnosed involves inoper-
ative heated seat switch back lighting and the cluster
illumination lamps operate, go to Step 2. If the prob-
lem being diagnosed involves inoperative heated seat
switch back lighting and the cluster illumination
lamps are also inoperative, refer toInstrument
Clusterin the index of this service manual for the
proper cluster illumination lamps diagnosis and test-
ing procedures. If the problem being diagnosed
involves inoperative heated seat switch indicator
lamps and the heated seat elements do not heat,
refer to Step 4. If the problem being diagnosed
Fig. 17 Heated Seat Switches
1 - Driver Switch
2 - Passenger Switch
3 - Indicator Lamps
4 - Heated Seat Switch Bezel
BR/BEHEATED SEAT SYSTEM 8G - 17
PASSENGER SEAT HEATER SWITCH (Continued)