160 MULTI JET FIAT DUCATO 2009 3.G Owners Manual

191
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
45 90 135 180 225
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SERVICE SCHEDULE (120 Multijet - 130 Multijet - 160 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction
indicators, hazard lights, boot lights, instrument panel warning lights, etc.)
Check windscreen wiper/washer operation and adjust
nozzles, if required
Check windscreen blade position/wear
Check disk brake pad conditions and wear and front and rear disk brake
pad wear indicator operation
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection, pipes
and hoses (exhaust - fuel - brakes) - Rubber parts (boots - sleeves -
bushes, etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions/tension
(excluding engines provided with automatic tighteners)
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter

193
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
40 80 120 160 200
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SERVICE SCHEDULE (100 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check electric system operation (headlights, direction indicators,
hazard lights, boot light, instrument panel warning lights, etc.)
Check windscreen washer/wiper operation, adjust nozzles
if required
Check windscreen blade position/wear
Check disk brake pad conditions and front and rear disk brake
pad wear indicator operation
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), Rubber parts (boots - sleeves -
bushes - etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter
Change fuel filter

197
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
When topping up take care
not to confuse the various
types of fluids: they are all in-
compatible with one anoth-
er and could seriously damage the ve-
hicle.
fig. 3 - 160 Multijet versionsF0N0210m
1.Engine coolant
2.Power steering fluid
3.Windscreen washer fluid
4.Brake fluid
5.Engine oil.
Never smoke while working
in the engine compartment;
gas and inflammable vapours may be
present, with the risk of fire.
WARNING

198
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
ENGINE OIL CONSUMPTION
Max engine oil consumption is usually 400
grams every 1,000 km.
When the vehicle is new, the engine needs
to run in, therefore the engine oil con-
sumption can only be considered stabilised
after the first 5,000 - 6,000 km.
IMPORTANT The oil consumption de-
pends on driving style and the conditions
under which the vehicle is used. ENGINE OIL fig. 4-5-6
Check the oil level a few minutes (about
5) after the engine has stopped, with the
vehicle parked on level ground.
The oil level shall be included between the
MINand MAXmarks on the dipstick B.
The gap between the MINand MAX
marks corresponds to about one litre of
oil.
If the oil level is near or even below the
MINmark, add oil through the filler neck
A, until reaching the MAXmark.
Oil level shall never exceed the MAX
mark.
fig. 4 - 100 Multijet versionsF0N0101mfig. 5 - 120 - 130 Multijet versions
fig. 6 - 160 Multijet versionsF0N0102m
F0N0211m
When the engine is hot, take
care when working inside the
engine compartment to avoid burns.
Remember that when the engine is
hot, fan may cut in: danger of injury.
Scarves, ties and other loose cloth-
ing might be pulled by moving parts.
WARNING
Do not add oil with specifica-
tions other than that already
in the engine.
Used engine oil and filter con-
tain harmful substances for
the environment. Contact Fi-
at Dealership to have the oil
and filter changed, as they are
equipped to dispose of the waste oil
and filters respecting the nature and
the law.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after turn-
ing it off before you check the level.

214
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
ENGINE CODES - BODYWORK VERSIONS
VersionsEngine code
100 Multijet4HV
120 MultijetSOFIM F1AE0481D
130 MultijetSOFIM F1AE0481N
160 MultijetSOFIM F1CE0481D
Below is an example of body version with relevant key valid for any body version:
Key: 250 A A M F A AX
MODEL
CAPACITY
ENGINE
TRANSMISSION/DRIVING AXLES
BODYWORK
WHEELBASE
VERSION

215
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CAPACITY
A3,000 kg
B3,300 kg
C3,500 kg LIGHT
D3,500 kg HEAVY
E4,005 kg
ENGINES
A100 Multijet
C120 Multijet
D160 Multijet
E130 Multijet
TRANSMISSION
MMechanical gearbox
AAutomatic gearbox
BODYWORK
AChassis-cab chassisGLong cab body
BChassis without cabHLong cab chassis
CChassis-cab floorMMinibus
DBodyPPanorama
ESchoolbus for primary schoolRMixed 6/9 seats
LSchoolbus for secondary schoolUChassis without cab “Floor”
FVan
WHEELBASE
AShort wheelbase
BMedium wheelbase
CLong wheelbase
DMedium long wheelbase

216
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
ENGINE
GENERAL
Engine code
Cycle
Number and layout of cylinders
Piston bore and stroke mm
Total displacement cm3
Compression ratio
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
corresponding ratio rpm
Fuel
120 Multijet
Sofim F1AE0481D
Diesel
4 in line
88 x 94
2287
19 ± 0.5
88
120
3600
320
2000
Diesel fuel for
motor vehicles
(Specification EN590)
130 Multijet
Sofim F1AE0481N
Diesel
4 in line
88 x 94
2287
19 ± 0.5
95.5
130
3600
320
2000
Diesel fuel for
motor vehicles
(Specification EN590)
160 Multijet
Sofim F1CE0481D
Diesel
4
in line
95.8 x 104
2999
19
115.5
157
3500
400
1600
Diesel fuel for
motor vehicles
(Specification EN590)
100 Multijet
4HV
Diesel
4 in line
86 x 94.6
2198
17.5
74
100
2900
250
1500
Diesel fuel for
motor vehicles
(Specification EN590)

217
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
FUEL FEED
Fuel feed Direct injection “Common Rail”
Modifications or repairs to the fuel feed system that are not carried out properly or do not take the system’s
technical specifications into account can cause malfunctions leading to the risk of fire.
WARNING
TRANSMISSION
100 Multijet 120 Multijet - 130 Multijet - 160 Multijet
Gearbox
Clutch
DriveSelf-adjusting pedal without idle stroke
Front Five forward gears and reverse
with synchromesh for
forward gear engagementSix forward gears and reverse
with synchromesh for forward
gear engagement

229
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
PERFORMANCE
Top speeds allowable after running in km/h.
100 Multijet 120 Multijet 130 Multijet 160 Multijet
FURGONE CH1-MH1 140 155 – 165
MH2-LH2
135 150 – 160
XLH2
LH3-XLH3 130 145 – 155
CH1 140 155 160 161 (*) - 165 (▼)
AUTOCARRI MHI-MLHI 140 155 160 161 (*) - 165 (▼)
LH1-XLH1 140 155 160 161 (*) - 165 (▼)
(*) Heavy version
(▼) Light version

230
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
120 Multijet
1860 ÷ 1925
1075 ÷ 1140
1630
1650
3000
2500
750
100
150160 Multijet
1910 ÷ 1975
1025 ÷ 1090
1630
1650
3000
2500
750
100
150 100 Multijet
1845 ÷ 1910
1090 ÷ 1155
1630
1650
3000
2000
750
100
150
VAN WEIGHTS
Weights (kg)Versions 3,000 kg capacity (***)
Weight empty (including fluids,
90% fuel in the tank and no optional)
Payload (*) including the driver:
Maximum admitted loads (**)
– front axle:
– rear axle:
– total:
Towable loads
– trailer with brakes:
– trailer without brakes:
Maximum load on tow hitch
(trailer with brakes):
Max. roof load
(uniformly distributed)
(*) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(**) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.
(***) The figures given refer to panelled and glazed vans with medium and short wheelbase, both high and low sided.