door lock KIA CARNIVAL 2007 Workshop Manual

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
HOOD Type Rear hinged, gas lifter type
REAR DOOR Construction
Regulator system
Locking system Front hinged, full door construction
X- ARM type
Pin- fork system
FRONT DOOR Construction
Regulator system
Locking system Sliding door construction
Wire drum type
Pin- fork system
TAILGATE Type Inner hinged, gas lifter type
GLASS
THICKNESS Windshield glass
Front door glass
Rear door glass
Rear window glass 5mm
4mm
4mm
3.5mm
SEAT BELTS Front
Rear 3 point type with Emergency Locking Retractor
(E.L.R)
3 point type with Emergency Locking Retractor
(E.L.R)
TIGHTENING TORQUE
Items
N.mKgf.m Lbf.ft
Front and rear doors Door hinge to body
Door hinge to door
Striker
Glass mounting bolt
Outside handle mounting bolt
Rear channel mounting nut 33.3~41.2
21.6~26.5
6.9~10.8
7.8~11.8
6.9~10.8
7.8~11.8 3.4~4.2
2.2~2.7
0.7~1.1
0.8~1.2
0.7~1.1
0.8~1.224.6~30.4
15.9~19.5
5.1~8.0
5.8~8.7
5.1~8.0
5.8~8.7
Tailgate Tailgate hinge to body
Tailgate hinge to tailgate
Tailgate lift mounting bolt
Key cylinder mounting nut 6.9~8.8
6.9~8.8
6.9~8.8
6.9~10.8 0.7~0.9
0.7~0.9
0.7~0.9
0.7~1.15.1~6.5
5.1~6.5
5.1~6.5
5.1~8.0
Hood Hood hinge to body
Hood hinge to hood
Hood latch to body 21.6~26.5
21.6~26.5
6.9~10.8 2.2~2.7
2.2~2.7
0.7~1.115.9~19.5
15.9~19.5
5.1~8.0
Seat Front seat mounting bolts
Rear seat mounting bolts 43.1~64.7
43.1~64.74.4~6.6
4.4~6.631.8~47.7
31.8~47.7
Seat belt Front seat belt height adjuster
Front seat belt buckle
mounting bolt
Front seat belt anchor
mounting bolt
Front seat belt lower anchor
Front seat belt upper anchor
Rear seat belt anchor
attaching bolt
Rear seat belt retractor
mounting bolt 39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.528.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8

2.Loosen the bolts, then remove the fuel fill door (A).
3.Remove the fuel fill door (B).
4.Installation is the reverse of removal.
a.Make sure the fuel fill door opens properly and locks securely.
5. Check that the fuel fill door (A) fits flush against the body. If necessary, adjust it.

[RHD]
4.Installation is the reverse of removal.
a.Make sure of connectors is plugged in properly and each rod is connected securely.
b. Make sure the door locks and opens properly.
GLASS REPLACEMENT
1.Remove the front door trim.
2. Remove the door trim seal (A).
3.Carefully move the glass (A) until you can see the bolts, then loosen them. Carefully pull the glass out through the
window slot (B).
4.Installation is the reverse of removal.

a.Roll the glass up down to see if it moves freely without binding.
b. Make sure that there is no clearance between the glass and glass run channel when the glass is closed.
c. Adjust the position of the glass as necessary.
INSIDE HANDLE REPLACEMENT
1.Remove the front door trim.
2. Loosen the inside handle (A) mounting screw.
3.Disconnect the lock cable (A) and inside connect cable (B).
4.Installation is the reverse of removal.
a.Make sure the door locks and opens properly.
SPEAKER REPLACEMENT
1.Remove the door trim.
2. After disconnecting the speaker connector (A), remove the speaker (B).

3.Installation is the reverse the removal.
a.Make sure the door locks and opens properly.
DOOR MODULE ASSEMBLY REPLACEMENT
1.Remove the following parts.
a. Front door trim.
b. Glass.
c. Channel.
2. Disconnect the wiring harness (A).
3.Disconnect the lock rod (A) and outside handle rod (B).
4.Loosen the door module mounting bolts, then remove the door module (A).

5.Installation is the reverse of removal.
a.Make sure the connector is plugged in properly and each rod is connected securely.
b. Make sure the door locks and opens properly.
OUTSIDE HANDLE REPLACEMENT
1.Remove the door trim.
2. Remove the door trim seal.
3. Disconnect the connector (A).
4.Disconnect the lock rod (A) and outside handle rod (B).
5.Loosen the outside handle mounting bolts, remove the outside handle bracket (A).

6.After removing the outside handle mounting bolts, remove the outside handle (A).
7.Installation is the reverse the removal.
a.Make sure the door locks and opens properly.
DOOR BELT WEATHERSTRIP REPLACEMENT
1.Loosen the mounting screw, then remove the door belt weather strip (A).
2.Installation is the reverse of removal.
REAR CHANNEL REPLACEMENT
1.Remove the door trim.

4.Installation is the reverse of removal.
a.Make sure the door locks and opens properly.
LATCH ASSEMBLY REPLACEMENT
1.Remove the following parts.
a. Door trim.
b. Door trim seal.
2. Disconnect the connector.
3. Loosen the latch mounting screws, remove the latch (A).
4.Installation is the reverse the removal.
a.Make sure the door lock and opens properly.
REGULATOR ASSEMBLY REPLACEMENT
1.Remove the following parts.
a. Door trim.
b. Door trim seal.
c. Glass.

2.Disconnect the connector (B).
3. After loose the dooring module mounting nuts, remove the window regulator (A).
4.Installation is the reverse of removal.
a.Make sure the connector is plugged in properly and each rod is connected securely.
b. Make sure the door lock and open properly.
INSIDE HANDLE REPLACEMENT
1.Disconnect the clip (A), remove the inside handle (B).
2.Installation is the reverse of removal.
a.Make sure the door lock and open properly.
CHANNEL REPLACEMENT
1.Remove the door trim.
2. Remove the glass.
3. Loosen the channel mounting nuts, remove the channel (A).

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
FRONT SEAT BELT REPLACEMENT
a. When installing the belt, make sure not to damage the pretensioner.
1. Remove the following items fist.
a. Front seat assembly .
b. Front and rear door scuff trim.
2. After raise the lower anchor cover (A), loosen the lower anchor mounting bolt (B).
3.Remove the center pillar lower trim.
4. Remove the center pillar upper trim.
5. Remove the upper anchor (A).
6. After disconnecting the pretensioner connector lock pin, remove the connector (B), Loosen the mounting bolt, then
remove the pretensioner (C).