GEARBOX FIAT PANDA 2007 169 / 2.G Owners Manual

15
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
Emotion VERSIONS
ASpeedometer (speed indicator)
BFuel level gauge with reserve warning
light
CEngine coolant temperature gauge and
excessive temperature warning light
DRev counter
EReconfigurable multifunction display
Warning light
mis only provided on
Diesel versions.
Warning light tis only provided on ver-
sions fitted with Dualogic gearbox (see
Supplement “Dualogic” attached to this
Owner Handbook).
fig. 15 - Left-hand drive versions
fig. 16 - Right-hand drive versions
F0G0635m
F0G0636m
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70
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
FAILURE INDICATIONS
System failure is indicated by the turning
on of warning light *on the instrument
panel, together with the message on the
reconfigurable multifunction display
(where provided), see section “Warning
lights and messages”.
IMPORTANT The Hill Holder system is
not a parking brake therefore, never leave
the car without having engaged the hand-
brake, turned the engine off and engaged
the first speed.ASR SYSTEM
(Antislip Regulation)
The ASR function controls car drive and
cuts in automatically every time one or
both driving wheels slip.
In slipping conditions, two different con-
trol systems are activated:
❒if slipping involves both driving wheels,
the ASR function intervenes reducing
the power transmitted by the engine;
❒ if the slipping involves only one driving
wheel, the ASR system cuts in auto-
matically braking the wheel that is slip-
ping.
The action of the ASR is particularly help-
ful in the following circumstances:
❒ slipping of the inner wheel due to the
effect of dynamic load changes or ex-
cessive acceleration;
❒ too much power transmitted to the
wheels also in relation to the conditions
of the road surface;
❒ acceleration on slippery, snowy or
frozen surfaces;
❒ in the case of loss of grip on a wet sur-
face (aquaplaning). HILL HOLDER SYSTEM
(where provided)
This system is an integral part of the ESP
system and it is provided to facilitate start-
ing on slopes. It will activate automatical-
ly with the following conditions:
❒Uphill: car at a standstill on a road with
a gradient higher than 2%, engine run-
ning, clutch and brake pedal pressed,
gearbox to neutral or engaged gear oth-
er than reverse;
❒Downhill: car at a standstill on a road
with a gradient higher than 2%, engine
running, clutch and brake pedal pressed
and reverse gear engaged.
At pickup the ESP system control unit will
keep brake force on wheels until reaching
the torque suitable for starting, or in any
case for max. 2 seconds in order to pass
easily from the brake pedal to the accel-
erator pedal.
After two seconds without starting, the
system will deactivate automatically by re-
leasing gradually the brake force. At re-
leasing, the typical brake disengagement
noise indicating that the car is going to
move will be heard.
During the use of the space-
saver spare wheel, the ESP
system carries on working. However,
you must remind that the space-saver
spare wheel has dimensions smaller
than the standard tyre and therefore
its grip is reduced as to the other car
tyres.
WARNING
For correct operation of the
ESP system, the tyres must
absolutely be of the same brand and
type on all wheels, in perfect condi-
tions and, above all, of type, brand
and size specified.
WARNING
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101
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
STARTING THE ENGINE ................................................. 102
PARKING................................................................................ 104
USING THE MANUAL GEARBOX.................................. 105
CONTAINING RUNNING COSTS................................. 106
TOWING TRAILERS............................................................ 107
SNOW TYRES....................................................................... 111
SNOW CHAINS................................................................... 111
CAR INACTIVITY................................................................. 112
CC C
O O
R R
R R
E E
C C
T T
U U
S S
E E
O O
F F
T T
H H
E E
C C
A A
R R
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USING THE MANUAL
GEARBOX
To engage the gears, press the clutch ped-
al fully and shift the gear lever into one of
the required positions (the diagram is
shown on the knob fig. 2).
IMPORTANT The car can only be put in-
to reverse gear when it has stopped mov-
ing completely. With the engine running,
before engaging the reverse, wait at least
2 seconds with the clutch pedal fully down
to prevent damage and grating of the
gears.
To engage reverse Rfrom neutral, lift the
sliding ring Aunder the knob and shift the
lever to the right and back. To release the handbrake:
❒slightly lift the handbrake and press re-
lease button A;
❒keep button Apressed and lower the
lever. Warning light xwill turn off.
Press the brake pedal when carrying out
this operation to prevent the car from
moving accidentally.
fig. 2F0G0060m
105
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
To change gears properly
you must push the clutch
pedal fully down. It is therefore es-
sential that there is nothing under the
pedals: make sure the mats are lying
flat and do not get in the way of the
pedals.
WARNING
Do not drive with your hand
resting on the gear lever as
the force exerted, even if
slight, could lead over time to
premature wear on the gearbox inter-
nal components.
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114
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
WARNING LIGHTS
AND MESSAGES
GENERAL WARNINGS
Turning on of warning light is accompa-
nied by specific message and/or by buzzer
sound where provided by instrument pan-
el. These indications are concise and
cautionaryand shall not be considered
as exhaustive and/or as an alternative to
the specifications contained in this Own-
er Handbook which shall always be read
through carefully and thoroughly. In case
of failure indication always refer to the
specifications contained in this sec-
tion.
IMPORTANT Failure indications displayed
are divided into two categories: very se-
riousand less seriousfailures.
Very seriousfailures are indicated by a
repeated and prolonged warning “cycle”.
Less seriousfailures are indicated by a lim-
ited warning “cycle”.
The warning cycle of both failure classes
can be stopped by pressing button
MODE. The instrument panel warning
light will stay on until eliminating the fault.
As concerns messages relevant to the ver-
sions equipped with Dualogic gearbox, see
the attached Supplement.LOW BRAKE FLUID
LEVEL (red)
HANDBRAKE ON (red)
Turning the ignition key to MARthe
warning light turns on, but it should go off
after few seconds.
Low brake fluid level
The warning light turns on when the lev-
el of the brake fluid in the reservoir falls
below the minimum level, due to possi-
ble leak in the circuit.
On certain versions the dedicated message
is displayed.
x
If the warning light xturns
on when travelling (on cer-
tain versions together with the mes-
sage on the display) stop the car im-
mediately and contact Fiat Dealer-
ship.
WARNING
Handbrake on
The warning light turns on when the hand-
brake is on.
On certain versions, if the car is moving
the buzzer will also sound.
IMPORTANT If the warning light turns on
when travelling, check that the handbrake
is not engaged.
AIR BAG FAILURE
(red)
Turning the ignition key to
MARthe warning light turns on, but it
should go off after few seconds.
The warning light stays on glowing steadi-
ly if there is a failure in the air bag system.
On certain versions the dedicated message
is displayed.
¬
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Proceed as follows:
❒ Connect positive terminals (+) of the
two batteries with a jump lead;
❒With a second lead, connect the nega-
tive terminal–of the auxiliary battery
to an earthing pointEon the engine or
the gearbox of the car to be started;
❒Start the engine;
❒ When the engine has been started, re-
move the leads reversing the order
above.
If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.
IMPORTANT Do not directly connect the
negative terminals of the two batteries:
any sparks may ignite the detonating gas
which could come out of the battery. If the
auxiliary battery is installed on another
car, avoid metal parts touching acciden-
tally between this car and the one with the
flat battery. JUMP STARTING fig. 1
If the battery is flat, it is possible to start
the engine using an auxiliary battery with
the same capacity or a little higher than
the flat one.
fig. 1
125
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
Never use a battery charger
to start the engine as this
could damage the electronic
systems of your car, particu-
larly the ignition and fuel supply con-
trol units.
The starting procedure must
be carried out by qualified
personnel because incorrect opera-
tions may cause electrical discharge of
considerable intensity. The liquid con-
tained in the battery is poisonous and
corrosive. Avoid contact with the skin
and eyes. Keep naked flames and light-
ed cigarettes away from the battery
and do not cause sparks.
WARNING
F0G0694m
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❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes) rubber parts
(boots - sleeves - bushes etc.), fuel and
brake system hoses;
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒ top up fluid levels (engine coolant,
brakes, windscreen washer, battery,
etc.);
❒ change engine oil;
❒ change engine oil filter;
❒change pollen filter (where provided).
ADDITIONAL CHECKS
Every 1,000 km or before long journeys,
check and top up if required:
❒ engine coolant fluid level;
❒ brake fluid level;
❒battery fluid level;
❒ windscreen washer fluid level;
❒tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired:
❒engine oil level.
You are recommended to use FL Selenia
products designed and produced specifi-
cally for Fiat cars (see table “Capacities”
in section “Technical specifications”).
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of below
20,000 Km (for example about 15,000
Km) the following yearly inspection pro-
gramme is advised:
❒Check tyre conditions/wear and adjust
pressure if required (including the spare
wheel);
❒check lighting system operation (head-
lights, direction indicators, hazard lights,
boot lights, passenger compartment
lights, glovebox light, warning lights,
etc.);
❒check windscreen wiper/washer oper-
ation, adjust nozzle;
❒check windscreen/rear window blade
position/wear;
❒ check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
159
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
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182
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
FUEL FEED/IGNITION
1.1 - 1.2 1.3 Multijet
Fuel feed Multipoint sequential phased Direct injection with electronically
electronic injection, returnless system controlled Multijet “Common Rail”,
turbo and intercooler
Modifications or repairs to the fuel feed system that are not carried out properly or do not take the system’s
technical specifications into account can cause malfunctions leading to the risk of fire.
WARNING
TRANSMISSION
1.1 - 1.2 - 1.3 Multijet
Gearbox
Clutch
DriveFive forward gears and reverse with synchromesh for
forward gear engagement
Self-adjusting pedal without idle stroke
Front
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190
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
1.3 Multijet
35 (▲)
5 (▲)
4.6
2.5 (●)
2.8 (●)
1.65
0.55
0.40
1.8 1.2
35
5
4.6
2.5
2.8
1.65
0.55
0.40
1.8 1.1
35
5
4.6
3.1
3.5
1.65
0.55
0.40
1.8
CAPACITIES
Fuel tank: litres
including a reserve of: litres
Engine cooling system:
litres
Engine sump: litres
Engine sump and filter: litres
Gearbox/differential casing:
litres
Hydraulic brake circuit:
- with ABS kg
- without ABS kg
Windscreen and rear window
washer fluid reservoir: litres
(❑) For particularly hard climate conditions, we recommend use of a 60% Paraflu UP and 40% demineralized water mixture.
Specified fuels and
recommended products
Unleaded petrol with no less
than 95 R.O.N.
(▲) Diesel fuel for motor vehi-
cles (Specification EN590)
Mixture of distilled water and
PARAFLU UPat 50%
(❑)
SELENIA 20K
(●) SELENIA WR
TUTELA CAR ZC 75 SYNTH
TUTELA TOP 4
Mixture of water and
TUTELA PROFESSIONAL
SC 35
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192
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Synthetic oil SAE 75W- 80 EP, that passes
API GL5, MIL - L - 2105 D LEV specifications.
Molibdenum organic disulphide, lithium soap based
grease. N.L.G.I. 2 consistency
Lithium soap based grease.
N.L.G.I.O. consistency
Synthetic fluid FMVSS no. 116 DOT 4, ISO 4925
SAE J1704, CUNA NC 956- 01
Red protective with antifreeze action, based on in-
hibited monoethylen glycol with organic formula
based on O.A.T,
That passes CUNA NC 956-16, ASTM D 3306
specifications
Mixture of alcohol, water and surfactants CUNA
NC 956-II
Additive for diesel fuels with protective action for
Diesel enginesTUTELA CAR ZC
75 SYNTH
TUTELA
STAR 500
TUTELA MRM
ZERO
TUTELA TOP 4
PARAFLU UP (*)
TUTELA
PROFESSIONAL
SC 35
DIESEL MIX
Use Fluid and lubricant specifications Recommended fluids Applicationsfor correct car operation and lubricants
Lubricants and greases
for transmission
Brake fluids
Protective agent
for radiators
Windscreen/
rear window
washer fluid
Diesel fuel
additive
(*) IMPORTANT Do not top up or mix with fluids having characteristics different from those specified.
(❑) For particularly hard climate conditions, we recommend use of a 60% Paraflu UP and 40% demineralized water mixture.
Mechanical gearbox
and differential
CV joints
on wheel side
CV joints
on differential side
Brake and clutch hy-
draulic controls
Radiator antifreeze
proportion: 50% dis-
tilled water and 50%
PARAFLU UP
(❑)
To be used diluted or
undiluted in wind-
screen/rear window
washer/wiper sys-
tems
To be mixed with the
fuel oil (25 cc per 10
litres)
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