FORD KUGA 2011 1.G Wiring Diagram Repair Manual

Fuel Metering Valve (G1239833)
12
6M5T-14A464-DBA
HARNESS 12A690 TO VCV (VACUUM CONTROL VALVE) C858 G1.0
WKGN-BU15S-RL50G1.0WKBK-BU91S-RL50
Fuel Pressure Regulator (G1239834)
12
6M5T-14A464-JBA
HARNESS 12A690 FUEL PRESSURE REGULATOR C859 G1.0
WKGN-BU15S-RL42G1.0WKBK-BU91S-RL42
Fuel Injector 4 (G1235899)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 4 C774 S1.5
WKBK-OG91S-RL13S1.5WKGN-RD15-RL13
303-04C-
3
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C-3
.
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SECTION 303-04D Fuel Charging and Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04D-2
Fuel Injector 1 — B ........................................................................\
.....................................
303-04D-2
Fuel Injector 2 — B ........................................................................\
.....................................
303-04D-2
Fuel Injector 3 — B ........................................................................\
.....................................
303-04D-3
Fuel Injector 4 — B ........................................................................\
.....................................
303-04D-3
Fuel Metering Valve ........................................................................\
....................................
303-04D-3
Throttle Body — C........................................................................\
......................................
303-04D-3
Fuel Heater — A ........................................................................\
.........................................
303-04D-1
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04D-1
.
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Fuel Injector 1—B (G1336739)
Fuel Injector 2—B (G1336740)
Fuel Injector 3—B (G1336741)
201
1.0 Kuga
303-04D- 2
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04D-2
.
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Fuel Injector 4—B (G1336742)
Fuel Metering Valve (G1336745)
12
6M5T-14A464-BBA
HARNESS 12A690 TO INLET METERING VALVE C1E518 G1.0WK
GN-WH
CBB12EC G1.0WK
GN-VT
CE153A
Throttle Body—C (G1336746)
4
3
2
1
5
AV6N-14A464-GA
HARNESS 12A690
TO THROTTLE BODY C1E137-C G0.50WK
YE-VT
CE412C
G0.50WK
BU-WH
LE428B G
0.50WKGY
VE820B G0.50WK
YE-VT
RE427BC G0.50WK
BU-GN
CE426C
Fuel Heater—A (G1336748)
12
6M5T-14A464-CBA
HARNESS 12A690 TO FILTER HEATED ELEMENT C1E232-A 1.5WK
VT-OG
CBB14A
1.5WK
BK-GN
GD129C
303-04D- 3
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04D-3
.
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SECTION 303-04E Fuel Charging and Controls -
Turbocharger
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04E-2
Turbocharger Variable Vane Position Sensor .....................................................................
303-04E-1
Fuel Charging and Controls - Turbocharger
—
2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
303-04E- 1
.
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Turbocharger Variable Vane Position Sensor (G1230331)
2
3
1
3M5T-14A464-RCA
2 3
1
HARNESS 12A690 TO TURBO POSITION SENSOR(GY) C984 0.50
WKYE-BK7-RL220.50WKBN-YE9-RL22
0.50WKWH-BK8-RL22
201

1.0 Kuga
303-04E-2
Fuel Charging and Controls - Turbocharger
—
2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
303-04E-2
.
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SECTION 303-04F Fuel Charging and Controls -
Turbocharger
— 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS)
- DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04F-2
Turbocharger Variable Vane Actuator ........................................................................\
.........
303-04F-2
Turbocharger Variable Vane Position Sensor .....................................................................
303-04F-1
Fuel Charging and Controls - Turbocharger
—
2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04F- 1
.
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Turbocharger Variable Vane Actuator (G1336752)
12
6M5T-14A464-KBA
HARNESS 12A690 TO VGT ACTUATOR C1E432 G0.50WK
WH-OG
VE814A
G0.50WK
BU-OG
RE814A
Turbocharger Variable Vane Position Sensor (G1336753)
123
6M5T-14A464-ACA
HARNESS 12A690 TO VGT TURBO POSITION SENSOR C1E825 G0.50WK
VT-BN
VE825A
G
0.50WKYE
LE437A
G
0.50WKGY
RE437A
201

1.0 Kuga
303-04F-2
Fuel Charging and Controls - Turbocharger
—
2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04F-2
.
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SECTION 303-06A Starting System— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-06A-2
Starting System — LHD 4WD ........................................................................\
....................
303-06A-4
Starting System — RHD 4WD ........................................................................\
....................
ELECTRICAL CONNECTORS 303-06A-6
Starter Motor ........................................................................\
...............................................
303-06A-6
Starter Motor ........................................................................\
...............................................
303-06A-6
Starter Relay ........................................................................\
...............................................
303-06A-1
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06A-
1
.
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.TO INSTRUMENT CLUSTER
.TO LIGHT SWITCH
.TO LIGHT SWITCH (PARK LIGHTS)
.TO ABS/ESP MODULE
.TO INSTRUMENT CLUSTER
.TO FN & MPS6 GEAR SHIFT MODULE
.TO AW55 GEAR SHIFT MODULE
.TO PJB (BATT. SAVER)
FJB
GND ESCL (LOCK)GNDESCL(LOCK)
14401
14K733
LOCK (ESCL)
GND ESCL
PWR ESCL
PARTIAL PJB
PARTIAL
K-LINE
STEERING ELECTRICAL
COLUMN
TO ICL & RADIO
15
14K733
14401 14014
6.0
WA
RD
30-DA1
22
C96
21C1001
WA
OG-WH
29-AB11A
31-AB11A BK WA 1
+
F3 60A
PM
(+) (-)
.
B+
25.0
FWK
RD
30-DA25+
F11 20A
0.50
WA
WH-BK
8-AB33A
0.75
WA
BK-RD
91-AB33A
G77B
LEFT
25C998-AB22A WH-GN WA0
S12C118
25
1
2
E903
.
091S-AB6B BK-RD WA
8-AB33A WH-BK WA0
+10A
F102
10C986C98
C8242
1
2
CB15
.0.35
WA
BK-YE
91-PG6S15
0.75
WA
BK-WH
91-DA6
8-AA57 WH WA0
29-AA57 OG-YE WA0
3C231
C2311
C2314
1.0
WA
RD-BK
30S-AB33
+
F126 20A
G1
BATTERY
GROUND
B-25.0
FLR9
BK
31-BA11
GROUND
LEFT FRONT
G12A
G72A0WA
BK
31-AA57
1
C863
2
C863
29C80991S-PG6 BK-YE WA 0.35
91S-PG6 BK-YE WA 0.35C8241
91S-AB7A BK-WH WA0
C118
2130S-AB33 RD-BK WA 1
C231231S-AB33 BK-RD WA 1.027
C118
31S-AB33 BK-RD WA 1
C457 4
35C4572
S529S-DA2 OG-BU WA 0.35C3209
0.35
WA
OG-BU
29S-BB14
0.35
WA
BK-BU
91-BB14
0.35
WA
BK-BU
91S-BB140.35
WA
BK-BU
91S-BB14A
C112
6591S-BB14 BK-BU WA00WA
BK-BU
91S-BB14A
R4
.
DC21
BB03
.
GROUND ELECTRONIC LEFT FRONT
G31A
91-DA3 BK-OG WA 1.0
S11891-BB18 BK-GN WA 0.50
S162
15-DA6 GN-WH WA 1.527
C96
1.5
WA
GN-OG
15-DA5
30S-LE29A RD-GN WA 1.012C320
1.0
WA
RD-GN
30S-LE29
110.50
WA
GN-BK
15S-BB1815S-BB
15-AB1
0.35
WA
YE-RD
75-DA2C10221+F108 7.5A
C102
C112 16
75-DA2
+F13 20A1.5
WA
RD
30-BB17
C1-5
C1-1C1-3
C1-2
DC25 R13
.
50-BB12 GY WA 1.5C90_11
0.50
WA
BK-RD
31S-BB16C90_4
16
C113
50-BB1
0WA
BK-WH
91-AB11
0WA
BK-WH
91-AB11A
29-AB1C1022515
C11229-AB11B OG-WH WA 1.5
0.75
WA
BK-BU
91-DA2G7
DRIVER SIDE
ELECTRONIC GROUND
C112
7
0.35
91-AB6 BK-RD WA
+
F106 20A
C3837
31S-TA32A BK-WH WA 0.35
0.35
WA
BK-RD
31S-AB68
C112
C80925
0.35
WA
BK-RD
31S-AB6
14C118
7C100+10A
F138
0WA
GN-OG
15-AB330.35
WA
GN-OG
15-AB33
1.5
WA
RD
30-BB19D
GND 4
6
HZWSTART123START2558D
STOP
START-STOP
HZW
STOPDC06 .
24
C111
C111 38
0.50
WA
GY-VT
50-BB13C90_31
C90_160.50
WA
GY
50-RE8
0.35
WA
BK-RD
31S-AB6A
S2090.35
WA
BK-BU
91S-AB191S-AB6C BK-RD WA0
C388731S-AB6A BK-RD WA 0.35
WK
BK-RD
31S-BB16
50-BB12 GY WK
50-RE8 GN-BU R2
50-BB13 GY-VT R2
0.35
WA
BK-WH
31S-TA32B
1
0.35
WA
OG-WH
29-BB11C10227
Battery
WHEELARCH
.Clutch Pedal Position (CPP) Switch
CB15.Brake Pedal Position (BPP) Switch
GROUNDGROUNDGROUNDSUPPORT
GROUNDGROUNDGROUNDROCKER PANEL
ROOF GROUND
.Ignition Relay
EJB
ELECTRONICEELECTRONICEEELECTRONICFENDER
.Starter Relay
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
.
Ignition Switch and Hazard Flasher Switch Unit
303-06A-2 Starting System—LHD 4WD
2011.0 Kuga (G1313065)
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