brake sensor INFINITI FX35 2004 Service Manual

ACS-1
AUTO CRUISE CONTROL SYSTEM
K ELECTRICAL
CONTENTS
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SECTION ACS
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ACS
Revision: 2004 November 2004 FX35/FX45
AUTO CRUISE CONTROL SYSTEM
ASCD
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ..... 3
Description ............................................................... 3
ICC
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for ICC System Service ........................ 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Special Service Tool ................................................. 5
DESCRIPTION ............................................................ 6
Outline ...................................................................... 6
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 6
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ................................................. 6
BRAKE ASSIST (WITH PREVIEW FUNCTION) ..... 6
System Diagram ....................................................... 6
Components Description .......................................... 7
CAN Communication ................................................ 7
CAN COMMUNICATION UNIT ............................. 7
Switch Operation ...................................................... 7
ICC System Display ................................................. 8
ACTION TEST ............................................................ 9
ICC System Running Test ........................................ 9
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 9
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................... 10
LASER BEAM AIMING ADJUSTMENT ................... 12
Outline .................................................................... 12
Preparation ............................................................. 12
Outline of Adjustment Procedure ........................... 12
Setting the ICC Target Board ................................. 12
ADJUSTING HEIGHT OF THE TARGET ............ 12
ADJUSTING THE RIGHT-LEFT POSITION OF THE TARGET ...................................................... 13
SETTING THE TARGET ..................................... 13
Aiming Adjustment .................................................. 14
CHECK AFTER THE ADJUSTMENT .................. 17
ELECTRICAL UNITS LOCATION ............................ 18
Component Parts and Harness Connector Location ... 18
WIRING DIAGRAM ................................................... 19
Schematic ............................................................... 19
Wiring Diagram — ICC — ...................................... 20
TERMINALS AND REFERENCE VALUE ................. 27
Terminals and Reference Value for ICC Unit .......... 27
Terminals and Reference Value for ICC Sensor ..... 28
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 29
Work Flow ............................................................... 29
CONSULT-II Function ............................................. 30
DESCRIPTION .................................................... 30
CONSULT-II INSPECTION PROCEDURE .......... 30
WORK SUPPORT ............................................... 31
SELF-DIAGNOSTIC RESULTS ........................... 31
DATA MONITOR ................................................. 32
ACTIVE TEST ..................................................... 33
Self-Diagnostic Function ......................................... 35
WITH CONSULT-II .............................................. 35
WITHOUT CONSULT-II ....................................... 36
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY
WILL NOT RUN. .................................................. 37
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 40
Diagnostic Trouble Code (DTC) Chart ................... 40
DTC 11 CONTROL UNIT ....................................... 41
DTC 20 CAN COMM CIRCUIT ............................... 41
DTC 31 POWER SUPPLY CIR, DTC 34 POWER
SUPPLY CIR 2 ....................................................... 42
DTC 41 VHCL SPEED SE CIRC ............................ 42
DTC 43 ABS/TCS/VDC CIRC ................................ 43
DTC 45 BRAKE SW/STOP L SW ........................... 43
DTC 46 OPERATION SW CIRC ............................. 45
DTC 61 PRESS SEN CIRCUIT .............................. 46
DTC 62 BOOSTER SOL/V CIRCUIT ..................... 47

ACS-2Revision: 2004 November 2004 FX35/FX45DTC 63 RELEASE SW CIRCUIT ........................... 48
DTC 65 PRESSURE CONTROL ............................ 49
DTC 74 LASER BEAM OFF CNTR ........................ 49
DTC 90 STOP LAMP RLY FIX ............................... 50
DTC 92 ECM CIRCUIT ........................................... 54
DTC 96 NP RANGE ............................................... 55
DTC 97 AT CIRCUIT .............................................. 56
DTC 98 GEAR POSITION ...................................... 56
DTC 102 RADAR STAIN ........................................ 57
DTC 103 LASER SENSOR FAIL ............................ 58
DTC 104 LASER AIMING INCMP .......................... 58
DTC 107 LASER COMM FAIL ................................ 58
DTC 109 LASER HIGH TEMP ............................... 58
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 59
Symptom Chart ....................................................... 59
Symptom 1: ON/OFF Switch Does Not Switch ON*
1
. ON/OFF Switch Does Not Switch OFF*
2 . ............ 60
Symptom 2: The ICC System Cannot Be Set (ON/
OFF Switch Turns On/Off). ..................................... 60
Symptom 3: The ICC System Cannot Be Operated by the CANCEL Switch, ACCEL/RES Switch, or
DISTANCE Switch. ................................................. 61
Symptom 4: The ICC System Is Not Cancelled
When the Gear Is in Other Than ‘D’. ....................... 62
Symptom 5: Chime Does Not Sound. ..................... 62
Symptom 6: Driving Force Is Hunting. .................... 63
Symptom 7: The ICC System Frequently Cannot
Detect the Vehicle Ahead/The Detection Zone Is
Short. ...................................................................... 63
Symptom 8: The System Does Not Detect the Vehi-
cle Ahead at All. ...................................................... 63
ELECTRICAL COMPONENT INSPECTION ............. 65
ICC Steering Switch ................................................ 65
ICC Brake Switch and Stop Lamp Switch ............... 65
Booster Solenoid ..................................................... 65
Release Switch ....................................................... 66
REMOVAL AND INSTALLATION .............................. 67
ICC Unit .................................................................. 67
ICC Sensor ............................................................. 67
ICC Steering Switch ................................................ 67

ACS-6
[ICC]
DESCRIPTION
Revision: 2004 November 2004 FX35/FX45
DESCRIPTIONPFP:00000
OutlineAKS006YB
The Intelligent Cruise Control (ICC) system automatically maintains a selected distance from the vehicle
ahead according to that vehicle's speed, or at the set speed, if the road ahead is clear.
The ICC function has two cruise control modes and brake assist (with preview function).
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Vehicle-to-vehicle distance control mode, the same speed as other vehicles can be maintained without the
constant need to adjust the operating speed as with a normal cruise control system.
The system is intended to enhance the operation of the vehicle when following another vehicle in the same
lane and direction.
If the distance sensor detects a slower moving vehicle ahead, the system will reduce speed so that the vehicle
ahead can be followed at the selected distance.
The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if
necessary.
The detection range of the sensor is approximately 390 ft (120 m) ahead.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Conventional (fixed speed) cruise control mode is cruising at preset speeds.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
BRAKE ASSIST (WITH PREVIEW FUNCTION)
When the force applied to brake pedal exceeds a certain level, the Brake Assist is activated and generates a
greater braking force than that of a conventional brake booster even with light pedal force.
When the Preview Function identifies the need to apply the sudden brake by sensing the vehicle ahead in the
same lane and the distance and relative speed from it, it applies the brake pre-pressure before driver depress
the brake pedal and improves brake response by reducing its free play.
Refer to Owner's Manual for BRAKE ASSIST (WITH PREVIEW FUNCTION) operating instructions.
System DiagramAKS006YC
SKIA5972E

DESCRIPTION
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Components DescriptionAKS006YD
CAN CommunicationAKS00815
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-6, "CAN Communication Unit" .
Switch OperationAKS006YF
The system is operated by a master ON/OFF switch and four control switches, all mounted on the steering
wheel.
ComponentVe h i -
cle-to-
vehi-
cle dis-
tance
con-
trol
modeCon-
ven-
tional
(fixed
speed)
cruise
con-
trol
modeBrake
assist
(with
pre-
view
brake)Description
ICC unit×××Operates throttle control actuator and brake booster based on that sensor
signals and CAN communication data, then controls vehicle distance.
ICC sensor××Irradiate laser beam, and receives reflected laser beam to measure dis-
tance from preceding vehicle.
ECM××Transmits throttle position signal and ICC steering switch signal to ICC unit.
ABS actuator and electric
unit (control unit)×××Transmits wheel speed signal to ICC unit.
Brake pressure sensor××Detects fluid pressure in master cylinder.
Brake booster××Adjusts brake fluid pressure, based on command from ICC unit.
BCM×Transmit front wiper request signal to ICC unit.
TCM××Transmits gear position signal and output shaft revolution signal to ICC
unit.
SKIA5973E

ACS-12
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: 2004 November 2004 FX35/FX45
LASER BEAM AIMING ADJUSTMENTPFP:00026
OutlineAKS006YI
Adjust the laser beam aiming every time the ICC sensor is removed or installed.
CAUTION:

Place the vehicle on the level ground when the laser beam aiming adjustment is operated.

Follow the CONSULT-II when adjusting the Laser beam aiming (Laser beam aiming adjustment
cannot be operated without CONSULT-II).
PreparationAKS006YJ

Keep all tires inflated to correct pressures. Adjust the tire pressure to the specified pressure value.

See that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.

Shift the gear into “P” position and release the parking brake.

Clean the sensor with a soft cloth.
Outline of Adjustment ProcedureAKS006YK
1. Set up the ICC target board [KV99110100 (J-45718)].
2. Adjust the sensor following the procedure on CONSULT-II (Turn manually the screw for up-down position
adjustment. ICC sensor automatically adjust the right-left position.).
Setting the ICC Target BoardAKS006YL
Accurate ICC target board setting is required for the laser beam aiming adjustment.
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale as shown in the right figure.
SKIA6179E
SKIA5974E

TERMINALS AND REFERENCE VALUE
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TERMINALS AND REFERENCE VALUEPFP:00000
Terminals and Reference Value for ICC UnitAKS006YQ
terminals
(wire color)
itemcondition
voltage (V)
+-ignition
switchoperation
1 (R/W)
2 (R/W)
GroundBattery power supply OFF —Power supply voltage
(Approx. 12)
5 (R) CAN L ON — —
6 (GY/L)Release switch power sup-
plyON — Approx. 10
7 (GY/R) NEUT-SW — — —
8 (Y/G)24
(Y/R)Brake pressure sensor
power supplyON — Approx. 5
10 (B/R)
GroundBrake booster solenoid
(+) sideON —
12 (L/W)Brake booster solenoid
(–) sideON —
14 (L) CAN H ON — —
15
(LG/R)Brake release switch
(normal closed)ONDepress the brake pedal. Approx. 0
Release the brake pedal. Approx. 10
17 (BR)24
(Y/R)Brake pressure sensor sig-
nalONRelease the brake pedal. Approx. 0.5
Depress the brake pedal.Approx. 0.5 - 5
(Note) Voltage becomes higher
depending on effectiveness of
depressing brakes.
19 (B)
20 (B)
46 (B)
GroundGround ON — Approx. 0
22 (G/Y)Brake release switch
(normally open)ONDepress the brake pedal. Approx. 10
Release the brake pedal. Approx. 0
29 (SB)ICC brake switch
(normal closed)ONSelector
lever: Not in
“N” or “P”
positionDepress the brake
pedal.Approx. 0
Release the brake
pedal.Power supply voltage
(Approx. 12)
30 (Y) DDL-TX — — —
SKIA1243E
SKIA1243E

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[ICC]
TERMINALS AND REFERENCE VALUE
Revision: 2004 November 2004 FX35/FX45
Terminals and Reference Value for ICC SensorAKS006YR
33 (G/R)
42 (G/R)
GroundIgnition switch ON or
STARTON — Battery voltage (Approx.12)
38 (P/G)Stop lamp switch
(normally open) ONDepress the brake pedal. Battery voltage (Approx.12)
Release the brake pedal. Approx. 0
39
(G/OR)DDL-RX — — —
40
(PU/W)parking brake signal ONParking brake is ONPower supply voltage
(Approx. 12)
Parking brake is OFF Approx. 0
47 (W/R)Stop lamp drive output sig-
nalONBrake operating with ICC system Battery voltage (Approx.12)
Brake not operating with ICC sys-
temApprox. 0 terminals
(wire color)
itemcondition
voltage (V)
+-ignition
switchoperation
terminals
(wire color)
itemcondition
voltage (V)
+–ignition
switchoperation
1 (Y)
GroundICC sensor power ON — Battery voltage (Approx.12)
3 (L) CAN H ON — —
6 (R) CAN L ON — —
4 (B) Ground ON — Approx. 0

TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
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6. Touch any of “WORK SUPPORT”, “SELF-DIAG RESULTS”,
“DATA MONITOR”, “CAN DIAG SUPPORT MNTR”, “ACTIVE
TEST” and “ECU PART NUMBER” on selection screen.
WORK SUPPORT
Work Item
Cause of Auto-Cancel
1. Touch “WORK SUPPORT” on the selection screen, refer to
ACS-30, "
CONSULT-II INSPECTION PROCEDURE" .
2. Touch “CAUSE OF AUTO-CANCEL” on the selection screen.
3. Cause of automatic cancellation screen will be shown.
CAUTION:
Last five cancel (system cancel) causes are displayed.
Display Item List
Laser Beam Adjust
For details, refer to ACS-12, "LASER BEAM AIMING ADJUSTMENT" .
SELF-DIAGNOSTIC RESULTS
For details, refer to ACS-40, "Diagnostic Trouble Code (DTC) Chart" .
PKIA8867E
Operation Function
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system.
LASER BEAM ADJUST Outputs laser beam, calculates dislocation of the beam, and indicates adjustment direction.
SKIA6191E
Cause of cancellation Description
OPERATING WIPER Windshield wipers were operated at HI or LO speed operation.
OPERATING ABS ABS function was operated.
OPERATING TCS TCS function was operated.
OPERATING VDC VDC function was operated.
OPE SW VOLT CIRC Outside the standard control switch input voltage was detected.
LASER SUN BEAM Intense light such as sunlight entered ICC sensor light sensing part.
LASER TEMP Temperature around ICC sensor became low.
OP SW DOUBLE TOUCH ICC steering switches were pressed at the same time.
VDC/TCS OFF SW VDC OFF switch was pressed.
WHEEL SPD UNMATCH Wheel speed became different from AT vehicle speed.
TIRE SLIP Wheel slipped.
PKB SW ON Parking brake is applied.
IGN LOW VOLT Power supply voltage became low.
NO RECORD —

ACS-32
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: 2004 November 2004 FX35/FX45
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on the selection screenACS-30,
"CONSULT-II INSPECTION PROCEDURE" .
2. Touch any of “ECU INPUT SIGNALS”, “MAIN SIGNALS”, and
“SELECTION FROM MENU” on selection screen.
3. Touch “SETTING”.
4. Display the data monitor.
5. If necessary, touch “COPY” in turn, and print data.
Monitored Item
×: Applicable
PKIA8868E
Monitored Item [unit]MAIN SIG-
NALSECU
INPUT
SIGNALSSELEC-
TION
FROM
MENUDescription
VHCL SPEED SE
[km/h] or [mph]×××Indicates vehicle speed calculated from wheel speed sen-
sor signal.
SET VHCL SPD
[km/h] or [mph]××Indicates set vehicle speed memorized in ICC unit.
THRTL OPENING
[%]×××Indicates throttle angle calculated from signal voltage of
throttle position sensor.
ENGINE RPM
[rpm]××Indicates engine speed read by ICC unit via CAN commu-
nication (ECM transmits engine speed via CAN communi-
cation).
DISTANCE ADJ
[SHOR/MID/LONG]×××Indicates set distance memorized in ICC unit.
WIPER SW
[OFF/LOW/HIGH]××Indicates wiper [OFF/LOW/HIGH] status.
MAIN SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from control switch
signal.
SET/COAST SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from control switch
signal.
CANCEL SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from control switch
signal.
RESUME/ACC SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from control switch
signal.
CRUISE OPE
[ON/OFF]××Indicates whether controlling or not (ON means “control-
ling”).
BRAKE SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from ICC brake
switch signal.
STOP LAMP SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from stop lamp
switch signal.
RELEASE SW NO
[ON/OFF]
××Indicates [ON/OFF] status as judged from release switch
signal.
ON when brake is depressed.
OFF when brake is not depressed.
RELEASE SW NC
[ON/OFF]
××Indicates [ON/OFF] status as judged from release switch
signal.
OFF when brake is depressed.
ON when brake is not depressed.

TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
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ACTIVE TEST
Caution

Do not perform the active test while driving.

Active test cannot be started while ICC system warning indicator illuminates.
1. Touch “ACTIVE TEST” on selection screenACS-30, "
CONSULT-II INSPECTION PROCEDURE" .
2. Touch any of “ICC BUZZER 1”, “METER LAMP”, “STOP LAMP”
and “BOOSTER SOL/V 3” on selection screen.
3. Touch necessary item and “START”.
4. Active test screen will be shown.
IDLE SW
[ON/OFF]××Indicates [ON/OFF] status of idle switch read by ICC unit
via CAN communication (ECM transmits ON/OFF status
via CAN communication).
GEAR
[1, 2, 3, 4, 5]××Indicates AT gear position read by ICC unit via CAN com-
munication (TCM transmits gear position via CAN commu-
nication).
BUZZER O/P
[ON/OFF] ×Indicates [ON/OFF] status of ICC war output.
ICC WARNING×NOTE:
This item is displayed, but cannot monitoring.
VHCL SPD AT
[km/h] or [mph]
×Indicates vehicle speed calculated from AT vehicle speed
sensor by ICC unit via CAN communication (TCM trans-
mits AT vehicle speed sensor signal via CAN communica-
tion).
PRESS SENS
[bar]×××Indicates brake fluid pressure value calculated from signal
voltage of pressure sensor.
PRESS SENS 2×NOTE:
This item is displayed, but cannot monitoring.
D RANGE SW
[ON/OFF]××Indicates [ON/OFF] status of “D” position read by ICC unit
via CAN communication (TCM transmits ON/OFF condi-
tion of “D” position via CAN communication).
AT OD OFF
[ON/OFF]×Indicates [ON/OFF] status of OD cancel output under con-
trol.
NP RANGE SW
[ON/OFF]××Indicates PNP switch signal read by ICC unit via CAN
communication. TCM transmits PNP switch signal via CAN
communication.
DISTANCE×NOTE:
This item is displayed, but cannot monitoring.
RELATIVE SPD×NOTE:
This item is displayed, but cannot monitoring.
STP LMP DRIVE
[ON/OFF]××Indicates [ON/OFF] status of brake hold relay drive output. Monitored Item [unit]MAIN SIG-
NALSECU
INPUT
SIGNALSSELEC-
TION
FROM
MENUDescription
SKIA6195E