Power FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
TO MODEL INDEX
BACK TO FOREWORD & FRONT PAGE
PAGE 1 OF 2

Electronic Engine Controls - 2.0LDuratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-14B
Electronic Engine Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V 303-14C
Automatic Transmission/Transaxle Automatic Transmission/Transaxle - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD 307-01A
Automatic Transmission/Transaxle - Vehicles With: 6-Speed Automatic
Transaxle - 6DCT450, LHD
4WD/RHD 4WD 307-01B
Automatic Transmission/Transaxle External Controls 307-05
Manual Transmission/Transaxle, Clutch and
Transfer Case Four-Wheel Drive Systems 308-07
Exhaust System Exhaust System - 2.0L Duratorq-TDCi (DW) Diesel 309-00
Fuel System - General Information Fuel Tank and Lines 310-01
Speed Control 310-03
GROUP 4 Electrical
Climate Control System
Climate Control 412-01
Auxiliary Climate Control 412-02
Instrumentation and Warning Systems Instrument Cluster 413-01
Horn 413-06
Warning Devices 413-09
Parking Aid 413-13
Battery and Charging System Battery, Mounting and Cables 414-01 Generator and Regulator
414-02
Information and Entertainment Systems Information and Entertainment System 415-01
Lighting Exterior Lighting 417-01
Interior Lighting 417-02
Daytime Running Lamps (DRL) 417-04
Electrical Distribution Module Communications Network 418-00
Electronic Feature Group Anti-Theft - Active 419-01
Multifunction Electronic Modules 419-10
GROUP 5 Body and Paint
Body and Paint
Rear View Mirrors 501-09
Seating 501-10
Glass, Frames and Mechanisms 501-11
Instrument Panel and Console 501-12
Handles, Locks, Latches and Entry Systems 501-14
Wipers and Washers 501-16
Safety Belt System 501-20A
Supplemental Restraint System 501-20B
GROUP 7 General Wiring
Information
Wiring Information
General Information 700-00
Fuse and Relay Information 700-01
Power Distribution 700-02
Grounding Strategy 700-03
Electrical Connectors 700-04
Index
2011.0 Kuga
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
PAGE 2 OF 2

About This Manual
How to Use This Manual
This manual is structured into Systems, Groups
and Sections. A System covers a specific portion
of the vehicle. The manual is divided into six
Systems: General Information, Chassis,
Powertrain, Electrical, Body and Paint and General
Wiring Information. Each System contains a
number of Groups that contain a number ofSections relating to specific vehicle systems. Each
Section contains a wiring diagram containing all of
the information relating to the specific vehicle
system. Some Sections contain a number of wiring
diagrams that cover a number of different vehicle
variants. Connector location information and
connector face views are provided through links
within the wiring diagram for each vehicle system.
Example:
Chassis > Brake System > Anti-Lock
Control (System > Group > Section)
Wiring Diagram Format
123456
E121455
Description
Item
Circuit code
1
Wire color code
2
Wire insulation specification (temperature)
3Description
Item
Wire diameter (mm²)
4
Connector code
5
Component name
6
2011.0 Kuga 100-00-2
100-00- 2
General Information
100-00- 2
DESCRIPTION AND OPERATION
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Description
Position
Electrical potential
1
System
2
Sub-system
3
Function
4 and 5
Some circuit codes also have a suffix. Suffices are used when parts of a circuit are separated with a connector.
Position 1: Potential
Description
Code
GND (ground)
G
Standard voltage
S
Higher than standard voltage
H
Changing or switched
C
Variable signal
V
Lower than standard voltage
L
Return or reference
R
Drain wire
D
Any of the above with a temporary function
Z
Position 2: System
Description
Code
Power convenience
A
Circuit protection
B
Chassis
C
Electrical distribution
D
Diagnostic bus
E
Climate control
F
Information and entertainment
G
Heating
H
Supplemental restraints
J
Windshield wipers and washers
K
Lighting
L
2011.0 Kuga 100-00-3
100-00- 3
General Information
100-00- 3
DESCRIPTION AND OPERATION
Circuit Code
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Description
Code
Multimedia (information and entertainment)
M
Special vehicle
N
Engine and transmission
P
Engine and transmission (engine)
R
Engine and transmission (transmission)
T
Temporary numbering
X
Position 3: Sub-system
Description
Sub-system Code
System Code
Locks
A
A
Power mirrors
D
A
Power roof, doors, side steps
G
A
Power seats
H
A
Power windows
J
A
Power steering column
L
A
Power roof, doors, side steps
M
A
Charging, starting, cigar lighter, power outlet socket
A
B
Charging, starting, cigar lighter, power outlet socket
B
B
Adaptive damping
C
C
Suspension
D
C
Power steering
E
C
Anti-lock brakes, traction control, stability assist
F
C
Brakes
G
C
Splices distribution
A
D
Busbars
B
D
BJB (battery junction box)
C
D
CJB (central junction box)
D
D
GND points
E
D
Junction box
F
D
AJB (auxiliary junction box)
G
D
AJB
H
D
AJB
J
D
GEM (generic electronic module)
K
D
2011.0 Kuga 100-00-4
100-00- 4
General Information
100-00- 4
DESCRIPTION AND OPERATION
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Description
Sub-system Code
System Code
Fog lamps
D
L
Headlamps
E
L
Exterior lighting
F
L
Turn signal and hazard lamps
G
L
Instrument cluster and panel illumination
H
L
Instrument panel illumination
K
L
Communication, cellular phone, voice control
C
M
Information and entertainment
D
M
Ambulance
A
N
Police
B
N
Ta x i
C
N
Trailer tow
D
N
Engine cooling
A
P
Speed control
G
P
Connectors
A
R
Destination notes
B
R
Powertrain controller, diode, driver, monitor, pump
D
R
PCM (powertrain control module)
E
R
Motors
G
R
Relays
H
R
Sensors
J
R
Solenoids
L
R
Splices or busbars
N
R
Switches
P
R
Engine ignition
R
R
Powertrain controller, diode, driver, monitor, pump
S
R
Transmission/transaxle, differential, axle
A
T
Automatic transmission
C
T
Transmission/transaxle, differential, axle
D
T
Temporary functions for any sub-system
L
X
2011.0 Kuga 100-00-6
100-00- 6
General Information
100-00- 6
DESCRIPTION AND OPERATION
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

GROUP
Chassis
2
SECTION TITLEPAGE
Brake System Parking Brake and Actuation...............................................................\
..........................206-05
Hydraulic Brake Actuation...............................................................\
...............................206-06
Power Brake Actuation...............................................................\
...................................206-07
Anti-Lock Control.................................................................\
..........................................206- 09A
Anti-Lock Control - Stability Assist..................................................................\
...............206-09B
Anti-Lock Brake System (ABS) and Stability Control....................................................206-09C
Steering System Power Steering................................................................\
...............................................211 -02
Steering Column Switches................................................................\
.............................211-05
2011.0 Kuga
BACK TO MAIN INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 206-07 Power Brake Actuation
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
206-07-2
Brake Vacuum Pump ........................................................................\
..................................
206-07-2
Brake Vacuum Switch ........................................................................\
.................................
206-07-1
Power Brake Actuation
206-07- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Brake Vacuum Pump (G1240674)
2197BG-14A624-VBB
C852
TO VACUUM PUMP
HARNESS 14K733
31-GC11BKWA2.5
15-GC11GN-YEWA2.5
Brake Vacuum Switch (G1240675)
21
6M5T-14A464-GFA
C862
TO VACUUM SWITCH
HARNESS 14K733
31S-GC13BK-BUWA0.50
31-GC13BKWA0.50
201

1.0 Kuga
206-07- 2
Power Brake Actuation
206-07-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 211-02 Power Steering
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
211-02-2
Power Steering — LHD 4WD/LHD FWD ........................................................................\
....
211-02-4
Power Steering — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 211-02-6
Power Steering Control (PSC) Module........................................................................\
.......
211-02-6
Power Steering Control (PSC) Module........................................................................\
.......
211-02-6
Power Steering Control (PSC) Module........................................................................\
.......
211-02-6
Steering Angle Sensor ........................................................................\
................................
211-02-7
Steering Angle Sensor ........................................................................\
................................
211-02-1
Power Steering
211-02- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS