service INFINITI QX4 2005 Factory Workshop Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2005, Model line: QX4, Model: INFINITI QX4 2005Pages: 3419, PDF Size: 80.18 MB
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ATC-4Revision: October 20052005 QX56 INSTALLATION ..................................................183
Removal and Installation for High-pressure Flexible
Hose .....................................................................183
REMOVAL .........................................................183
INSTALLATION ..................................................183
Removal and Installation for High-pressure Pipe . 183
REMOVAL .........................................................183
INSTALLATION ..................................................183
Removal and Installation for Low-pressure Pipe ..184
REMOVAL .........................................................184
INSTALLATION ..................................................184
Removal and Installation for Underfloor Rear A/C
Pipes .....................................................................184
REMOVAL .........................................................184
INSTALLATION ..................................................184
Removal and Installation for Rear A/C Pipes .......184
REMOVAL .........................................................184
INSTALLATION ..................................................184
Removal and Installation for Refrigerant Pressure
Sensor ..................................................................185
REMOVAL .........................................................185
INSTALLATION ..................................................185
Removal and Installation for Condenser ...............185
REMOVAL .........................................................185
INSTALLATION ..................................................185
Removal and Installation for Front Evaporator .....186REMOVAL .......................................................... 186
INSTALLATION .................................................. 187
Removal and Installation for Rear Evaporator ...... 187
REMOVAL .......................................................... 188
INSTALLATION .................................................. 188
Removal and Installation for Front Expansion Valve . 188
REMOVAL .......................................................... 188
INSTALLATION .................................................. 188
Removal and Installation for Rear Expansion Valve . 188
REMOVAL .......................................................... 188
INSTALLATION .................................................. 189
Checking for Refrigerant Leaks ............................ 189
Checking System for Leaks Using the Fluorescent
Dye Leak Detector ................................................ 189
Dye Injection ......................................................... 189
Electronic Refrigerant Leak Detector .................... 190
PRECAUTIONS FOR HANDLING LEAK
DETECTOR ....................................................... 190
CHECKING PROCEDURE ................................ 191
SERVICE DATA AND SPECIFICATIONS (SDS) .... 193
Service Data and Specifications (SDS) ................ 193
COMPRESSOR ................................................. 193
LUBRICANT ....................................................... 193
REFRIGERANT ................................................. 193
ENGINE IDLING SPEED ................................... 193
BELT TENSION ................................................. 193
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PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EJS003WO
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WA RN ING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Working with HFC-134a (R-134a)EJS003WP
WA RN ING:
CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. If the refrigerants
are mixed compressor failure is likely to occur. Refer AT C - 5 , "
Contaminated Refrigerant" . To
determine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use Refrigerant
Recovery/Recycling Recharging equipment and Refrigerant Identifier.
Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. If lubricant other than that specified is used, compressor failure is likely to occur.
The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precautions must be observed:
–When removing refrigerant components from a vehicle, immediately cap (seal) the component to
minimize the entry of moisture from the atmosphere.
–When installing refrigerant components to a vehicle, do not remove the caps (unseal) until just
before connecting the components. Connect all refrigerant loop components as quickly as possi-
ble to minimize the entry of moisture into system.
–Only use the specified lubricant from a sealed container. Immediately reseal containers of lubri-
cant. Without proper sealing, lubricant will become moisture saturated and should not be used.
–Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Remove HFC-134a (R-134a) from the A/C system using certified service equipment meeting
requirements of SAE J2210 [HFC-134a (R-134a) recycling equipment], or J2209 [HFC-134a (R-134a)
recovery equipment]. If accidental system discharge occurs, ventilate work area before resuming
service. Additional health and safety information may be obtained from refrigerant and lubricant
manufacturers.
–Do not allow lubricant, NISSAN A/C System Lubricant Type S or equivalent, to come in contact
with styrofoam parts. Damage may result.
Contaminated RefrigerantEJS003WQ
If a refrigerant other than pure HFC-134a (R-134a) is identified in a vehicle, your options are:
Explain to the customer that environmental regulations prohibit the release of contaminated refrigerant
into the atmosphere.
Explain that recovery of the contaminated refrigerant could damage your service equipment and refriger-
ant supply.
Suggest the customer return the vehicle to the location of previous service where the contamination may
have occurred.
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ATC-6
PRECAUTIONS
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If you choose to perform the repair, recover the refrigerant using only dedicated equipment and contain-
ers. Do not recover contaminated refrigerant into your existing service equipment. If your facility
does not have dedicated recovery equipment, you may contact a local refrigerant product retailer for avail-
able service. This refrigerant must be disposed of in accordance with all federal and local regulations. In
addition, replacement of all refrigerant system components on the vehicle is recommended.
If the vehicle is within the warranty period, the air conditioner warranty is void. Please contact NISSAN
Customer Affairs for further assistance.
General Refrigerant PrecautionsEJS003WR
WAR NIN G:
Do not release refrigerant into the air. Use approved recovery/recycling equipment to capture the
refrigerant every time an air conditioning system is discharged.
Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or
air conditioning system.
Do not store or heat refrigerant containers above 52°C (125°F).
Do not heat a refrigerant container with an open flame; if container warming is required, place the
bottom of the container in a warm pail of water.
Do not intentionally drop, puncture, or incinerate refrigerant containers.
Keep refrigerant away from open flames: poisonous gas will be produced if refrigerant burns.
Refrigerant will displace oxygen, therefore be certain to work in well ventilated areas to prevent
suffocation.
Do not pressure test or leak test HFC-134a (R-134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a)
have been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause
injury or property damage. Additional health and safety information may be obtained from refriger-
ant manufacturers.
Precautions for Leak Detection DyeEJS003WS
The A/C system contains a fluorescent leak detection dye used for locating refrigerant leaks. An ultraviolet
(UV) lamp is required to illuminate the dye when inspecting for leaks.
Always wear fluorescence enhancing UV safety goggles to protect your eyes and enhance the visibility of
the fluorescent dye.
The fluorescent dye leak detector is not a replacement for an electronic refrigerant leak detector. The fluo-
rescent dye leak detector should be used in conjunction with an electronic refrigerant leak detector (J-
41995).
For your safety and the customer's satisfaction, read and follow all manufacturer's operating instructions
and precautions prior to performing work.
A compressor shaft seal should not be repaired because of dye seepage. The compressor shaft seal
should only be repaired after confirming the leak with an electronic refrigerant leak detector (J-41995).
Always remove any dye from the leak area after repairs are complete to avoid a misdiagnosis during a
future service.
Do not allow dye to come into contact with painted body panels or interior components. If dye is spilled,
clean immediately with the approved dye cleaner. Fluorescent dye left on a surface for an extended period
of time cannot be removed .
Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
Do not use more than one refrigerant dye bottle (1/4 ounce / 7.4 cc) per A/C system.
Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Do not use
HFC-134a (R-134a) leak detection dye in CFC-12 (R-12) A/C systems or CFC-12 (R-12) leak detection
dye in HFC-134a (R-134a) A/C systems or A/C system damage may result.
The fluorescent properties of the dye will remain for over three (3) years unless a compressor failure
occurs.
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PRECAUTIONS
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Rear A/C
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at or
around the connection.
1. High-pressure service valve 2. Grommet 3. High-pressure pipe
4. Refrigerant pressure sensor 5. Condenser 6. Compressor shaft seal
7. High-pressure flexible hose 8. Low-pressure flexible hose 9. Low-pressure service valve
10. Low-pressure pipe 11. Expansion valve (front) 12. Drain hose
WJIA2001E
1. Rear A/C pipes 2. Underfloor rear A/C pipes 3. Underfloor rear heater pipes
⇐Front
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PRECAUTIONS
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After connecting line, conduct leak test and make sure that there is no leakage from connections.
When the gas leaking point is found, disconnect that line and replace the O-ring. Then tighten con-
nections of seal seat to the specified torque.
Precautions for Servicing CompressorEJS003WV
Plug all openings to prevent moisture and foreign matter from entering.
When the compressor is removed, store it in the same position as it is when mounted on the car.
When replacing or repairing compressor, follow “Maintenance of Lubricant Quantity in Compres-
sor” exactly. Refer to ATC-22, "
Maintenance of Lubricant Quantity in Compressor" .
Keep friction surfaces between clutch and pulley clean. If the surface is contaminated with lubri-
cant, wipe it off by using a clean waste cloth moistened with thinner.
After compressor service operation, turn the compressor shaft by hand more than 5 turns in both
directions. This will equally distribute lubricant inside the compressor. After the compressor is
installed, let the engine idle and operate the compressor for 1 hour.
After replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation. Refer to ATC-180, "
Removal and Installation for Compressor Clutch"
Precautions for Service EquipmentEJS003WW
RECOVERY/RECYCLING EQUIPMENT
Follow the manufacturer's instructions for machine operation and machine maintenance. Never introduce any
refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Follow the manufacturer's instructions for tester operation and tester maintenance.
RHA861F
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ATC-12
PRECAUTIONS
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VACUUM PUMP
The lubricant contained inside the vacuum pump is not compatible
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric pres-
sure so the vacuum pump lubricant may migrate out of the pump into
the service hose. This is possible when the pump is switched off
after evacuation (vacuuming) and hose is connected to it.
To prevent this migration, use a manual valve situated near the
hose-to-pump connection, as follows.
Usually vacuum pumps have a manual isolator valve as part of
the pump. Close this valve to isolate the service hose from the
pump.
For pumps without an isolator, use a hose equipped with a man-
ual shut-off valve near the pump end. Close the valve to isolate
the hose from the pump.
If the hose has an automatic shut off valve, disconnect the hose
from the pump: as long as the hose is connected, the valve is
open and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under a no vacuum condition. Such valves may restrict the pump's
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
Be certain that the gauge face indicates HFC-134a (R-134a or
134a). Make sure the gauge set has 1/2″-16 ACME threaded con-
nections for service hoses. Confirm the set has been used only with
refrigerant HFC-134a (R-134a) along with specified lubricant.
SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut-
off devices (either manual or automatic) near the end of the hoses
opposite the manifold gauge.
RHA270D
SHA5 33 D
RHA272D
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PRECAUTIONS
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SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. If an improper
connection is attempted, discharging and contamination may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC134a (R-134a) and specified
lubricants have been used with the scale. If the scale controls refrig-
erant flow electronically, the hose fitting must be 1/2"-16 ACME.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder's top valve
when filling the cylinder with refrigerant. Also, the accuracy of the cylinder is generally less than that of an
electronic scale or of quality recycle/recharge equipment.
Wiring Diagrams and Trouble DiagnosisEJS003WX
When you read wiring diagrams, refer to the following:
GI-15, "How to Read Wiring Diagrams"
PG-4, "POWER SUPPLY ROUTING CIRCUIT"
When you perform trouble diagnosis, refer to the following:
GI-11, "How to Follow Trouble Diagnoses"
GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident"
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D
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ATC-14
PREPARATION
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PREPARATIONPFP:00002
Special Service ToolsEJS003WY
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
HFC-134a (R-134a) Service Tools and EquipmentEJS003WZ
Never mix HFC-134a (R-134a) refrigerant and/or the specified lubricant with CFC-12 (R-12) refrigerant and/or
the lubricant.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/lubri-
cant.
Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or lubricant) are different between CFC-12 (R-12) and HFC-134a (R-134a). This is to avoid
mixed use of the refrigerants/lubricant.
Adapters that convert one size fitting to another must never be used refrigerant/lubricant contamination will
occur and compressor failure will result.
Tool number
(Kent-Moore No.)
Tool nameDescription
—
(J-38873-A)
Pulley installerInstalling pulley
KV99233130
(J-29884)
Pulley pullerRemoving pulley
LHA171
LHA172
Tool number
(Kent-Moore No.)
Tool nameDescription
HFC-134a (R-134a)
(—)
RefrigerantContainer color: Light blue
Container marking: HFC-134a (R-
134a)
Fitting size: Thread size
large container 1/2”-16 ACME
—
(—)
NISSAN A/C System Lubricant
Type S Type: Poly alkylene glycol oil (PAG),
type S
Application: HFC-134a (R-134a)
swash plate compressors (NISSAN
only)
Lubricity: 40 m (1.4 US fl oz, 1.4 Imp
fl oz)
—
(ACR2005-NI)
ACR5 A/C Service CenterRefrigerant Recovery and Recycling
and Recharging
S-NT196
S-NT197
WJIA0293E
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—
(J-39183-C)
Manifold gauge set (with hoses
and couplers)Identification:
The gauge face indicates R-134a.
Fitting size-Thread size
1/2”-16 ACME
Service hoses:
High side hose
(J-39500-72B)
Low side hose
(J-39500-72R)
Utility hose
(J-39500-72Y)Hose color:
Low side hose: Blue with black stripe
High side hose: Red with black stripe
Utility hose: Yellow with black stripe
or green with black stripe
Hose fitting to gauge:
1/2”-16 ACME
Service couplers
High side coupler
(J-39500-20A)
Low side coupler
(J-39500-24A)Hose fitting to service hose:
M14 x 1.5 fitting is optional or perma-
nently attached.
—
(J-39699)
Refrigerant weight scaleFor measuring of refrigerant
Fitting size-Thread size
1/2”-16 ACME
—
(J-39649)
Vacuum pump
(Including the isolator valve)Capacity:
Air displacement: 4 CFM
Micron rating: 20 microns
Oil capacity: 482 g (17 oz)
Fitting size-Thread size
1/2”-16 ACME Tool number
(Kent-Moore No.)
Tool nameDescription
RJIA0196E
S-NT201
S-NT202
S-NT200
S-NT203
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Commercial Service ToolsEJS003X0
Tool nameDescription
(J-41810-NI)
Refrigerant identifier equipment (R-
134a)For checking refrigerant purity and
system contamination
Power toolLoosening bolts and nuts
(J-44614)
Clutch disc holding toolClutch disc holding tool
RJIA0197E
PBIC0190E
WHA230