FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

Manufacturer: FORD, Model Year: 2011, Model line: KUGA, Model: FORD KUGA 2011 1.G
Pages: 655, PDF Size: 12.35 MB

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual KUGA 2011 1.G FORD FORD https://www.carmanualsonline.info/img/11/5477/w960_5477-0.png FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

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FORD KUGA 2011 1.G Wiring Diagram Workshop Manual Accelerator Pedal Position (APP) Sensor (G1235975)
1
3456
2
3M5T-14A464-GFA
C648
TO ACCELARATION PEDAL POSITION SENSOR
HARNESS 14014
7-RJ30YEWA0.35
9-RJ30BNWA0.35
91-RJ30BK-YEWA0.50
10-RJ30GYWA0.50
15

Accelerator Pedal Position (APP) Sensor (G1235975)
1
3456
2
3M5T-14A464-GFA
C648
TO ACCELARATION PEDAL POSITION SENSOR
HARNESS 14014
7-RJ30YEWA0.35
9-RJ30BNWA0.35
91-RJ30BK-YEWA0.50
10-RJ30GYWA0.50
15-RJ30GN-YEWA0.50
8-RJ30WHWA0.35
Brake Pedal Position (BPP) Switch (G1235976)
12
F5LB-14489-BA
C824
TO BRAKE PEDAL SWITCH
HARNESS 14014
91S-PG6BK-YEWA0.35
91-PG6BK-YEWA0.35
Catalyst Monitor Sensor (G1230361)
1
4
23
6M5T-14A464-GUA
C936
TO HEATED OXYGEN SENSOR REAR
HARNESS 12A690
15-RJ15GN-BUWE1.0
8-RJ15BK-GNWE0.75
9-RJ15GYWE0.75
91S-RJ15GYWE0.75
Clutch Pedal Position (CPP) Switch (G1235977)
1
34
2
1S7T-14A464-BA
C875
TO ANALOG CLUTCH PEDAL SENSOR
HARNESS 14K733
9-TC32BN-BUWA0.50 G
7-TC32YE-BUWA0.50 G8-TC32WH-BUWA0.50 G
201

1.0 Kuga
303-14A- 26
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-26
.
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Page 112 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual Clutch Pedal Position (CPP) Switch (G1235979)
12
4S7T-14489-VAA
C863
TO BOTTOM CLUTCH PEDAL SWITCH
HARNESS 14014 PIN 1 => 91S-AB6B BK-RD 0.35 WA + 91S-AB1 BK-BU 0.35 WA
PIN 1 => 91S-AB1 BK-BU 0.35 WA

Clutch Pedal Position (CPP) Switch (G1235979)
12
4S7T-14489-VAA
C863
TO BOTTOM CLUTCH PEDAL SWITCH
HARNESS 14014 PIN 1 => 91S-AB6B BK-RD 0.35 WA + 91S-AB1 BK-BU 0.35 WA
PIN 1 => 91S-AB1 BK-BU 0.35 WA
31S-AB6BK-RDWA0.35+ 91S-AB1BK-BUWA0.3591-AB6BK-RDWA0.35
Crankshaft Position (CKP) Sensor (G1240688)
12
6M5T-14A464-RBA
HARNESS 12A690 TO FLY WHEEL SENSOR C643 0.75
R2WH-RD8-RJ40.75R2BN-RD9-RJ4
Engine Coolant Temperature (ECT) Sensor (G1230362)
21
6M5T-14A464-RCA
C926
TO COOLANT TEMP SENSOR
HARNESS 12A690
8-RJ17WH-VTR20.75 G
9-RJ17BN-WHR20.75 G
Clutch Pedal Position (CPP) Switch (G1235978)
1234
1L2T-14489-GB
C825
TO CLUTCH PEDAL SWITCH
HARNESS 14014
91S-BB6BK-YEWA0.3591-BB6BK-YEWA0.35
303-14A- 27
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-27
.
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Page 113 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual Fuel Rail Pressure (FRP) Sensor (G1235980)
123
6M5T-14A464-CCA
C586
TO FUEL RAIL PRESSURE SENSOR
HARNESS 12A690
8-RJ11WH-GNWK0.50 G
9-RJ11BN-GNWK0.50 G
7-RJ11YE-GNWK0.50 G
Fuel Rail Temperature Sensor

Fuel Rail Pressure (FRP) Sensor (G1235980)
123
6M5T-14A464-CCA
C586
TO FUEL RAIL PRESSURE SENSOR
HARNESS 12A690
8-RJ11WH-GNWK0.50 G
9-RJ11BN-GNWK0.50 G
7-RJ11YE-GNWK0.50 G
Fuel Rail Temperature Sensor (G1235981)
21
4M5T-14A464-KMA2 1
C785
TO FUEL TEMP SENSOR
HARNESS 12A690
9-RJ12BN-BUWK0.50G
8-RJ12WH-BUWK0.50G
Exhaust Camshaft Position (CMP) Sensor (G1230363)
23
1
2W9T-14A464-SA
C804
TO CAMSHAFT EXHAUST SENSOR
HARNESS 12A690
9-RJ2BN-YER20.508-RJ2WH-BKR20.50
7-RJ2YE-BKR20.50
Exhaust Variable Valve Timing (VVT) Oil Control Solenoid (G1230364)
2
1
6M5T-14A464-ABA
HARNESS 12A690 TO WT2 OUTLET CAM C588 0.75
R2BK-WH91S-RL26
0.75R2GN-BU15-RL26
303-14A-
28
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-28
.
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Page 114 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual Intake Variable Valve Timing (VVT) Oil Control Solenoid (G1230366)
2
1
1X4T-14A464-UA
HARNESS 12A690 TO WT1 INLET CAM C587 0.75
R2BK-RD91S-RL27
0.75R2GN-BU15-RL27
Heated Oxygen Sensor (HO2S) (G1230365

Intake Variable Valve Timing (VVT) Oil Control Solenoid (G1230366)
2
1
1X4T-14A464-UA
HARNESS 12A690 TO WT1 INLET CAM C587 0.75
R2BK-RD91S-RL27
0.75R2GN-BU15-RL27
Heated Oxygen Sensor (HO2S) (G1230365)
12
3
456
2S7T-14A464-FA
C935
TO HEATED OXYGEN SENSOR FRONT
HARNESS 12A690
8-RJ14WHR20.75 G
91S-RJ25BK-OGR20.75 G
15-RJ14GN-YER21.0
91S-RJ14BK-YER20.75
9-RJ14BNR20.75G
15S-RJ25GN-RDR20.75 G
Intake Camshaft Position (CMP) Sensor (G1246049)
23
1
2W9T-14A464-SA
C803
TO CAMSHAFT INLET SENSOR
HARNESS 12A690
9-RJ3BN-WHR20.58-RJ3WH-VTR20.5
7-RJ3YE-RDR20.5
Fuel Rail Pressure and Temperature Sensor (G1313503)
1
4
23
1L2T-14A464-XA
C847
TO FUEL PRESSURE & TEMPERATURE SENSOR
HARNESS 12A690 9-RJ12 BN-BU R2 0.75
8-RJ11 WH-BU WE 0.75 8-RJ12 GN-RD WE 0.75
7-RJ12 YE-BU R2 0.75
303-14A-
29
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-29
.
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Page 115 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual Manifold Absolute Pressure and Temperature (MAPT) Sensor (G1230367)
Mass Air Flow (MAF) Sensor (G1235982)
Knock Sensor (KS) (G1240689)
12
3
4
98AG-14A464-YDB
HARNESS 12A690 TO ENGINE KNOCK SENSOR C644

Manifold Absolute Pressure and Temperature (MAPT) Sensor (G1230367)
Mass Air Flow (MAF) Sensor (G1235982)
Knock Sensor (KS) (G1240689)
12
3
4
98AG-14A464-YDB
HARNESS 12A690 TO ENGINE KNOCK SENSOR C644 0.75
R2WH-BK8-RJ18
0.75R2BN-YE9-RJ18
0.75R2WH-RD8-RJ19
0.75R2BN-RD9-RJ19
303-14A-
30
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-30
.
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Page 116 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual Powertrain Control Module (PCM) (G1235983)
1254973
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24487296
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
50
51
52
53
54
5

Powertrain Control Module (PCM) (G1235983)
1254973
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24487296
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
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50
51
52
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81
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84
85
86
87
88
89
90
91
92
93
94
95
6M5T-14A464-UUA
C680
TO PCM TURBO I5
HARNESS 12A690 PIN 46 => 8-EE1A WH-RD 0.50 WE
91S-RL10BK-WHR20.75 S
91S-RL11BK-YER20.75 S9-RJ15GYWE0.75
S91S-RJ14BK-YER20.75 S
91S-RL12BK-BUR20.75 S
91S-RL14BK-GNR20.75 S
91S-LG45BBK-GNR20.50 S
8-RJ18WH-BKR20.75 S
31S-GC21BK-GNR20.75 S
8-RJ17WH-VTR20.75 S
91S-RG3BK-OGR20.75 S
9-RJ12BN-BUR20.75 S
7-RJ3YE-RDR20.5 S
7-RJ2YE-BKR20.50 S
8-RJ21WH-RDR20.75 S
8-RG3WH-BUR20.75 S
91S-RL27BK-RDR20.75 S91S-RL26BK-WHR20.75 S
91S-RL13BK-OGR20.75 S
91S-RH5BK-BUR20.50 S
9-RJ19BN-RDR20.75 S
8-RR9WH-BKR20.75 S
9-RJ3BN-WHR20.5 S
9-RJ2BN-YER20.50 S
9-RJ20BNR20.75 S
8-RJ12GN-RDWE0.75 S
9-RJ17BN-WHR20.75 S
7-RJ20AGYR20.75 S
7-RJ12YE-BUR20.75 S
8-EE1WH-RDWE0.50 S
31S-RL2BK-OGR20.75 S
91-RL22GYWE0.75S
9-RJ4BN-RDR20.75S
9-RJ18BN-YER20.75 S
8-RR6WH-RDR20.75S
8-RR8WH-GNR20.75S
8-RJ2WH-BKR20.50S
9-RJ22BN-BUR20.75 S
9-RJ21BN-RDR20.75 S
33-RG3YE-BUR20.75 S
8-RJ14WHR20.75 S
15S-RJ25GN-RDR20.75 S
9-RG3BN-BUR20.75S
15S-RG3GN-RDR20.75 S
8-RJ4WH-RDR20.75S
8-RJ19WH-RDR20.75 S
8-RR5WHR20.75 S
8-RR7WH-BUR20.75S
8-RJ3WH-VTR20.5S
8-RJ20BBK-GNR20.75 S
8-RJ20WH-GNR20.75 S
32-RG3WH-BUR20.75 S
8-RJ11WH-BUWE0.75 S
8-RJ15BK-GNWE0.75 S
9-RJ14BNR20.75 S
91S-RJ25BK-OGR20.75 S
91S-RJ15GYWE0.75S
303-14A-31
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-31
.
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Page 117 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual Powertrain Control Module (PCM) (G1240690)
635
2
14
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
36
35
34
33
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
5

Powertrain Control Module (PCM) (G1240690)
635
2
14
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
36
35
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33
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
6M5T-14A464-USA
C681
TO PCM TURBO I5
HARNESS 12A690 PIN 13 => 91S-PG17 BK-BU 0.50 R2
91-RE8ABK-YER22.5 S
15-RE8AGN-BUR21.0 S
15-RE8GN-BUR21.0 S
91-RE8CBK-YER22.5 S
91-RE8BBK-YER22.5 S
49-PA6BUR20.50 S
31S-BB16BK-RDR20.50 S
31S-FA11BK-YER20.50 S
50-BB13GY-VTR20.50 S
10-TA36GY-OGR20.50 S
15-RE17GN-YER20.50 S
30-RE8RDR20.50 S
50-RE8GN-BUR20.50 S
49-RE31BU-YER20.75 S
15S-FA17GN-OGR20.50 S
10-RJ30GYR20.50 S
91S-RH9BK-BUR20.50 S
15S-LG23GN-WHR20.75 S
7-FA88YE-VTR20.50 S
5-EC7HBU-RDR20.50 S
5-EC7JBU-RDR20.50 S
91S-FC14BK-RDR20.50 S
8-FA88WH-VTR20.50 S
9-FA88BN-WHR20.50 S
4-EC7HGY-RDR20.50 S
4-EC7JGY-RDR20.50 S
303-14A-
32
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-32
.
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Page 118 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual SECTION 303-14B Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14B-2
Eng

SECTION 303-14B Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14B-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14B-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14B-14
Accelerator Pedal Position (APP) Sensor ........................................................................\
..
303-14B-14
Brake Pedal Position (BPP) Switch ........................................................................\
............
303-14B-14
Catalytic Converter Differential Pressure Sensor ...............................................................
303-14B-14
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-155
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Engine Coolant Temperature (ECT) Sensor .......................................................................
303-14B-16
Engine Oil Pressure (EOP) Switch ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Fuel Rail Pressure (FRP) Sensor ........................................................................\
...............
303-14B-17
Fuel Rail Temperature Sensor ........................................................................\
....................
303-14B-17
Intake Air Temperature (IAT) Sensor........................................................................\
..........
303-14B-17
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14B-17
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-20
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-21
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-22
Powertrain Control Module (PCM) Relay ........................................................................\
...
303-14B-22
Throttle Position (TP) Sensor ........................................................................\
.....................
303-14B-22
Turbocharger Boost Pressure Sensor ........................................................................\
........
303-14B-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B- 1
.
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Page 119 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual .
TO DW10 PCM
14K73314K733
14A280
WE-35.0
FOR DIESEL
F
4.0
WA
BK
31-PA1
C281
4
0.50
WA
BU
49-PA6_1
A4
PWM
A2
GND
PWR A1
INCLUDING
COOLING FAN MOTORM
EC01.
25.0
FWK
RD
30-DA25
PM
(+) (-)
.
B+11B-
GROUN

.
TO DW10 PCM
14K73314K733
14A280
WE-35.0
FOR DIESEL
F
4.0
WA
BK
31-PA1
C281
4
0.50
WA
BU
49-PA6_1
A4
PWM
A2
GND
PWR A1
INCLUDING
COOLING FAN MOTORM
EC01.
25.0
FWK
RD
30-DA25
PM
(+) (-)
.
B+11B-
GROUND
ENGINE
G8
G1
BATTERY
GROUND
25.0
FLR9
BK
31-BA11A25.0
FLR9
BK
31-BA11
BB03
.
+40AF1
GROUND LEFT FRONTG37
C90_34
C281
1
C281
2
0.50
WA
BU
49-PA6A
B2
C418
R14
.
EC05
15-PA41 GN-BK WA 1.030-PA1 RD WA 6.0
4.0
WA
GN-YE
15S-PA6A0.50
WA
BK
31-PA41
S1201.0
WA
GN-RD
15-RH10A
R6
.
E612
91S-RH9 BK-BU WA 0.50
+
F9 20A
30-RH10 RD WA 1.030-RH9 RD
C90_21
GROUND
LEFT FRONT G37
2.5
WA
BK
31-DA3
S121
.Cooling Fan Motor
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORTEJB
GROUNDGGROUNDGGGROUNDFENDER
.Cooling Fan Relay
.Power tra
GROUNDGGROUNDGGGROUNDFENDER
303-14B-2 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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Page 120 of 655

FORD KUGA 2011 1.G Wiring Diagram Workshop Manual FJB(PARTIAL)
WA 1.0
ain Control Module (PCM) Relay
303-14B-3 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
BACK TO CHAPTER INDEXTO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

FJB(PARTIAL)
WA 1.0
ain Control Module (PCM) Relay
303-14B-3 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
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