fuel cap FORD F550 2012 Owner's Manual

WARNING: When refueling always shut the engine off and
never allow sparks or open flames near the filler neck. Never
smoke while refueling. Fuel vapor is extremely hazardous under certain
conditions. Care should be taken to avoid inhaling excess fumes.
WARNING: The flow of fuel through a fuel pump nozzle can
produce static electricity, which can cause a fire if fuel is
pumped into an ungrounded fuel container.
Refueling
WARNING: Fuel vapor burns violently and a fuel fire can cause
severe injuries. To help avoid injuries to you and others:
• Read and follow all the instructions on the pump island;
• Turn off your engine when you are refueling;
• Do not smoke if you are near fuel or refueling your vehicle;
• Keep sparks, flames and smoking materials away from fuel;
• Stay outside your vehicle and do not leave the fuel pump unattended
when refueling your vehicle — this is against the law in some places;
• Keep children away from the fuel pump; never let children pump
fuel.
• Do not use personal electronic devices while refueling.
Use the following guidelines to avoid electrostatic charge build-up when
filling an ungrounded fuel container:
• Place approved fuel container on the ground.
• DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
• Keep the fuel pump nozzle in contact with the fuel container while
filling.
• DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel filler cap
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise until it spins off.
3. Pull to remove the cap from the fuel filler pipe. Maintenance and Specifications
389
2012 F-250/350/450/550 (f23)
Owners Guide, 4th Printing
USA (fus)

4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise until it clicks.
If the check fuel cap indicator comes on and stays on after you start the
engine, the fuel filler cap may not be properly installed. Turn off the
engine, remove the fuel filler cap, align the cap properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The vehicle warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft  fuel filler cap is not used.
WARNING: The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING: If you do not use the proper fuel filler cap,
excessive pressure or vacuum in the fuel tank may damage the
fuel system or cause the fuel cap to disengage in a collision, which may
result in possible personal injury.
FFV (Flex Fuel Vehicle) fuel cap
If your vehicle is FFV capable, it will have a yellow colored fuel cap.
Choosing the right fuel
If your vehicle is a flexible fuel vehicle (FFV), use only UNLEADED
FUEL and FUEL ETHANOL (Ed75–Ed85).
If your vehicle is not a flexible fuel vehicle (FFV), then only use
UNLEADED fuel or UNLEADED fuel blended with a maximum of 10%
ethanol. Do not use fuel ethanol (E85), diesel, methanol, leaded fuel or
any other fuel.
The use of leaded fuel is prohibited by law and could damage your
vehicle.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based additives.
Note: Use of any fuel other than those recommended may cause
powertrain damage, a loss of vehicle performance, and repairs may not
be covered under warranty.Maintenance and Specifications
390
2012 F-250/350/450/550 (f23)
Owners Guide, 4th Printing
USA (fus)

Octane recommendations
“Regular” unleaded gasoline with a pump (R+M)/2 octane rating of 87 is
recommended. Some stations offer fuels posted as “Regular” with an
octane rating below 87, particularly in high altitude areas. Fuels with
octane levels below 87 are not recommended.
Do not be concerned if your engine
sometimes knocks lightly. However,
if it knocks heavily under most
driving conditions while you are
using fuel with the recommended
octane rating, see your authorized dealer to prevent any engine damage.
FFV engine (if equipped)
If your vehicle is flex fuel capable, it is designed to use Fuel Ethanol
(Ed75–Ed85), “Regular” unleaded gasoline or any mixture of the two
fuels.
Use of other fuels such as Fuel Methanol may cause powertrain
damage, a loss of vehicle performance, and your warranty may be
invalidated.
It is best not to alternate repeatedly between gasoline and E85. If you do
switch fuels, it is recommended that you add as much fuel as
possible—at least half a tank. Do not add less than five gallons (18.9L)
when refueling. You should drive the vehicle immediately after refueling
for at least 5 miles (8 km) to allow the vehicle to adapt to the change in
ethanol concentration.
If you exclusively use E85 fuel, it is recommended to fill the fuel tank
with regular unleaded gasoline at each scheduled oil change.
Fuel quality
Unleaded gasoline engines
If you experience starting, rough idle or hesitation driveability problems
during a cold start, try a different brand of “Regular” unleaded gasoline.
FFV engines
If you experience starting, rough idle or hesitation driveability problems
during a cold start, try a different brand of E85 fuel. If the driveability
problems continue, fill the vehicle with regular unleaded gasoline and
drive vehicle normally until gasoline is used. See your authorized dealer
if the problem persists.
87 (R+M)/2 METHOD
Maintenance and Specifications
391
2012 F-250/350/450/550 (f23)
Owners Guide, 4th Printing
USA (fus)

ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend taking
fuel economy measurements during the first 1,000 miles (1,600 km) of
driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles–3,000 miles (3,000 km–5,000 km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in the Maintenance
product specifications and capacities section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
• Turn the engine/ignition switch off prior to refueling, an error in the
reading will result if the engine is left running.
• Use the same filling rate setting (low — medium — high) each time
the tank is filled.
• Allow no more than two automatic click-offs when filling.
• Always use fuel with the recommended octane rating.
• Use a known quality gasoline, preferably a national brand.
• Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the fuel tank completely and record the initial odometer reading
(in miles or kilometers). Maintenance and Specifications
393
2012 F-250/350/450/550 (f23)
Owners Guide, 4th Printing
USA (fus)

• Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
• Resting your foot on the brake pedal while driving may reduce fuel
economy.
• Combine errands and minimize stop-and-go driving.
Maintenance
• Keep tires properly inflated and use only recommended size.
• Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
• Use recommended engine oil. Refer to Maintenance product
specifications and capacities in this chapter.
• Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in scheduled maintenance information.
Conditions
• Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
• Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
• Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
• To maximize the fuel economy, drive with the tonneau cover installed
(if equipped).
• Using fuel blended with alcohol may lower fuel economy.
• Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
• Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
• Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
• Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
• Close windows for high speed driving. Maintenance and Specifications
395
2012 F-250/350/450/550 (f23)
Owners Guide, 4th Printing
USA (fus)

Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal also lists engine displacement.
Please consult your Warranty Guide for complete emission warranty
information.
On-board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the
on-board diagnostics system (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the service
engine soon indicator illuminates, the OBD-II system has detected
a malfunction. Temporary malfunctions may cause the service engine
soon indicator to illuminate. Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. See Fuel filler
cap in this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the service engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If the service engine soon indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
detected by the OBD-II may not have symptoms that are apparent,
continued driving with the service engine soon indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs. Maintenance and Specifications
397
2012 F-250/350/450/550 (f23)
Owners Guide, 4th Printing
USA (fus)

Item Capacity Ford part name Ford part number /
Ford specification
Engine and fuel coolant
- diesel engine Refer to the diesel supplement.
Engine oil (includes
filter change) - 6.2L V8
and 6.8L V10 gas
engines
57.0 quarts (6.6L) • Motorcraft  SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
• Motorcraft  SAE 5W-20
Full Synthetic Motor Oil
(US)
• Motorcraft  SAE 5W-20
Super Premium Motor
Oil (Canada)
• Motorcraft  SAE 5W-20
Synthetic Motor Oil
(Canada) • XO-5W20-QSP (US)
• XO-5W20-QFS (US)
• CXO-5W20–LSP12
(Canada)
• CXO-5W-20-LFS12
(Canada) /
WSS-M2C945-A and API
Certification Mark
Engine oil (includes
filter change) - diesel
engine Refer to the diesel supplement.
Fuel tank (mid-ship) 28 gallons (106L) — —
Fuel tank (plastic) 35 gallons (132L) — —
Fuel tank (Aft axle) 40 gallons (151L) — —
Fuel tank - diesel
engine Refer to the diesel supplement.Maintenance and Specifications
412
2012 F-250/350/450/550 (f23)
Owners Guide, 4th Printing
USA (fus)

Item Capacity Ford part name Ford part number /
Ford specification
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks — Multi-Purpose Grease XG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders — Motorcraft  Penetrating
and Lock Lubricant XL-1 / None
Transmission / parking
brake linkages and
pivots, brake pedal shift — Motorcraft  Premium
Long-Life Grease XG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluid Keep fluid level
between MIN and
MAX on reservoir Motorcraft 
MERCON  VATF XT-5-QM /
MERCON  V
Transfer case fluid 2.0 quarts (1.9L) Motorcraft  Transfer
Case Fluid XL-12 / —
Automatic transmission
fluid
(5–speed)
317.5 quarts
(16.6L)
4, 6Motorcraft 
MERCON  LV AT F XT-10–QLV /
MERCON  LV
Automatic transmission
fluid
(6-speed)
318.5 quarts
(17.5L)
4, 716.7 quarts
(15.8L)
4, 7Maintenance and Specifications
413
2012 F-250/350/450/550 (f23)
Owners Guide, 4th Printing
USA (fus)

EXCEPTIONS
There are several exceptions to the Normal Schedule. They are listed
below:
Normal vehicle axle maintenance: Rear axles and power take-off
(PTO) units with synthetic fluid and light-duty trucks equipped with
Ford-design axles are lubricated for life; do not check or change fluid
unless a leak is suspected, service is required or the assembly has been
submerged in water. During long periods of trailer towing with outside
temperatures above 70°F (21°C) and at wide-open throttle for long
periods above 45 mph (72 km/h), non-synthetic rear axle fluids should
be changed every 3,000 miles (4,800 km) or three months, whichever
comes first. This interval can be waived if the axle is filled with 75W140
synthetic gear fluid meeting Ford specification WSL-M2C192-A, part
number F1TZ-19580-B or equivalent. Add friction modifier XL-3
(EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles (refer to Maintenance product specifications and capacities in
the Maintenance and Specifications chapter for details).
Police/Taxi/Livery vehicle axle maintenance: Change rear axle fluid
every 100,000 miles (160,000 km). Rear axle fluid change may be waived
if the axle was filled with 75W140 synthetic gear fluid meeting Ford
specification WSL-M2C192-A, part number FITZ-19580-B or equivalent.
Add four ounces (118 mL) of additive friction modifier XL-3
(EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles. The axle fluid should be changed anytime the axle has been
submerged in water
California fuel filter replacement: If the vehicle is registered in
California, the California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify the emission
warranty or limit recall liability prior to the completion of the vehicle’s
useful life. Ford Motor Company, however, urges you to have all
recommended maintenance services performed at the specified intervals
and to record all vehicle service.
Class A Motorhome: Change brake fluid every two years.
Hot climate oil change intervals: Vehicles operating in the Middle
East, North Africa, Sub-Saharan Africa or locations with similar climates
using an American Petroleum Institute (API) Certified for Gasoline
Engines (Certification mark) oil of SM or SN quality, the normal oil
change interval is 5,000 miles (8,000 km).
If the available API “SM” or “SN” oils are not available, then the oil
change service interval is 3,000 mile (4,800 km).Scheduled Maintenance
440
2012 F-250/350/450/550 (f23)
Owners Guide, 4th Printing
USA (fus)

Engine oil ..................................375
checking and adding ..............375
dipstick ....................................375
filter, specifications ........376, 410
recommendations ...................376
refill capacities ........................411
Event data recording ....................9
Exhaust fumes ..........................269
F
Fail safe cooling ........................384
Fleet MyKey programming ......129
Flexible Fuel Vehicle (FFV) ....386
Floor mats .........................122–123
Fluid capacities .........................411
Fog lamps ....................................88
Four-Wheel Drive vehicles .......301
driving off road .......................307
electronic shift ................301, 306
indicator light .........................302
lever operated shift ................303
manual locking hubs ..............301
preparing to drive your
vehicle .....................................285
Fuel ............................................386
calculating fuel
economy ............................25, 393
cap ...........................................389
capacity ...................................411
choosing the right fuel ...........390
detergent in fuel .....................392
filling your vehicle
with fuel ..................386, 389, 393
filter, specifications ................386
fuel pump shut-off ..................321
improving fuel economy ........393
octane rating ...................391, 415
quality ......................................391 running out of fuel .................392
safety information relating
to automotive fuels ................386
Fuel - flex fuel vehicle
(FFV) .........................386, 390–391
Fuses ..................................321–322
G
Garage door opener ..................116
Gas cap (see Fuel cap) ............389
Gas mileage
(see Fuel economy) .................393
Gauges .........................................21
H
Hazard flashers .........................320
Headlamps ...................................87
aiming ........................................90
autolamp system .......................87
daytime running lights .............89
flash to pass ..............................88
high beam .................................88
replacing bulbs .........................94
turning on and off ....................87
Heating
heating and air conditioning
system .................................78, 81
Hill descent mode .....................281
Hill start assist ..........................294
Hood ..........................................371
I
Ignition ...............................265, 415
Illuminated visor mirror .............99Index
444
2012 F-250/350/450/550 (f23)
Owners Guide, 4th Printing
USA (fus)