oil FORD E-150 2004 Owners Manual

Maintenance and Specifications 188
Engine compartment 190
Engine oil 191
Battery 194
Fuel information 202
Air filter(s) 217
Tire Information 219
Part numbers 232
Refill capacities 233
Lubricant specifications 238
Accessories 248
Index 251
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Copyright © 2004 Ford Motor Company
Table of Contents
3
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
ProCarManuals.com

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel cap
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
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Low fuel:Illuminates when the fuel
level in the fuel tank is at or near
empty (refer toFuel gaugein this
chapter).
Check gauge:Illuminates when any
of the following conditions has
occurred:
•The engine coolant temperature
is high.
•The engine oil pressure is low.
Turn signal:Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the
indicators stay on or flash faster, check for a burned out bulb.
High beams:Illuminates when the
high beam headlamps are turned on.
Transmission control indicator
light (TCIL):Illuminates when the
overdrive function of the
transmission has been turned off,
refer to theDrivingchapter. If the
light flashes steadily or does not illuminate, have the transmission
serviced soon, or damage may occur.
Key-in-ignition warning chime:Sounds when the key is left in the
ignition in the OFF/LOCK or ACCESSORY position and the driver’s door
is opened.
Headlamps on warning chime:Sounds when the headlamps or parking
lamps are on, the ignition is off (the key is not in the ignition) and the
driver’s door is opened.
CHECK
GAGE
OVERDRIVE
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
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Odometer:Registers the total miles
(kilometers) of the vehicle.
Trip odometer:Registers the miles
(kilometers) of individual journeys.
Press the SELECT/RESET control
once to switch from the odometer to
the trip odometer. Press the control
again to select Trip A and Trip B features. To reset the trip, press and
hold the control again until the trip reading is 0.0 miles.
Tachometer:Indicates the engine
speed in revolutions per minute.
Driving with your tachometer
pointer continuously at the top of
the scale may damage the engine.
Battery voltage gauge:Indicates
the battery voltage when the
ignition is in the ON position. If the
pointer moves and stays outside the
normal operating range, have the
vehicle’s electrical system checked
as soon as possible.
Engine oil pressure gauge:
Indicates engine oil pressure. The
needle should stay in the normal
operating range (between“L”and
“H”). If the needle falls below the
normal range, stop the vehicle, turn
off the engine and check the engine
oil level. Add oil if needed. If the oil level is correct, have your vehicle
checked at your dealership or by a qualified technician.
H
L
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
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Replacing headlamp bulbs (aerodynamic)
1. Make sure headlamp switch is in the OFF position and open the hood.
2. Push each clip tab toward the
engine compartment and lift upward
to the stop position, then remove
the headlamp assembly.
3. Disconnect the electrical
connector from the bulb by pulling
rearward.
4. Remove the bulb retaining ring by
rotating it counterclockwise, and
slide the ring off the plastic base.
5. Pull the bulb straight out.
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
NOTE:If the bulb is accidentally touched, it should be cleaned with
alcohol before being used.
To install the new bulb, follow the removal procedures in reverse order.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
5 30A Power lock switches, Power locks
without RKE
6 10A Brake-shift interlock, Speed
control (gasoline engine only)
7 10A Multi-function switch, Turn signals
8 30A Radio capacitor(s), Ignition coil,
Powertrain Control Module (PCM)
diode, PCM power relay, Auxiliary
PCM (APCM) (Diesel engine
only)
9 30A Wiper control module, Windshield
wiper motor
10 20A Main light switch, Park lamps,
License lamp (external lamps),
Multi-function switch
(flash-to-pass)
11 15A Multi-function switch (hazards),
Brake lamp switch, Brake lamps
12 15A Back-up lamps, Auxiliary battery
relay (gasoline engine only),
Trailer tow relay
13 15A Blend door actuator, A/C heater,
Function selector switch
14 5A Instrument cluster
15 5A Trailer battery charge relay,
Cluster, Daytime Running Lamps
(DRL) module
16 30A Power seats
17 5A Power mirrors
18—Not used
19—Not used
20 10A Restraints
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
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Bolt size Wheel lug nut torque*
lb.ft. N•m
E-150: 1/2–20 100 135
E-250, E-350 and
E-450: 9/16–18140 190
* Torque specifications are for nut and bolt threads free of dirt and
rust. Use only Ford recommended replacement fasteners.
On all two-piece flat wheel nuts,
apply one drop of motor oil between
the flat washer and the nut. Do not
apply motor oil to the wheel nut
threads or the wheel stud threads.
When a wheel is installed,
always remove any
corrosion, dirt or foreign materials
present on the mounting surfaces
of the wheel or the surface of the
front disc brake hub and rotor
that contacts the wheel. Installing
wheels without correct
metal-to-metal contact at the
wheel mounting surfaces can
cause the wheel nuts to loosen
and the wheel to come off while
the vehicle is in motion, resulting
in loss of control.
JUMP STARTING YOUR VEHICLE
The following procedure is for vehicles equipped with a gasoline engine;
if your vehicle is equipped with a diesel engine, refer to the6.0L Power
Stroke Direct Injection Turbo Diesel Owner’s Guide Supplementfor
the proper jump starting procedure.
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
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Roadside Emergencies
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•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
•Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Motorcraft Extra Strength
Upholstery Cleaner (ZC-41).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Cleaning
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Do not use cleaning solvents, bleach or dye on the vehicle’s
seatbelts, as these actions may weaken the belt webbing.
LEATHER SEATS (IF EQUIPPED)
Your leather seating surfaces have a clear, protective coating over the
leather.
•To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl
Cleaner (ZC-11–A). Dry the area with a soft cloth.
•To help maintain its resiliency and color, use the Motorcraft Deluxe
Leather Care Kit (ZC-11–D), available from your authorized dealer.
•Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based
leather conditioners. These products may cause premature wearing of
the clear, protective coating.
Note:In some instances, color or dye transfer can occur when wet
clothing comes in contact with leather upholstery. If this occurs, the
leather should be cleaned immediately to avoid permanent staining.
UNDERBODY
Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.
FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS
Your Ford, Lincoln or Mercury dealer has many quality products available
to clean your vehicle and protect its finishes. These quality products
have been specifically engineered to fulfill your automotive needs; they
are custom designed to complement the style and appearance of your
vehicle. Each product is made from high quality materials that meet or
exceed rigid specifications. For best results, use the following products
or products of equivalent quality:
Motorcraft Custom Clearcoat Polish (ZC–8–A)
Motorcraft Custom Vinyl Protectant (not available in Canada) (ZC-40–A)
Motorcraft Vinyl Cleaner (Canada only) (CXC-93)
Motorcraft Vinyl Conditioner (Canada only) (CXC-94)
Motorcraft Deluxe Leather and Vinyl Cleaner (not available in Canada)
(ZC-11–A)
Motorcraft Bug and Tar Remover (ZC-42)
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Cleaning
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Engine compartment component locations
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Windshield washer fluid reservoir
2. Engine oil filler cap
3. Automatic transmission fluid dipstick
4. Air filter assembly
5. Engine oil dipstick
6. Power steering fluid reservoir
7. Brake fluid reservoir
8. Engine coolant reservoir
9. Battery
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
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