undertray JAGUAR X308 1998 2.G Workshop Manual

Front Suspension - Fro
nt Stabilizer Bar
Re
moval and Installation
Materials
S
pecification
Cas

trol NTR
Remov

al
Na
me
R

ubber Suspension Insulator Lube
1. Raise front of vehicle and support on stands. Refer to Section
100-02.

2. R
emove generator front cooling duct.
Re

move bolt.
Move duct rea

rwards to rele
ase tang from undertray.
R
elease front duct from rear vertical duct.

3. R
emove scrivets or screws se
curing undertray to bumper
cover. Discard scrivets.

4. R
emove and discard tiestrap securing undertray to crossbeam
brace.
5. At each side of vehicle, remo ve and discard scrivet securing
undertray to wheelarch liner.

Install but do not tighten
stabilizer bar LH mounting
bracket securing bolts.
Inst al
l stabilizer bar RH moun
ting bracket securing bolts
and tighten to 30-40Nm.
Tigh ten LH mountin
g bracke
t bolts to 30-40Nm.

6. Secure link arms to
stabilizer bar.
Tighten LH li

nk arm ball joint to stabilizer bar securing nut
to 60-80Nm.
Ti ghten R
H link arm ball joint to stabilizer bar securing nut
to 60-80Nm.

7. Using screws or new scrivets , secure undertray to fr
ont
bumper cover.

8. Usi n
g a new tiestrap, secure undertray to crossbeam brace.
9. Using new scrivets, secure un dertray to each wheelarch
liner.

10
.
Install generator cool ing duct deflector.
Po
sition deflector over
rear vertical duct.
Sl
ide deflector forward to
engage center tang over
undertray.
Inst
all bolt and ti
ghten to 17-23Nm.
11. Raise front of vehicle, remove stands and lower vehicle onto
wheels. Refer to Section 100-02.

Front Suspension - Front Stabilizer B
ar Bushing
Re
mo
val and Installation
Materials
S p
ecification
Cas
t
rol NTR
Remov
a
l
Na
m
e
R
u
bber Suspension Insulator Lube
1. Raise front of vehicle and support on stands. Refer to Section
100-02.

2. Re
move generator front cooling duct.
Re
mo
ve bolt.
Move duct rea
r
wards to rele
ase tang from undertray.
Re
lease front duct from rear vertical duct.

3. Re
move scrivets or screws se
curing undertray to bumper
cover. Discard scrivets.

4. Re
move and discard tiestrap securing undertray to crossbeam
front brace.
5. At each side of vehicle, remo ve and discard scrivet securing
undertray to wheelarch liner.

7. Using screws or new scrivets , secure undertray
to front
bumper cover.

8. Usi
ng a new tiestrap, secure undertray to crossbeam front
brace.

9. Usi
ng new scrivets, secure un
dertray to each wheelarch
liner.
10. Install generator cool ing duct deflector.
Po
sition deflector over
rear vertical duct.
Sl
ide deflector forward to
engage center tang over
undertray.

Engine - Connecting Rod Bearings
In-vehic
le Repair
Remov
a
l

1.
Disc
onnect the batt
ery ground cable.
Re
move the battery cover.
2. Open the engine compartment and fit paintwork protection
sheets.
3. Remove the engine compartmen t cover. Refer to operation
76.16.01.
4. Remove the twin fan and motor assembly. Refer to Operation
26.25.12.
5. Remove the timing cover and al l associated components, as
detailed in Operation 12.65.01.
6. Remove both front wheel and tyre assemblies. Refer to
Operation 74.20.05.
7. Remove the undertray. Re fer to Operation 76.22.90.
8. Remove the front crossmember fo r access. Refer to Operation
76.10.05.

9. Drai
n the engine oil.
1. Position the waste oil bowser.
2. Remove the drain plug from the oil pan and drain the engine oil.
Install a new sealing wash er to the
drain plug.
Wipe the drain plug an
d
install
it to the oil pan to prevent
oil dripping.
Move the oil bowser away f
rom the vehicle.

10 . Re
move the oil pan.
1. Remove the eighteen bolt s which secure the oil pan
to the oil pan body.
2. Remove the oil pan.
3. Remove the gasket from the oil pan body assembly.
11. Remove the oil pan body a ssembly. Refer to Operation

Engine - Upper Oil Pan3.2L NA V8 - AJ26
In-vehicle Repair
Removal
Special Tool(s)

Installer/remover, Oil Filter
303-752

1. Disconnect the batt ery ground cable.
Remove the battery cover.
2. Open the engine compartment and fit paintwork protection
sheets.
3. Set the engine compartment cover to the service access
position.
4. Remove the timing cover and al l associated components, as
detailed in Operation 12.65.01.
5. Remove both front wheel and tyre assemblies. Refer to
Operation 74.20.05.
6. Remove the undertray. Re fer to Operation 76.22.90.

7. Remove the two bolts which secu re the generator cooling duct
to the oil pan body and remove the duct.
8. Remove the front cross member for access. Refer to Operation
76.10.05.
9. Drain the engine oil.
1. Position the waste oil bowser.
2. Remove the drain plug from the oil pan and drain the engine oil.
Fit a new sealing washer to the drain plug.

Engine - Upper Oil Pan4.0L NA V8 - AJ27, 4.0L
In-vehicle Repair
Removal
Special Tool(s)

Installer/remover, Oil Filter
303-752

1. Disconnect the batt ery ground cable.
Remove the battery cover.
2. Open the engine compartment and fit paintwork protection
sheets.
3. Set the engine compartment cover to the service access
position.
4. Remove the timing cover and al l associated components, as
detailed in Operation 12.65.01.
5. Remove both front wheel and tyre assemblies. Refer to
Operation 74.20.05.
6. Remove the undertray. Re fer to Operation 76.22.90.

7. Remove the two bolts which secu re the generator cooling duct
to the oil pan body and remove the duct.
8. Remove the front cross member for access. Refer to Operation
76.10.05.
9. Drain the engine oil.
1. Position the waste oil bowser.
2. Remove the drain plug from the oil pan and drain the engine oil.
Fit a new sealing washer to the drain plug.

12. Remove the undertray. Re fer to Operation 76.22.90.

13. Remove the two bolts which se cure the generator cooling
duct to the oil pan body and remove the duct.
14. Remove the front cross member for access. Refer to
Operation 76.10.05.

15. Drain the engine oil.
1. Position the waste oil bowser.
2. Remove the drain plug from the oil pan and drain the engine oil.
Fit a new sealing washer to the drain plug.
Wipe the drain plug and install it to the oil pan to prevent
oil dripping.
Move the oil bowser away from the vehicle.

16. Remove the oil pan.
1. Remove the eighteen bolt s which secure the oil pan
to the oil pan body.
2. Remove the oil pan.
3. Remove the gasket from the oil pan body assembly.

17. Disconnect the oil cooler pipes.
1. Remove the bolt which secures the oil cooler pipes.
2. Disconnect the oil cooler pipes from the oil pan body
assembly.
3. Remove and discard the O-ring seals from the pipes
and install blanking plugs to the pipes and unions.
18. NOTE: Place a suitable container underneath filter to prevent
oil spillage.

Exterior Lighting - Front Fog Lamp
Removal and Installation
Removal
Installation

1.
Remove undertray for ac cess. Refer to 76.22.90.

2. Disconnect fog lamp harness multiplug.

3. Remove the three fog la mp securing bolts.
4. Withdraw fog lamp assembly from rear of bumper.
1. NOTE: Vertical alignment of the fog lamp is pre-set. No
attempt must be made to alter this setting.
Position fog lamp assembly on bumper.
2. Install fog lamp securing bolts.
3. Connect fog lamp harness multiplug.
4. Install undertray. Refer to 76.22.90.