air condition INFINITI QX56 2006 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2006, Model line: QX56, Model: INFINITI QX56 2006Pages: 3383, PDF Size: 51.76 MB
Page 1 of 3383
-1
QUICK REFERENCE INDEX
AGENERAL INFORMATIONGIGeneral Information
BENGINEEMEngine Mechanical
LUEngine Lubrication System
COEngine Cooling System
ECEngine Control System
FLFuel System
EXExhaust System
ACCAccelerator Control System
CTRANSMISSION/
TRANSAXLEATAutomatic Transmission
DDRIVELINE/AXLETFTransfer
PRPropeller Shaft
FFDFront Final Drive
RFDRear Final Drive
FAXFront Axle
RAXRear Axle
ESUSPENSIONFSUFront Suspension
RSURear Suspension
WTRoad Wheels & Tires
FBRAKESBRBrake System
PBParking Brake System
BRCBrake Control System
GSTEERINGPSPower Steering System
HRESTRAINTSSBSeat Belts
SRSSupplemental Restraint System (SRS)
IBODYBLBody, Lock & Security System
GWGlasses, Window System & Mirrors
RFRoof
EIExterior & Interior
IPInstrument Panel
SESeat
APAdjustable Pedal
JAIR CONDITIONERATCAutomatic Air Conditioner
KELECTRICALSCStarting & Charging System
LTLighting System
DIDriver Information System
WWWiper, Washer & Horn
BCSBody Control System
LANLAN System
AVAudio Visual, Navigation & Telephone System
ACSAuto Cruise Control System
PGPower Supply, Ground & Circuit Elements
LMAINTENANCEMAMaintenance
MINDEXIDXAlphabetical Index
Edition: July 2005
Revision: November 2009
Publication No. SM6E-1J60U2
B
D
© 2009 NISSAN NORTH AMERICA, INC.
All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission
of Nissan North America, Inc.
A
C
E
F
G
H
I
J
K
L
M
Page 7 of 3383
2006
QUICK REFERENCE CHART: QX56
Front Disc Brake - Repair LimitsELS001QU
Rear Disc Brake - Repair LimitsELS001QU
Brake PedalELS001QV
Unit: mm (in)
Refill CapacitiesELS001QW
Brake modelCLZ31VCAD41VA
Brake pad Standard thickness (new)
11.88 mm (0.468 in)12 mm (0.47 in)
Repair limit thickness 1.0 mm (0.039 in)1.0 mm (0.039 in)
Disc rotor Standard thickness (new)
26.0 mm (1.024 in) 30.0 mm (1.181 in)
Repair limit thickness 24.5 mm (0.965 in) 28.5 mm (1.122 in)
Maximum uneven wear (measured at 8 positions) 0.015 mm (0.0006 in)
Runout limit (with it attached to the vehicle) 0.03 mm (0.001 in)
Brake model AD14VE
Brake pad Standard thickness (new)
12.13 mm (0.478 in)
Repair limit thickness 1.0 mm (0.039 in)
Disc rotor Standard thickness (new)
14.0 mm (0.551 in)
Repair limit thickness 12.0 mm (0.472 in)
Maximum uneven wear (measured at 8 positions) 0.015 mm (0.0006 in)
Runout limit (with it attached to the vehicle) 0.05 mm (0.002 in)
Brake pedal height (from dash panel top surface) 182.3 − 192.3 (7.18 − 7.57)
Depressed pedal height [under a force of 490 N (50 kg, 110 lb) with engine running] More than 90.3 (3.55)
Clearance between stopper rubber and the threaded end of stop lamp switch 0.74 − 1.96 (0.029 − 0.077)
Pedal play 3 − 11 (0.12 − 0.43)
Description Capacity (Approximate)
Metric US measure Imp measure
Fuel 105.8 28 gal 23 1/4 gal
Engine oil
(drain and refill) With oil filter change
6.2 6 1/2 qt 5 1/2 qt
Without oil filter change 5.9 6 1/4 qt 5 1/4 qt
Dry engine (engine overhaul) 7.6 8 qt
6 3/4 qt
Cooling system With reservoir at MAX level
14.4 3 3/4 gal 3 1/8 gal
Automatic transmission fluid (ATF) 10.6 11 1/4 qt 9 3/8 qt
Rear final drive oil 1.75 3 3/4 pt 3 1/8 pt
Transfer fluid 3.0 3 1/8 qt 2 5/8 qt
Front final drive oil 1.6 3 3/8 pt 2 7/8 pt
Power steering fluid (PSF) 1.0 2 1/8 pt 1 3/4 pt
Windshield washer fluid 4.5 1 1/4 gal 1 gal
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb
Air conditioning system lubricants 290 m9.8 fl oz 10.2 fl oz
Page 68 of 3383
TROUBLE DIAGNOSIS FOR SYMPTOMSACS-55
[ICC]
C
DE
F
G H
I
J
L
M A
B
ACS
Revision: November 2009 2006 QX56
Symptom 4: The ICC System Is Not Cancelled When the Gear Is in ‘N’EKS00BMN
1. CHECK D RANGE SWITCH
With CONSULT-II
1. With "DATA MONITOR" on the CONSULT-II, check that “NP RANGE SW” operates normally.
OK or NG
OK >> Replace ICC unit and erase DTC. Refer to ACS-59, "ICC Unit" . Perform ICC system running test.
Refer to ACS-9, "
ICC System Running Test" . Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
2. CHECK CAN COMMUNICATION
With CONSULT-II
1. With CONSULT-II self-diagnosis, check “CAN COMM CIRCUIT”.
OK or NG
OK >> GO TO 3.
NG >> Refer to ACS-38, "
DTC 20 CAN COMM CIRCUIT" .
3. CHECK NP RANGE SWITCH
1. With "DATA MONITOR" on the CONSULT-II, check that “N” position switch operates normally.
OK or NG
OK >> Replace ICC unit. Refer to ACS-59, "ICC Unit" . Perform ICC system running test. Refer to ACS-
9, "ICC System Running Test" . Then perform self-diagnosis of ICC system again.
NG >> Repair or replace as necessary. Perform ICC system running test. Refer to ACS-9, "
ICC System
Running Test" . Then perform self-diagnosis of ICC system again.
Symptom 5: Chime Does Not SoundEKS00BMO
The chime may not sound occasionally in the following cases even if the distance from the vehicle ahead is
short:
When the speed difference from that of the vehicle ahead is small (both vehicles driving at similar speed).
When the vehicle ahead drives at faster speed (the actual distance is increasing).
When depressing the accelerator.
Chime does not sound when the vehicle is not driving.
Chime does not sound when the system does not detect any vehicle ahead. Diagnose the conditions
under which the system is detecting the vehicle ahead and when the system is malfunctioning. If there is
any malfunction in detecting the vehicle ahead. Refer to ACS-56, "
Symptom 7: The ICC System Fre-
quently Cannot Detect the Vehicle Ahead/The Detection Zone is Short" .
1. CHECK ICC WARNING CHIME
With CONSULT-II
1. With "ACTIVE TEST" on the CONSULT-II, check that ICC warning chime operates normally.
OK or NG
OK >> Determine preceding vehicle detection status when malfunction occurred. If chime should have sounded replace ICC unit. Refer to ACS-59, "
ICC Unit" . Perform ICC system running test. Refer
to ACS-9, "
ICC System Running Test" . Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
Page 89 of 3383
AT-14
A/T FLUID
Revision: November 20092006 QX56
To check the ATF level, insert the ATF level gauge until
the cap contacts the top of the charging pipe, with the
gauge reversed from the normal inserted position as
shown.
8. Check the ATF condition.
If the ATF is very dark or has some burned smell, there may be an internal problem with the transmis-
sion. Refer to AT- 1 7 6 , "
TROUBLE DIAGNOSIS FOR SYMPTOMS" . Flush the transmission cooling
system after repairing the transmission.
If the ATF contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmis-
sion cooler lines using cleaning solvent and compressed air after repairing the transmission.
9. Install the ATF level gauge in the ATF charging pipe and install the level gauge bolt.
10. Tighten the level gauge bolt to specification.
A/T Fluid Cooler CleaningECS00CDS
Whenever an automatic transmission is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the
radiator must be inspected and cleaned.
Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case,
malfunction of the newly serviced A/T may result.
Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Position an oil pan under the automatic transmission's inlet and outlet cooler hoses.
2. Identify the inlet and outlet fluid cooler hoses.
3. Disconnect the fluid cooler inlet and outlet rubber hoses from the steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
4. Allow any A/T fluid that remains in the cooler hoses to drain into the oil pan.
5. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.
Spray cooler cleaner only with adequate ventilation.
Avoid contact with eyes and skin.
Do not breath vapors or spray mist.
SCIA1684E
Level gauge bolt: : Refer to AT- 2 5 0 , "Components" .
SCIA3830E
SCIA3831E
Page 119 of 3383
AT-44
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
How To Perform Trouble Diagnosis For Quick and Accurate RepairECS00CEB
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelerator pedal position sensor (throttle position
sensor) or PNP switch and provides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose a error that occurs intermittently
rather than continuously. Most intermittent errors are caused by poor
electric connections or improper wiring. In this case, careful check-
ing of suspected circuits may help prevent the replacement of good
parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-II (or GST) or a circuit tester connected should be
performed. Follow the AT- 4 5 , "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” as shown on
the example (Refer to AT- 4 6
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
SAT631IB
SAT632I
SEF234G
Page 121 of 3383
AT-46
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
DIAGNOSTIC WORKSHEET
Information From Customer
KEY POINTS
WHAT..... Vehicle & A/T model
WHEN ..... Date, Frequencies
WHERE ..... Road conditions
HOW..... Operating conditions, Symptoms
Diagnostic Worksheet Chart
Customer name MR/MS Model & Year VIN
Trans. Model EngineMileage
Malfunction Date Manuf. DateIn Service Date
Frequency ❏ Continuous ❏ Intermittent ( times a day)
Symptoms ❏ Vehicle does not move. ( ❏ Any position ❏ Particular position)
❏ No up-shift ( ❏ 1st → 2nd ❏ 2nd → 3rd❏ 3rd → 4th ❏ 4th → 5th)
❏ No down-shift ( ❏ 5th → 4th ❏ 4th → 3rd ❏ 3rd → 2nd ❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip ( ❏ N → D ❏ Lock-up ❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
()
Malfunction indicator lamp (MIL) ❏ Continuously lit ❏ Not lit
1 ❏ Read the item on cautions concerning fail-safe and understand the customer's complaint. AT- 4 2
2❏
ATF inspection
AT- 5 1❏ Leak (Repair leak location.)
❏ State
❏ Amount
3 ❏
Stall test and line pressure test
AT- 5 1
, AT-
52
❏ Stall test
❏ Torque converter one-way clutch
❏ Front brake
❏ High and low reverse clutch
❏ Low coast brake
❏ Forward brake
❏ Reverse brake
❏ Forward one-way clutch ❏
1st one-way clutch
❏ 3rd one-way clutch
❏ Engine
❏ Line pressure low
❏ Except for input clutch and direct
clutch, clutches and brakes OK
❏ Line pressure inspection - Suspected part:
Page 175 of 3383
AT-100
DTC P0615 START SIGNAL CIRCUIT
Revision: November 20092006 QX56
DTC P0615 START SIGNAL CIRCUITPFP:25230
DescriptionECS00CEW
TCM prohibits cranking other than at “P” or “N” position.
CONSULT-II Reference ValueECS00CEX
On Board Diagnosis LogicECS00CEY
This is not an OBD-II self-diagnostic item.
Diagnostic trouble code “P0615 STARTER RELAY/CIRC” with CONSULT-II is detected when park/neutral
(PNP) relay (starter relay) is switched “ON” other than at “P” or “N ” position. (Or when switched “OFF” at
“P” or “N ” position).
Possible CauseECS00CEZ
Harness or connectors
[The park/neutral position (PNP) relay (starter relay) and TCM circuit is open or shorted.]
Park/neutral position (PNP) relay (starter relay)
DTC Confirmation ProcedureECS00CF0
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch “ ON”. (Do not start engine.)
2. Select “DATA MONITOR ” mode for “A/T” with CONSULT-II.
3. Start engine.
4. Drive vehicle for at least 2 consecutive seconds.
5. If DTC is detected, go to AT- 1 0 2 , "
Diagnostic Procedure" .
Item name Condition Display value
STARTER RELAY Selector lever in
“N ”,“ P ” position. ON
Selector lever in other position. OFF
BCIA0030E
Page 177 of 3383
AT-102
DTC P0615 START SIGNAL CIRCUIT
Revision: November 20092006 QX56
TCM terminals and data are reference value. Measured between each terminal and ground.
Diagnostic ProcedureECS00CF2
1. CHECK STARTER RELAY
With CONSULT-II
1. Turn ignition switch “ ON”. (Do not start engine.)
2. Select “SELECTION FROM MENU ” in “DATA MONITOR” mode
for “A/T” with CONSULT-II and check monitor “STARTER
RELAY ” ON/OFF.
Without CONSULT-II
1. Turn ignition switch “ ON”. (Do not start engine.)
2. Check voltage between the IPDM E/R connector and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN A/T ASSEMBLY HARNESS CONNECTOR AND IPDM E/R CONEC-
TOR.
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector and IPDM E/R connector.
3. Check continuity between A/T assembly harness connector and IPDM E/R connector.
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Terminal Item ConditionData (Approx.)
9Starter relay Selector lever in "N" and "P" positions. Battery voltage
Selector lever in other positions.
0V
Item nameCondition Display value
STARTER RELAY Selector lever in "N'', "P'' positions. ON
Selector lever in other positions.
OFF
PCIA0056E
ItemTerminal Shift position Voltage (Approx.)
Starter
relay 48 Ground "N'' and "P'' Battery voltage
"R'' and "D'' 0V
LCIA0320E
Item Connector Terminal Continuity
A/T assembly harness con-
nector F9
9
Ye s
IPDM E/R connector E12248
WCIA0427E
Page 180 of 3383
DTC P0705 PARK/NEUTRAL POSITION SWITCHAT-105
DE
F
G H
I
J
K L
M A
B
AT
Revision: November 2009 2006 QX56
DTC P0705 PARK/NEUTRAL POSITION SWITCHPFP:32006
DescriptionECS00CF3
The park/neutral position (PNP) switch includes a transmission position switch.
The transmission range switch detects the selector lever position and sends a signal to the TCM.
CONSULT-II Reference ValueECS00CF4
On Board Diagnosis LogicECS00CF5
This is an OBD-II self-diagnostic item.
Diagnostic trouble code “P0705 PNP SW/CIRC” with CONSULT-II is detected under the following condi-
tions.
–When TCM does not receive the correct voltage signal from the PNP switch 1, 2, 3, 4 based on the gear
position.
–When no other position but “P” position is detected from “N” positions.
Possible CauseECS00CF6
Harness or connectors
[The park/neutral position (PNP) switch 1, 2, 3, 4 and TCM circuit is open or shorted.]
Park/neutral position (PNP) switch 1, 2, 3, 4
DTC Confirmation ProcedureECS00CF7
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “ENGINE ” with CONSULT-II.
3. Start engine.
4. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds.
THRTL POS SEN: More than 1.2V
5. If DTC is detected, go to AT- 1 0 7 , "
Diagnostic Procedure" .
WITH GST
Follow the procedure “With CONSULT-II”.
Item name Condition Display value
SLCTLVR POSI Selector lever in
“N ”,“ P ” positions. N/P
Selector lever in “ R” position. R
Selector lever in “ D” position. D
Selector lever in “4 ” position. 4
Selector lever in “3 ” position. 3
Selector lever in “2 ” position. 2
Selector lever in “1 ” position. 1
BCIA0030E
Page 182 of 3383
DTC P0705 PARK/NEUTRAL POSITION SWITCHAT-107
DE
F
G H
I
J
K L
M A
B
AT
Revision: November 2009 2006 QX56
Diagnostic ProcedureECS00CF9
1. CHECK PNP SW CIRCUIT
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T ” with CONSULT-II.
3. Check if correct selector lever position (N/P, R or D) is displayed as selector lever is moved into each position.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Perform TCM power supply and ground circuit. Refer to AT- 1 6 7 , "
MAIN POWER SUPPLY AND GROUND
CIRCUIT" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3. DETECT MALFUNCTIONING ITEM
Check the following items:
A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
Item name Condition Display value
SLCTLVR POSI Selector lever in
“N ”,“ P ” positions. N/P
Selector lever in “R ” position. R
Selector lever in “D ” position. D
Selector lever in “4 ” position. 4
Selector lever in “3 ” position. 3
Selector lever in “2 ” position. 2
Selector lever in “1 ” position. 1
PCIA0034E