seat adjustment MERCEDES-BENZ SPRINTER 2005 Service Repair Manual

(8) Raise the vehicle and adjust the ALB controller
(Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/
ALB CONTROLLER - ADJUSTMENTS).
(9) Lower the vehicle and test drive.
ADJUSTMENTS
ADJUSTMENT
(1) Clean any debris away from the test ports caps
at the ALB controller.
(2) Connect brake adapters special tool 9297 to the
test ports at the ALB controller.
(3) Install a Pressure Gauge, Special Tool
C-4007-A, to the adapters.
(4) Tighten all tube nut fittings to 17 N´m (145 in.
lbs.) torque.
(5) Bleed any air out of the system. This includes
bleeding the air from the hose between the pressure
test fitting and pressure gauge, which is done at the
pressure gauge.
NOTE: Adjustment is determined for the automatic
load-dependent brake power control system accord-
ing to the ALB plate. This is housed in the stowage
compartment under the front passenger's door
panel. The part number of the rear spring is
stamped into the spring eye. This must correspond
to the part number of the rear spring on the ALB
plate.
(6) To accurately adjust the rear axle load you
must first determine the rear axle load by weighing
the vehicle at a local scale.
(7) Install the brake pedal winch Special tool 9296
between the brake pedal and the driver seat and
slowly turn the dial until the specified inlet brake
pressure is indicated at the gauge.
NOTE: The pressure gauge, connected at the ALB
controller must indicate the outlet pressure which
is assigned on the ALB plate to the rear axle load
determined.
NOTE: If the rear axle load determined is between
two figures indicated on the ALB plate, the outlet
pressure should be determined accordingly.
(8) If the pressure measured differs from the spec-
ification, adjust the ALB controller (Fig. 16).
(9) Loosen the brake pedal winch.
(10) Adjust the outlet pressure by turning the
adjusting nut (Fig. 16)To increase pressure -
tighten the adjusting nut. To reduce pressure -
loosen the adjusting nut.(11) After adjustment reinstall the brake pedal
winch and recheck the pressures and readjust if
needed.
(12) Tighten the lock adjusting nut.
MASTER CYLINDER
DIAGNOSIS AND TESTING - MASTER
CYLINDER/POWER BOOSTER
(1) Start engine and check booster vacuum hose
connections. A hissing noise indicates vacuum leak.
Correct any vacuum leak before proceeding.
(2) Stop engine and shift transmission into Neu-
tral.
(3) Pump brake pedal until all vacuum reserve in
booster is depleted.
(4) Press and hold brake pedal under light foot
pressure. The pedal should hold firm, if the pedal
falls away master cylinder is faulty (internal leak-
age).
(5) Start engine and note pedal action. It should
fall away slightly under light foot pressure then hold
firm. If no pedal action is discernible, power booster,
vacuum supply, or vacuum check valve is faulty. Pro-
ceed to the POWER BOOSTER VACUUM TEST.
(6) If the POWER BOOSTER VACUUM TEST
passes, rebuild booster vacuum reserve as follows:
Release brake pedal. Increase engine speed to 1500
rpm, close the throttle and immediately turn off igni-
tion to stop engine.
(7) Wait a minimum of 90 seconds and try brake
action again. Booster should provide two or more vac-
uum assisted pedal applications. If vacuum assist is
not provided, booster is faulty.
Fig. 16 ALB CONTROLLER ADJUSTER NUT
1 - ALB ADJUSTER NUT
2 - SPRING
5 - 16 BRAKES - BASEVA
ALB CONTROLLER (Continued)

FRONT FOG LAMPS
Vehicles equipped with optional front fog lamps
have a front fog lamp relay installed in a relay
bracket located below the forward edge of the driver
side front seat cushion within the driver side front
seat riser, a fog lamp switch installed in the cluster
bezel on the instrument panel outboard of the steer-
ing column, and a fog lamp bulb installed in each of
the two front lamp units. The front fog lamps have a
path to ground at all times through their connection
to the vehicle wire harness. The headlamp switch cir-
cuitry of the left (lighting) control stalk of the multi-
function switch controls front fog lamp operation by
providing battery current to the front fog lamp relay
only when the low beam headlamps are selected. The
fog lamp switch controls front fog lamp operation by
energizing or de-energizing the front fog lamp relay
control coil.
HAZARD WARNING LAMPS
With the hazard switch in the On position, the
hazard switch button illuminates and the right and
left turn signal indicators as well as the right and
left turn signal lamps begin to flash on and off. When
the hazard warning system is activated, the hazard
switch circuitry within the multi-function switch and
the wipers, turn signals and engine start control
module electronic circuitry within the fuse block will
repeatedly energize and de-energize the turn signal
relay located in the fuse block. The turn signal relay
switches battery current from a fused B(+) fuse in
the fuse block to the turn signal indicators and the
turn signal lamps. The flashing of the hazard switch
button illumination lamp is also controlled by the
output from the turn signal relay.
HEADLAMPS
The headlamp system includes the exterior lighting
switches integral to the left (lighting) control stalk of
the multi-function switch as well as the low and high
beam bulbs installed in the right and left front lamp
units (Fig. 1). The headlamp bulbs have a path to
ground at all times through the vehicle wire harness.
The exterior lighting switches control headlamp oper-
ation by providing battery current to the selected low
or high beam bulbs. Each front lamp unit includes
two integral adjustment screws to be used for static
horizontal and vertical aiming of the headlamp beam
reflectors.
HEADLAMP LEVELING
The headlamp leveling system includes a leveling
actuator motor integral to each front lamp unit, and
a rotary thumbwheel actuated headlamp leveling
switch in the cluster bezel on the instrument panel
outboard of the steering column. The headlamp lev-eling system allows the headlamp beam reflectors to
be adjusted to one of four vertical positions to com-
pensate for changes in inclination caused by the load-
ing of the vehicle suspension. The actuator motors
are mechanically connected through an integral
pushrod to an adjustable headlamp reflector. The
headlamp leveling switch is a resistor multiplexed
unit that provides one of four voltage outputs to the
headlamp leveling motors. The headlamp leveling
motors will move the headlamps to the selected posi-
tion based upon the voltage input received from the
switch. The headlamp leveling motors and switch
have a path to ground at all times. The headlamp
leveling components operate on battery current
received through the park lamps circuit so that the
system will only operate when the exterior lighting is
turned on.
PARK LAMPS
The park lamps system includes the exterior light-
ing switches integral to the left (lighting) control
stalk of the multi-function switch (Fig. 1), the front
park/side marker lamps, the front position lamps, the
rear park lamps, the rear side marker lamps, the
optional clearance lamps, and the license plate
lamps. Each of these lamps are provided with a path
to ground at all times through the vehicle wire har-
ness. The exterior lighting switches control the park
lamp operation by providing battery current through
the park lamps circuit to the appropriate lamp bulbs.
TURN SIGNAL LAMPS
When the left (lighting) control stalk of the multi-
function switch is activated (Fig. 1), the turn signal
Fig. 1 Lighting Switch
1 - LEFT TURN SIGNAL
2 - RIGHT TURN SIGNAL
3 -EXTERIOR LIGHTING
4 - BEAM SELECT (DIMMER)
5 - OPTICAL HORN
8L - 4 LAMPS/LIGHTING - EXTERIORVA
LAMPS/LIGHTING - EXTERIOR (Continued)

(3) Repair or replace any faulty or damaged com-
ponents that could interfere with proper lamp align-
ment.
(4) Verify proper tire inflation.
(5) Clean front lamp unit lenses.
(6) Verify that the cargo compartment is not
heavily loaded. Vehicle should be at or near curb
weight.
(7) The fuel tank should be ªFull.º Add 2.94 kilo-
grams (6.5 pounds) of weight over the fuel tank for
each estimated gallon of missing fuel.
(8) Load the driver's seat with 75 kilograms (165
pounds) of weight.
FRONT LAMP UNIT ALIGNMENT
(1) Position the vehicle on a level surface.
(2) Turn On the headlamp low beams or the fog
lamps (if equipped).
(3) Open the hood.
(4) Set up the headlamp adjuster according to the
instructions provided by the manufacturer of the
unit.
(5) Adjust the front lamp unit reflector as required
by turning the adjustment screws in or out (Fig. 19).(6) When properly aligned, the low beam head-
lamps and, if equipped, fog lamps should provide a
cut-off pattern as shown in (Fig. 20) and (Fig. 21).
Repeat the adjustment procedure as necessary to
obtain the recommended cut-off patterns.
Fig. 19 Front Lamp Unit Adjusting Screws
1 - HORIZONTAL ADJUSTMENT
2 - VERTICAL ADJUSTMENT
Fig. 20 Low Beam Headlamp Cut-Off Pattern
Fig. 21 Fog Lamp Cut-Off Pattern
VALAMPS/LIGHTING - EXTERIOR 8L - 13
FRONT LAMP UNIT (Continued)

BODY
TABLE OF CONTENTS
page page
BODY
WARNING
SAFETY PRECAUTIONS AND WARNINGS . . . 1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS . 1
DIAGNOSIS AND TESTING - WIND NOISE . . . 2
STANDARD PROCEDURE
STANDARD PROCEDURE - PLASTIC BODY
PANEL REPAIR........................3
STANDARD PROCEDURE - BUZZ, SQUEAK
& RATTLE...........................10
SPECIFICATIONS.......................12DOOR - FRONT.........................13
DOORS - REAR.........................24
DOORS - SLIDING.......................36
EXTERIOR.............................47
HOOD.................................50
INSTRUMENT PANEL.....................53
INTERIOR..............................67
PAINT.................................74
SEATS................................76
STATIONARY GLASS.....................81
WEATHERSTRIP/SEALS...................87
BODY STRUCTURE......................88
BODY
WARNING
SAFETY PRECAUTIONS AND WARNINGS
WARNING: USE AN OSHA APPROVED BREATHING
FILTER WHEN SPRAYING PAINT OR SOLVENTS IN
A CONFINED AREA. PERSONAL INJURY CAN
RESULT.
²AVOID PROLONGED SKIN CONTACT WITH
PETROLEUM OR ALCOHOL ± BASED CLEANING
SOLVENTS. PERSONAL INJURY CAN RESULT.
²DO NOT STAND UNDER A HOISTED VEHICLE
THAT IS NOT PROPERLY SUPPORTED ON SAFETY
STANDS. PERSONAL INJURY CAN RESULT.
CAUTION: When holes must be drilled or punched
in an inner body panel, verify depth of space to the
outer body panel, electrical wiring, or other compo-
nents. Damage to vehicle can result.
²Do not weld exterior panels unless combustible
material on the interior of vehicle is removed from
the repair area. Fire or hazardous conditions, can
result.
²Always have a fire extinguisher ready for use
when welding.
²Disconnect the negative (-) cable clamp from
the battery when servicing electrical components
that are live when the ignition is OFF. Damage to
electrical system can result.
²Do not use abrasive chemicals or compounds
on painted surfaces. Damage to finish can result.²Do not use harsh alkaline based cleaning sol-
vents on painted or upholstered surfaces. Damage
to finish or color can result.
²Do not hammer or pound on plastic trim panel
when servicing interior trim. Plastic panels can
break.DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS
Water leaks can be caused by poor sealing,
improper body component alignment, body seam
porosity, missing plugs, or blocked drain holes. Cen-
trifugal and gravitational force can cause water to
drip from a location away from the actual leak point,
making leak detection difficult. All body sealing
points should be water tight in normal wet-driving
conditions. Water flowing downward from the front of
the vehicle should not enter the passenger or luggage
compartment. Moving sealing surfaces will not
always seal water tight under all conditions. At
times, side glass or door seals will allow water to
enter the passenger compartment during high pres-
sure washing or hard driving rain (severe) condi-
tions. Overcompensating on door or glass
adjustments to stop a water leak that occurs under
severe conditions can cause premature seal wear and
excessive closing or latching effort. After completing
a repair, water test vehicle to verify leak has stopped
before returning vehicle to use.
VABODY 23 - 1

CAUTION: Since the rear doors are components
with static functions it is very important that they
are fastened while driving. This prevents excessive
torsion of the vehicle and leaky rear doors. The rear
doors are fastened by adjusting the closing
wedges.
(9) Closing wedges at bottom must be resting free
of play on plastic closing plates when rear doors are
closed. To adjust, loosen door hinges and raise or
lower complete doors.
(10) Loosen upper closing wedge screws and move
top closing wedge up against plastic closing plate free
of play with rear door closed and tighten screws to 10
N´m (89 in. lbs.).
(11) Check and adjust the hinges. On rear doors,
the retaining magnets should run up to the middle of
the mating plate at the side wall. If this is not the
case, correct as listed. (Fig. 11)
CAUTION: Adjustment range of screw (3) maximum
1 turn (risk of control cam breaking, 4)
²Retaining magnet is too far forward relative to
mating plate. Turn in adjustment screw (2) at top
and bottom hinge.
²Retaining magnet is too far back relative to mat-
ing plate. Turn out adjustment screw (2) at top and
bottom hinge.
²Retaining magnet is too deep relative to mating
plate. Turn in adjustment screw (2) at top hinge,
turn out adjustment screw (2) at bottom hinge.
²Retaining magnet is too high relative to mating
plate. Turn out adjustment screw (2) at top hinge,
turn in adjustment screw (2) at bottom hinge.
²Retaining magnet strikes too hard against mat-
ing plate. Turn in adjustment screw (1) at top and
bottom hinge.
²Retaining magnet does not make contact with
mating plate. Turn out adjustment screw (1) at top
and bottom hinge.
²Door projects at corner paneling when closed.
Turn out adjustment screw (3) at hinge.
²Door is too far recessed at corner paneling when
closed. Turn in adjustment screw (3) at hinge.
DOOR GLASS
REMOVAL
(1) Position an assistant on one side of the door to
receive the glass and weatherstrip seal.
(2) Start at an inside, upper corner. Separate the
seal from the window opening. Push the glass and
seal outward from the window opening. Remove the
glass and seal.
(3) Clean the window opening.
INSTALLATION
(1) Install the weatherstrip seal on the window
glass. Verify that the glass is seated in the groove
around the edge of the seal.
(2) Insert an installation cord in the weatherstrip
seal inner groove.
NOTE: Use mineral spirits as a lubricant to aid seal
installation in the window opening.
(3) Position the glass and seal in the window open-
ing.
(4) Pull the installation cord outward and force the
seal lip over the panel flange around the edge of the
opening.
(5) Seat the seal inner lip on the panel flange.
Press against the lip around the edge of the seal.
Fig. 11 REAR HINGE ADJUSTMENT
1 - ADJUSTMENT SCREW
2 - ADJUSTMENT SCREW
3 - ADJUSTMENT SCREW
4 - CONTROL ARM
VADOORS - REAR 23 - 31
DOOR (Continued)

TRIM PANEL
REMOVAL
Upper
(1) Remove rivets and remove panel.
Lower
(1) Remove the bolts and remove the stop bumper.
(Fig. 24)
(2) Remove the inside handle actuator. (Refer to 23
- BODY/DOORS - SLIDING/INSIDE HANDLE
ACTUATOR - REMOVAL)
(3) Remove the push pin fasteners and remove the
trim panel.
INSTALLATION
Upper
(1) Install trim panel and replace rivets.
Lower
(1) Install the trim panel and push pin fasteners.
(2) Install the inside handle actuator. (Refer to 23 -
BODY/DOORS - SLIDING/INSIDE HANDLE
ACTUATOR - INSTALLATION)
(3) Install stop bumper, bolts and adjust if neces-
sary. (Refer to 23 - BODY/DOORS - SLIDING/SLID-
ING DOOR - ADJUSTMENTS)
DOOR GLASS
REMOVAL
(1) Position an assistant on one side of the door to
receive the glass and weatherstrip seal.
(2) Start at an inside, upper corner. Separate the
seal from the window opening. Push the glass and
seal outward from the window opening. Remove the
glass and seal.
(3) Clean the window opening.
INSTALLATION
(1) Install the weatherstrip seal on the window
glass. Verify that the glass is seated in the groove
around the edge of the seal.
(2) Insert an installation cord in the weatherstrip
seal inner groove.
NOTE: Use mineral spirits as a lubricant to aid seal
installation in the window opening.
(3)
Position the glass and seal in the window opening.
(4) Pull the installation cord outward and force the
seal lip over the panel flange around the edge of the
opening.
(5) Seat the seal inner lip on the panel flange.
Press against the lip around the edge of the seal.
NOTE: Remove any mineral spirits with a clean
cloth after glass installation.
(6) Verify that the seal is seated in the window
opening (Fig. 25).
(7)
Test the window for water leaks. (Refer to 23 -
BODY - DIAGNOSIS AND TESTING - WATER LEAKS)
Fig. 25 Glass & Weatherstrip Seal Installation
1 - BODY PANEL
2 - WEATHERSTRIP SEAL
3 - INSTALLATION CORD
4 - WINDOW OPENING
Fig. 24 LOCK ASSEMBLY
1 - LATCH/LOCK CONTROL ASSEMBLY
2 - LOCK ROD
3 - LOCK KNOB
4 - LATCH CONTROL CABLE
5 - ELECTRICAL CONNECTOR
6 - ELECTRICAL CONNECTOR
7 - INTERIOR HANDLE ACTUATOR
8 - STOP BUMPER
9 - TRIM PANEL
23 - 46 DOORS - SLIDINGVA

BACKLITE - BULKHEAD TRIM PANEL -
INSTALLATION.......................23-81
BACKLITE - BULKHEAD TRIM PANEL -
REMOVAL..........................23-81
BACKUP LAMP BULB - INSTALLATION.....8L-6
BACKUP LAMP BULB - REMOVAL........8L-5
BALANCE - STANDARD PROCEDURE,
TIRE AND WHEEL.....................22-3
BALL JOINT - INSTALLATION, LOWER......2-6
BALL JOINT - REMOVAL, LOWER..........2-6
BAR - DESCRIPTION, STABILIZER.........2-9
BAR - INSTALLATION, STABILIZER.....2-15,2-9
BAR - OPERATION, STABILIZER...........2-9
BAR - REMOVAL, STABILIZER........2-15,2-9
BASE BRAKE, SPECIFICATIONS............5-6
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-2
BASECOAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-74
BATTERY - DESCRIPTION...............8F-6
BATTERY - DIAGNOSIS AND TESTING.....8F-7
BATTERY - OPERATION.................8F-7
BATTERY CABLES - DESCRIPTION.......8F-14
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-14
BATTERY CABLES - INSTALLATION.......8F-16
BATTERY CABLES - OPERATION.........8F-14
BATTERY CABLES - REMOVAL..........8F-16
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY ELECTROLYTE LEVEL -
STANDARD PROCEDURE, CHECKING.....8F-12
BATTERY HOLDDOWN - DESCRIPTION....8F-14
BATTERY HOLDDOWN - INSTALLATION . . . 8F-14
BATTERY HOLDDOWN - REMOVAL.......8F-14
BATTERY INSTALLATION, INSTALLATION
- AUXILIARY........................8F-13
BATTERY INSTALLATION, INSTALLATION
- UNDER HOOD......................8F-13
BATTERY REMOVAL, REMOVAL -
AUXILIARY..........................8F-13
BATTERY REMOVAL, REMOVAL - UNDER
HOOD..............................8F-12
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-6
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM SPECIAL TOOLS,
SPECIAL TOOLS......................8F-6
BATTERY TESTER - STANDARD
PROCEDURE, USING MICRO 420........8F-11
BATTERY TRAY - DESCRIPTION.........8F-16
BATTERY TRAY - INSTALLATION.........8F-16
BATTERY TRAY - OPERATION...........8F-16
BATTERY TRAY - REMOVAL............8F-16
BEAM HEADLAMP BULB -
INSTALLATION, HIGH.................8L-17
BEAM HEADLAMP BULB -
INSTALLATION, LOW..................8L-19
BEAM HEADLAMP BULB - REMOVAL,
HIGH..............................8L-17
BEAM HEADLAMP BULB - REMOVAL,
LOW ..............................8L-18
BEAM INDICATOR - DESCRIPTION, HIGH . . 8J-17
BEAM INDICATOR - OPERATION, HIGH....8J-17
BEARING - INSTALLATION, CENTER........3-9
BEARING - INSTALLATION, HUB...........2-5
BEARING - INSTALLATION, OUTPUT
SHAFT............................21-122
BEARING - REMOVAL, CENTER...........3-8
BEARING - REMOVAL, HUB..............2-4
BEARING - REMOVAL, OUTPUT SHAFT . . . 21-122
BEARINGS/SEALS - INSTALLATION, AXLE . . 3-17
BEARINGS/SEALS - INSTALLATION, AXLE
HUB................................3-20
BEARINGS/SEALS - REMOVAL, AXLE......3-17
BEARINGS/SEALS - REMOVAL, AXLE
HUB
................................3-20
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE
.....................7-5
BELT & RETRACTOR - INSTALLATION,
FRONT SEAT
........................8O-21
BELT & RETRACTOR - INSTALLATION,
REAR SEAT
.........................8O-29
BELT & RETRACTOR - REMOVAL, FRONT
SEAT
..............................8O-19BELT & RETRACTOR - REMOVAL, REAR
SEAT ..............................8O-27
BELT BUCKLE - INSTALLATION, FRONT
SEAT ..............................8O-23
BELT BUCKLE - REMOVAL, FRONT SEAT . . 8O-22
BELT SWITCH - DESCRIPTION, SEAT.....8O-31
BELT SWITCH - OPERATION, SEAT.......8O-31
BELT TENSIONER - DESCRIPTION, SEAT . . 8O-31
BELT TENSIONER - OPERATION, SEAT....8O-32
BELT TENSIONERS - DESCRIPTION........7-5
BELT TENSIONERS - OPERATION..........7-5
BELT TURNING LOOP ADJUSTER -
INSTALLATION, SEAT.................8O-34
BELT TURNING LOOP ADJUSTER -
REMOVAL, SEAT.....................8O-33
BELT WEATHERSTRIP - INSTALLATION,
FRONT DOOR INNER..................23-87
BELT WEATHERSTRIP - INSTALLATION,
FRONT DOOR OUTER.................23-87
BELT WEATHERSTRIP - REMOVAL,
FRONT DOOR INNER..................23-87
BELT WEATHERSTRIP - REMOVAL,
FRONT DOOR OUTER.................23-87
BELTS - INSTALLATION, DRIVE............7-8
BELTS - REMOVAL, DRIVE...............7-8
BEZEL - INSTALLATION, ACCESSORY
SWITCH............................23-54
BEZEL - INSTALLATION, CLUSTER.......23-54
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-55
BEZEL - REMOVAL, ACCESSORY SWITCH . 23-54
BEZEL - REMOVAL, CLUSTER...........23-53
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER............................23-55
BLADE - DESCRIPTION, WIPER.........8R-15
BLADE - INSTALLATION, WIPER.........8R-16
BLADE - OPERATION, WIPER...........8R-15
BLADE - REMOVAL, WIPER............8R-16
BLEED PROCEDURE, STANDARD
PROCEDURE - POWER STEERING
PUMP FILL.........................19-14
BLEEDING - STANDARD PROCEDURE,
MANUAL.............................5-4
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-17
BLEEDING - STANDARD PROCEDURE,
PRESSURE...........................5-5
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR...................24-16
BLOCK - DIAGNOSIS AND TESTING,
BLOWER MOTOR RESISTOR............24-16
BLOCK - INSTALLATION, BLOWER
MOTOR RESISTOR...................24-17
BLOCK - OPERATION, BLOWER MOTOR
RESISTOR..........................24-16
BLOCK - REMOVAL, BLOWER MOTOR
RESISTOR..........................24-16
BLOCK #1 - DESCRIPTION, FUSE......8W-97-2
BLOCK #1 - INSTALLATION, FUSE.....8W-97-3
BLOCK #1 - OPERATION, FUSE.......8W-97-2
BLOCK #1 - REMOVAL, FUSE.........8W-97-3
BLOCK #2 - DESCRIPTION, FUSE......8W-97-3
BLOCK #2 - OPERATION, FUSE.......8W-97-3
BLOCK HEATER - INSTALLATION,
ENGINE.............................7-14
BLOCK HEATER - REMOVAL, ENGINE......7-14
BLOCK JOURNALS - STANDARD
PROCEDURE, MEASURE CRANKSHAFT
....9-35
BLOWER MOTOR - INSTALLATION
. . 24-33,24-40
BLOWER MOTOR - REMOVAL
......24-32,24-39
BLOWER MOTOR RELAY - DESCRIPTION
. . 24-23
BLOWER MOTOR RELAY - DIAGNOSIS
AND TESTING
.......................24-24
BLOWER MOTOR RELAY -
INSTALLATION
.......................24-24
BLOWER MOTOR RELAY - OPERATION
. . . 24-23
BLOWER MOTOR RELAY - REMOVAL
.....24-24
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION
.......................24-16
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING
.............24-16
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION
.......................24-17
BLOWER MOTOR RESISTOR BLOCK -
OPERATION
.........................24-16
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL
..........................24-16BLOWER MOTOR SWITCH -
DESCRIPTION..................24-17,24-22
BLOWER MOTOR SWITCH - DIAGNOSIS
AND TESTING..................24-17,24-23
BLOWER MOTOR SWITCH -
INSTALLATION.......................24-23
BLOWER MOTOR SWITCH - OPERATION . . 24-17,
24-22
BLOWER MOTOR SWITCH - REMOVAL . . . 24-17,
24-23
BODY & CABLE - INSTALLATION,
ANTENNA...........................8A-1
BODY & CABLE - REMOVAL, ANTENNA....8A-1
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC.................23-3
BOLT INSPECTION - STANDARD
PROCEDURE, CYLINDER HEAD...........9-21
BOOST PRESSURE SENSOR -
DESCRIPTION.......................14-17
BOOST PRESSURE SENSOR -
DIAGNOSIS AND TESTING.............14-18
BOOST PRESSURE SENSOR -
INSTALLATION.......................14-18
BOOST PRESSURE SENSOR -
OPERATION.........................14-18
BOOST PRESSURE SENSOR - REMOVAL . . 14-18
BOOSTER - DESCRIPTION, POWER
BRAKE..............................5-19
BOOSTER - DIAGNOSIS AND TESTING,
MASTER CYLINDER/POWER.............5-16
BOOSTER - INSTALLATION, POWER
BRAKE..............................5-19
BOOSTER - OPERATION, POWER BRAKE....5-19
BOOSTER - REMOVAL, POWER BRAKE....5-19
BORES - STANDARD PROCEDURE,
MEASURING CYLINDER................9-34
BOX - INSTALLATION, GLOVE...........23-56
BOX - REMOVAL, GLOVE..............23-56
B-PILLAR TRIM - INSTALLATION........23-69
B-PILLAR TRIM - REMOVAL............23-68
BRACKET - INSTALLATION, LICENSE
PLATE .............................23-47
BRACKET - INSTALLATION, PASSENGER
AIRBAG............................8O-27
BRACKET - INSTALLATION, REAR VIEW
MIRROR SUPPORT...................23-72
BRACKET - REMOVAL, LICENSE PLATE . . . 23-47
BRACKET - REMOVAL, PASSENGER
AIRBAG............................8O-27
BRAKE - CLEANING, REAR DRUM IN
HAT ................................5-27
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - REMOVAL, CONTROLLER
ANTILOCK...........................8E-3
BRAKE BOOSTER - DESCRIPTION,
POWER.............................5-19
BRAKE BOOSTER - INSTALLATION,
POWER.............................5-19
BRAKE BOOSTER - OPERATION, POWER . . . 5-19
BRAKE BOOSTER - REMOVAL, POWER....5-19
BRAKE CABLES - ADJUSTMENT,
PARKING............................5-25
BRAKE FLUID - DESCRIPTION............0-3
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-14
BRAKE FLUID LEVEL - STANDARD
PROCEDURE.........................5-14
BRAKE FLUID, SPECIFICATIONS..........5-14
BRAKE INDICATOR - DESCRIPTION,
BRAKE/PARK........................8J-11
BRAKE INDICATOR - OPERATION,
BRAKE/PARK........................8J-12
BRAKE LAMP SWITCH - INSTALLATION....8L-6
BRAKE LAMP SWITCH - REMOVAL.......8L-6
BRAKE, SPECIAL TOOLS - PARK.........5-23
BRAKE, SPECIFICATIONS - BASE..........5-6
BRAKE SWITCH - INSTALLATION, PARK . . . 8L-20
BRAKE SWITCH - REMOVAL, PARK
......8L-20
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE
........................5-2
BRAKE WEAR INDICATOR -
DESCRIPTION
.......................8J-12
BRAKE WEAR INDICATOR - OPERATION
. . . 8J-12
BRAKE/PARK BRAKE INDICATOR -
DESCRIPTION
.......................8J-11
2 INDEXVA
Description Group-Page Description Group-Page Description Group-Page

BRAKE/PARK BRAKE INDICATOR -
OPERATION.........................8J-12
BRAKE/PARK LAMP BULB -
INSTALLATION........................8L-7
BRAKE/PARK LAMP BULB - REMOVAL.....8L-7
BRAKES, SPECIAL TOOLS................5-7
BREAKER - DESCRIPTION, CIRCUIT....8W-97-2
BREAKER - DIAGNOSIS AND TESTING,
CIRCUIT.........................8W-97-2
BREAKER - OPERATION, CIRCUIT.....8W-97-2
BREAK-IN - STANDARD PROCEDURE,
COMPRESSOR CLUTCH................24-9
BUCKLE - INSTALLATION, FRONT SEAT
BELT ..............................8O-23
BUCKLE - REMOVAL, FRONT SEAT BELT . . 8O-22
BULB - INSTALLATION, BACKUP LAMP....8L-6
BULB - INSTALLATION, BRAKE/PARK
LAMP...............................8L-7
BULB - INSTALLATION, CARGO/DOME
LAMP..............................8L-27
BULB - INSTALLATION, CENTER HIGH
MOUNTED STOP LAMP.................8L-7
BULB - INSTALLATION, CLEARANCE
LAMP...............................8L-8
BULB - INSTALLATION, DOME
LAMP/INTRUSION SENSOR.............8L-30
BULB - INSTALLATION, DOME/READING
LAMP..............................8L-29
BULB - INSTALLATION, ENTRY/EXIT
LAMP..............................8L-32
BULB - INSTALLATION, FOG LAMP.......8L-10
BULB - INSTALLATION, FRONT POSITION
LAMP..............................8L-14
BULB - INSTALLATION, FRONT
TURN/PARK/SIDE MARKER LAMP.......8L-15
BULB - INSTALLATION, HIGH BEAM
HEADLAMP.........................8L-17
BULB - INSTALLATION, LICENSE PLATE
LAMP..............................8L-18
BULB - INSTALLATION, LOW BEAM
HEADLAMP.........................8L-19
BULB - INSTALLATION, REAR SIDE
MARKER LAMP......................8L-21
BULB - INSTALLATION, REAR TURN
LAMP..............................8L-22
BULB - INSTALLATION, REPEATER LAMP . . 8L-22
BULB - REMOVAL, BACKUP LAMP........8L-5
BULB - REMOVAL, BRAKE/PARK LAMP....8L-7
BULB - REMOVAL, CARGO/DOME LAMP . . 8L-27
BULB - REMOVAL, CENTER HIGH
MOUNTED STOP LAMP.................8L-7
BULB - REMOVAL, CLEARANCE LAMP.....8L-8
BULB - REMOVAL, DOME LAMP/
INTRUSION SENSOR..................8L-30
BULB - REMOVAL, DOME/READING
LAMP..............................8L-29
BULB - REMOVAL, ENTRY/EXIT LAMP....8L-31
BULB - REMOVAL, FOG LAMP..........8L-10
BULB - REMOVAL, FRONT POSITION
LAMP..............................8L-14
BULB - REMOVAL, FRONT TURN/PARK/
SIDE MARKER LAMP.................8L-14
BULB - REMOVAL, HIGH BEAM
HEADLAMP.........................8L-17
BULB - REMOVAL, LICENSE PLATE
LAMP..............................8L-17
BULB - REMOVAL, LOW BEAM
HEADLAMP.........................8L-18
BULB - REMOVAL, REAR SIDE MARKER
LAMP..............................8L-21
BULB - REMOVAL, REAR TURN LAMP....8L-21
BULB - REMOVAL, REPEATER LAMP.....8L-22
BULKHEAD - INSTALLATION............8L-29
BULKHEAD - REMOVAL................8L-28
BULKHEAD TRIM PANEL -
INSTALLATION.......................23-69
BULKHEAD TRIM PANEL -
INSTALLATION, BACKLITE..............23-81
BULKHEAD TRIM PANEL - REMOVAL.....23-69
BULKHEAD TRIM PANEL - REMOVAL,
BACKLITE..........................23-81
BUMPER - STEP - INSTALLATION, REAR
. . . 13-3
BUMPER - STEP - REMOVAL, REAR
.......13-3
BUMPER - STEPS - INSTALLATION,
FRONT
..............................13-2
BUMPER - STEPS - REMOVAL, FRONT
.....13-2
BURNT FLUID - DIAGNOSIS AND
TESTING, CAUSES OF
................21-102BUSHINGS - INSTALLATION..............2-3
BUSHINGS - REMOVAL..................2-3
BUZZ, SQUEAK & RATTLE - STANDARD
PROCEDURE........................23-10
CABIN HEATER - DESCRIPTION.........24-72
CABIN HEATER - OPERATION...........24-72
CABLE - DESCRIPTION.................8P-3
CABLE - DIAGNOSIS AND TESTING,
GEARSHIFT........................21-109
CABLE - INSTALLATION, ANTENNA BODY . . 8A-1
CABLE - INSTALLATION, GEARSHIFT....21-109
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-2
CABLE - INSTALLATION, LATCH RELEASE . 23-51
CABLE - INSTALLATION, PARK LOCK....21-126
CABLE - REMOVAL, ANTENNA BODY......8A-1
CABLE - REMOVAL, GEARSHIFT........21-109
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-1
CABLE - REMOVAL, LATCH RELEASE.....23-51
CABLE - REMOVAL, PARK LOCK........21-125
CABLE TENSIONER - INSTALLATION......5-23
CABLE TENSIONER - REMOVAL..........5-23
CABLES - ADJUSTMENT, PARKING
BRAKE..............................5-25
CABLES - DESCRIPTION, BATTERY.......8F-14
CABLES - DIAGNOSIS AND TESTING,
BATTERY...........................8F-14
CABLES - INSTALLATION, BATTERY......8F-16
CABLES - INSTALLATION, MODE DOOR . . . 24-19
CABLES - OPERATION, BATTERY........8F-14
CABLES - REMOVAL, BATTERY..........8F-16
CABLES - REMOVAL, MODE DOOR.......24-19
CAMSHAFT POSITION - STANDARD
PROCEDURE, CHECKING................9-27
CAMSHAFT POSITION SENSOR -
DESCRIPTION.......................14-19
CAMSHAFT POSITION SENSOR -
INSTALLATION.......................14-19
CAMSHAFT POSITION SENSOR -
OPERATION.........................14-19
CAMSHAFT POSITION SENSOR -
REMOVAL..........................14-19
CAMSHAFT(S) - INSTALLATION..........9-29
CAMSHAFT(S) - REMOVAL..............9-28
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-18
CAP - DIAGNOSIS AND TESTING,
RADIATOR PRESSURE.................7-19
CAP - OPERATION, RADIATOR
PRESSURE..........................7-18
CAPACITIES - SPECIFICATIONS, FLUID......0-4
CAPACITY, SPECIFICATIONS - CHARGE . . . 24-49
CARGO/DOME LAMP BULB -
INSTALLATION.......................8L-27
CARGO/DOME LAMP BULB - REMOVAL . . . 8L-27
CARGO/DOME LAMP UNIT -
INSTALLATION.......................8L-28
CARGO/DOME LAMP UNIT - REMOVAL . . . 8L-28
CARPETS AND FLOOR MATS -
INSTALLATION.......................23-70
CARPETS AND FLOOR MATS - REMOVAL . 23-69
CARRIER - INSTALLATION, SPARE TIRE . . . 22-10
CARRIER - REMOVAL, SPARE TIRE......22-10
CATALYTIC CONVERTER - INSTALLATION . . . 11-3
CATALYTIC CONVERTER - REMOVAL......11-3
CAUSES OF BURNT FLUID - DIAGNOSIS
AND TESTING
......................21-102
CAUTION - CAUTION
..................24-45
CAUTION - REFRIGERANT HOSES/LINES/
TUBES PRECAUTIONS
.................24-45
CAUTION, CAUTION
...................24-45
CAUTION, INTERIOR
..................23-67
CENTER - DESCRIPTION, POWER
DISTRIBUTION
....................8W-97-3
CENTER - OPERATION, POWER
DISTRIBUTION
....................8W-97-3
CENTER BEARING - INSTALLATION
........3-9
CENTER BEARING - REMOVAL
............3-8
CENTER BEZEL - INSTALLATION,
INSTRUMENT PANEL
..................23-55
CENTER BEZEL - REMOVAL,
INSTRUMENT PANEL
..................23-55
CENTER HIGH MOUNTED STOP LAMP
BULB - INSTALLATION
.................8L-7
CENTER HIGH MOUNTED STOP LAMP
BULB - REMOVAL
.....................8L-7CENTER HIGH MOUNTED STOP LAMP
UN - INSTALLATION...................8L-8
CENTER HIGH MOUNTED STOP LAMP
UN - REMOVAL.......................8L-8
CENTER ROLLER ARM - INSTALLATION . . . 23-38
CENTER ROLLER ARM - REMOVAL......23-37
CENTER TRACK - INSTALLATION........23-39
CENTER TRACK - REMOVAL............23-38
CENTERING - STANDARD PROCEDURE,
CLOCKSPRING......................8O-13
CENTRAL TIMER MODULE -
DESCRIPTION........................8E-1
CENTRAL TIMER MODULE - DIAGNOSIS
AND TESTING........................8E-2
CENTRAL TIMER MODULE -
INSTALLATION........................8E-2
CENTRAL TIMER MODULE - OPERATION . . . 8E-2
CENTRAL TIMER MODULE - REMOVAL....8E-2
CHAIN - INSTALLATION, OIL PUMP.......9-54
CHAIN - INSTALLATION, TIMING.........9-67
CHAIN - REMOVAL, OIL PUMP...........9-53
CHAIN - REMOVAL, TIMING.............9-63
CHAIN COVER - INSTALLATION, TIMING . . . 9-60
CHAIN COVER - REMOVAL, TIMING.......9-59
CHAIN TENSIONER - INSTALLATION,
TIMING.............................9-71
CHAIN TENSIONER - REMOVAL, TIMING . . . 9-70
CHAIN TENSIONING RAIL -
INSTALLATION, TIMING.................9-66
CHAIN TENSIONING RAIL - REMOVAL,
TIMING.............................9-63
CHARGE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-48
CHARGE AIR COOLER AND PLUMBING -
CLEANING...........................11-5
CHARGE AIR COOLER AND PLUMBING -
DESCRIPTION........................11-4
CHARGE AIR COOLER AND PLUMBING -
INSPECTION.........................11-5
CHARGE AIR COOLER AND PLUMBING -
INSTALLATION........................11-5
CHARGE AIR COOLER AND PLUMBING -
OPERATION..........................11-4
CHARGE AIR COOLER AND PLUMBING -
REMOVAL...........................11-5
CHARGE AIR COOLER SYSTEM - LEAKS
- DIAGNOSIS AND TESTING.............11-4
CHARGE CAPACITY, SPECIFICATIONS.....24-49
CHARGING - STANDARD PROCEDURE,
BATTERY............................8F-8
CHARGING INDICATOR - DESCRIPTION . . . 8J-13
CHARGING INDICATOR - OPERATION.....8J-13
CHART - SPECIFICATIONS, TORQUE....5-29,5-5
CHART - SPECIFICATIONS, TORQUE.....19-10,
19-14,19-5,19-9
CHART - SPECIFICATIONS, TORQUE....2-12,2-2
CHART, SPECIFICATIONS - TORQUE.......5-22
CHART, SPECIFICATIONS - TORQUE.......22-5
CHECK - INSTALLATION..........23-13,23-24
CHECK - REMOVAL..............23-13,23-24
CHECK OIL LEVEL - STANDARD
PROCEDURE.......................21-102
CHECK VALVE - DESCRIPTION...........8R-7
CHECK VALVE - INSTALLATION..........8R-7
CHECK VALVE - OPERATION.............8R-7
CHECK VALVE - REMOVAL..............8R-7
CHECKING AND REPAIRING
CONNECTING RODS - STANDARD
PROCEDURE.........................9-40
CHECKING BATTERY ELECTROLYTE
LEVEL - STANDARD PROCEDURE........8F-12
CHECKING CAMSHAFT POSITION -
STANDARD PROCEDURE................9-27
CHECKS - DIAGNOSIS AND TESTING,
PRELIMINARY.........................7-1
CHIME WARNING SYSTEM - DIAGNOSIS
AND TESTING........................8B-2
CHIME/BUZZER - DESCRIPTION..........8B-1
CHIME/BUZZER - OPERATION............8B-1
CIGAR LIGHTER OUTLET -
DESCRIPTION.....................8W-97-1
CIGAR LIGHTER OUTLET - DIAGNOSIS
AND TESTING
.....................8W-97-2
CIGAR LIGHTER OUTLET - OPERATION
. 8W-97-2
CIGAR LIGHTER OUTLET - REMOVAL
. . 8W-97-2
CIRCUIT BREAKER - DESCRIPTION
....8W-97-2
CIRCUIT BREAKER - DIAGNOSIS AND
TESTING
.........................8W-97-2
VAINDEX 3
Description Group-Page Description Group-Page Description Group-Page

FREEWHEELING CLUTCH -
DISASSEMBLY......................21-106
FREEWHEELING CLUTCH - OPERATION . . 21-105
FROM FUEL FILTER - STANDARD
PROCEDURES, DRAINING WATER........14-2
FROM GEAR TO COOLER TUBE -
INSTALLATION, RETURN HOSE..........19-15
FROM GEAR TO COOLER TUBE -
REMOVAL, RETURN HOSE.............19-15
FROM PUMP TO COOLER TUBE -
INSTALLATION, RETURN LINE..........19-15
FROM PUMP TO COOLER TUBE -
REMOVAL, RETURN LINE..............19-15
FRONT - INSTALLATION............5-14,5-24
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL............................9-38
FRONT - INSTALLATION, SEAT..........23-77
FRONT - INSTALLATION, SEAT
ADJUSTERS.........................23-78
FRONT - INSTALLATION, SEAT BACK.....23-77
FRONT - INSTALLATION, SEAT CUSHION . . 23-78
FRONT - REMOVAL................5-13,5-24
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL...............................9-38
FRONT - REMOVAL, SEAT..............23-77
FRONT - REMOVAL, SEAT ADJUSTERS . . . 23-78
FRONT - REMOVAL, SEAT BACK.........23-77
FRONT - REMOVAL, SEAT CUSHION......23-78
FRONT BUMPER - STEPS -
INSTALLATION........................13-2
FRONT BUMPER - STEPS - REMOVAL.....13-2
FRONT COVER - INSTALLATION,
CYLINDER HEAD......................9-26
FRONT COVER - REMOVAL, CYLINDER
HEAD...............................9-23
FRONT DOOR INNER BELT
WEATHERSTRIP - INSTALLATION........23-87
FRONT DOOR INNER BELT
WEATHERSTRIP - REMOVAL............23-87
FRONT DOOR OUTER BELT
WEATHERSTRIP - INSTALLATION........23-87
FRONT DOOR OUTER BELT
WEATHERSTRIP - REMOVAL............23-87
FRONT (DRW) - INSTALLATION . . 5-11,5-13,5-21
FRONT (DRW) - REMOVAL.......5-12,5-20,5-9
FRONT FASCIA - INSTALLATION..........13-2
FRONT FASCIA - REMOVAL..............13-2
FRONT LAMP UNIT - ADJUSTMENT......8L-12
FRONT LAMP UNIT - INSTALLATION.....8L-12
FRONT LAMP UNIT - REMOVAL.........8L-12
FRONT POSITION LAMP BULB -
INSTALLATION.......................8L-14
FRONT POSITION LAMP BULB -
REMOVAL..........................8L-14
FRONT SEAT BELT & RETRACTOR -
INSTALLATION......................8O-21
FRONT SEAT BELT & RETRACTOR -
REMOVAL..........................8O-19
FRONT SEAT BELT BUCKLE -
INSTALLATION......................8O-23
FRONT SEAT BELT BUCKLE - REMOVAL . . 8O-22
FRONT (SRW) - INSTALLATION . . 5-10,5-12,5-21
FRONT (SRW) - REMOVAL.......5-11,5-19,5-9
FRONT SUSPENSION, SPECIAL TOOLS....19-11
FRONT SUSPENSION, SPECIAL TOOLS.....2-2
FRONT TURN/PARK/SIDE MARKER LAMP
BULB - INSTALLATION................8L-15
FRONT TURN/PARK/SIDE MARKER LAMP
BULB - REMOVAL....................8L-14
FRONT WHEEL SPEED SENSOR -
INSTALLATION........................5-30
FRONT WHEEL SPEED SENSOR -
REMOVAL...........................5-30
FUEL DOSING PUMP - DESCRIPTION.....24-74
FUEL DOSING PUMP - INSTALLATION....24-74
FUEL DOSING PUMP - OPERATION......24-74
FUEL DOSING PUMP - REMOVAL........24-74
FUEL FILL DOOR - INSTALLATION.......23-47
FUEL FILL DOOR - REMOVAL...........23-47
FUEL FILTER - DESCRIPTION............14-5
FUEL FILTER - INSTALLATION
............14-6
FUEL FILTER - OPERATION
..............14-5
FUEL FILTER - REMOVAL
...............14-5
FUEL FILTER - STANDARD
PROCEDURES, DRAINING WATER
FROM
..............................14-2
FUEL FILTER CLOGGED INDICATOR -
DESCRIPTION
.......................8J-15FUEL FILTER CLOGGED INDICATOR -
OPERATION.........................8J-15
FUEL GAUGE - DESCRIPTION...........8J-16
FUEL GAUGE - OPERATION.............8J-16
FUEL INDICATOR - DESCRIPTION, LOW . . . 8J-18
FUEL INDICATOR - OPERATION, LOW.....8J-18
FUEL INJECTOR, DESCRIPTION.........14-20
FUEL INJECTORS - STANDARD
PROCEDURE, CLEANING...............14-22
FUEL LEVEL SENDING UNIT / SENSOR -
DESCRIPTION.......................14-15
FUEL LEVEL SENDING UNIT / SENSOR -
INSTALLATION.......................14-15
FUEL LEVEL SENDING UNIT / SENSOR -
REMOVAL..........................14-15
FUEL LINE - INSTALLATION............24-76
FUEL LINE - REMOVAL................24-75
FUEL LINES - DIAGNOSIS AND TESTING,
HIGH PRESSURE......................14-1
FUEL LINES - STANDARD PROCEDURE,
DISCONNECTING AND CONNECTING......14-2
FUEL PRESSURE SOLENOID -
DESCRIPTION.......................14-27
FUEL PRESSURE SOLENOID -
INSTALLATION.......................14-28
FUEL PRESSURE SOLENOID -
OPERATION.........................14-27
FUEL PRESSURE SOLENOID - REMOVAL . . 14-28
FUEL PUMP TEST - STANDARD
PROCEDURE, LOW PRESSURE...........14-3
FUEL RAIL - DESCRIPTION..............14-11
FUEL RAIL - INSTALLATION............14-11
FUEL RAIL - OPERATION...............14-11
FUEL RAIL - REMOVAL................14-11
FUEL REQUIREMENTS - DIESEL ENGINE
- DESCRIPTION........................0-1
FUEL SENSOR - DESCRIPTION, WATER
IN ................................14-16
FUEL SENSOR - OPERATION, WATER IN . . 14-16
FUEL SHUTOFF SOL - DESCRIPTION, HI
PRESSURE.........................14-16
FUEL SHUTOFF SOL - OPERATION, HI
PRESSURE.........................14-16
FUEL SUPPLY RESTRICTIONS -
DIAGNOSIS AND TESTING..............14-5
FUEL SYSTEM - DIAGNOSIS AND
TESTING, AIR IN......................14-2
FUEL SYSTEM COMPONENTS -
STANDARD PROCEDURES, CLEANING.....14-2
FUEL SYSTEM PRESSURE - WARNING,
HIGH...............................14-1
FUEL SYSTEM, SPECIAL TOOLS..........14-5
FUEL TANK - DESCRIPTION............14-12
FUEL TANK - INSTALLATION............14-13
FUEL TANK - REMOVAL...............14-12
FUEL TANK MODULE - DESCRIPTION.....14-13
FUEL TANK MODULE - INSTALLATION....14-14
FUEL TANK MODULE - REMOVAL........14-13
FUEL TEMPERATURE SENSOR -
DESCRIPTION.......................14-29
FUEL TEMPERATURE SENSOR -
INSTALLATION.......................14-29
FUEL TEMPERATURE SENSOR -
OPERATION.........................14-29
FUEL TEMPERATURE SENSOR -
REMOVAL..........................14-29
FUNCTION TEST - DIAGNOSIS AND
TESTING............................24-3
FUSE BLOCK #1 - DESCRIPTION......8W-97-2
FUSE BLOCK #1 - INSTALLATION......8W-97-3
FUSE BLOCK #1 - OPERATION........8W-97-2
FUSE BLOCK #1 - REMOVAL.........8W-97-3
FUSE BLOCK #2 - DESCRIPTION......8W-97-3
FUSE BLOCK #2 - OPERATION........8W-97-3
FUSES POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON.......8W-01-8
GALLERY PLUGS - STANDARD
PROCEDURE, REPLACING ENGINE
CORE AND OIL.......................9-34
GAP - STANDARD PROCEDURE,
COMPRESSOR CLUTCH AIR
.............24-9
GAP AND FLUSH - SPECIFICATIONS
......23-88
GAUGE - DESCRIPTION, ENGINE
TEMPERATURE
......................8J-15
GAUGE - DESCRIPTION, FUEL
...........8J-16
GAUGE - OPERATION, ENGINE
TEMPERATURE
......................8J-15GAUGE - OPERATION, FUEL............8J-16
GAUGES - DIAGNOSIS AND TESTING,
PRESSURE..........................22-8
GEAR - DESCRIPTION..................19-8
GEAR - INSTALLATION.................19-8
GEAR - INSTALLATION, INTERMEDIATE....9-66
GEAR - REMOVAL.....................19-8
GEAR - REMOVAL, INTERMEDIATE........9-61
GEAR SELECTOR INDICATOR -
DESCRIPTION.......................8J-17
GEAR SELECTOR INDICATOR -
OPERATION.........................8J-17
GEAR TO COOLER TUBE -
INSTALLATION, RETURN HOSE FROM....19-15
GEAR TO COOLER TUBE - REMOVAL,
RETURN HOSE FROM.................19-15
GEARSHIFT CABLE - DIAGNOSIS AND
TESTING..........................21-109
GEARSHIFT CABLE - INSTALLATION.....21-109
GEARSHIFT CABLE - REMOVAL........21-109
GEARTRAIN - ASSEMBLY, PLANETARY . . . 21-131
GEARTRAIN - DESCRIPTION,
PLANETARY........................21-130
GEARTRAIN - DISASSEMBLY,
PLANETARY........................21-131
GEARTRAIN - OPERATION, PLANETARY . . 21-130
GENERAL - WARNINGS.............8W-01-6
GENERATOR - DESCRIPTION...........8F-18
GENERATOR - INSTALLATION...........8F-18
GENERATOR - OPERATION.............8F-18
GENERATOR - REMOVAL...............8F-18
GENERATOR DECOUPLER - DIAGNOSIS
AND TESTING.......................8F-19
GENERATOR DECOUPLER PULLEY -
DESCRIPTION.......................8F-19
GENERATOR DECOUPLER PULLEY -
INSTALLATION.......................8F-21
GENERATOR DECOUPLER PULLEY -
OPERATION.........................8F-19
GENERATOR DECOUPLER PULLEY -
REMOVAL..........................8F-20
GLASS - INSTALLATION, DOOR....23-15,23-31,
23-46
GLASS - INSTALLATION, SIDE VIEW
MIRROR...........................23-49
GLASS - REMOVAL, DOOR . . . 23-15,23-31,23-46
GLASS - REMOVAL, SIDE VIEW MIRROR . . 23-49
GLOVE BOX - INSTALLATION...........23-56
GLOVE BOX - REMOVAL...............23-56
GLOW PLUG - INSTALLATION............8I-1
GLOW PLUG - REMOVAL................8I-1
GLOW PLUG RELAY - DESCRIPTION.......8I-2
GLOW PLUG RELAY - OPERATION........8I-2
GLOW PLUG RELAYS - DIAGNOSIS AND
TESTING.............................8I-2
GRILLE - INSTALLATION...............23-47
GRILLE - REMOVAL..................23-47
GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT TO..........8W-01-8
GROUND AND SPLICE INFORMATION -
DESCRIPTION, CONNECTOR..........8W-01-5
GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT
TO
..............................8W-01-8
GUIDE RAIL - INSTALLATION, CYLINDER
HEAD
...............................9-26
GUIDE RAIL - REMOVAL, CYLINDER
HEAD
...............................9-24
HANDLE - INSTALLATION, ASSIST
.......23-68
HANDLE - INSTALLATION, EXTERIOR
....23-16,
23-33,23-36
HANDLE - INSTALLATION, LATCH
RELEASE
...........................23-52
HANDLE - REMOVAL, ASSIST
...........23-68
HANDLE - REMOVAL, EXTERIOR
. . . 23-16,23-32,
23-36
HANDLE - REMOVAL, LATCH RELEASE
. . . 23-52
HANDLE ACTUATOR - INSTALLATION,
INSIDE
........................23-34,23-37
HANDLE ACTUATOR - REMOVAL, INSIDE
. 23-34,
23-37
HANDLING NON-DEPLOYED
SUPPLEMENTAL RESTRAINTS -
STANDARD PROCEDURE
...............8O-6
HARNESS - DIAGNOSIS AND TESTING,
WIRING
..........................8W-01-6
VAINDEX 7
Description Group-Page Description Group-Page Description Group-Page

INDICATOR - OPERATION, COOLANT
LOW...............................8J-14
INDICATOR - OPERATION, FUEL FILTER
CLOGGED...........................8J-15
INDICATOR - OPERATION, GEAR
SELECTOR..........................8J-17
INDICATOR - OPERATION, HIGH BEAM....8J-17
INDICATOR - OPERATION, LOW FUEL.....8J-18
INDICATOR - OPERATION, LOW OIL
LEVEL.............................8J-18
INDICATOR - OPERATION,
MAINTENANCE.......................8J-19
INDICATOR - OPERATION, MULTI-
FUNCTION..........................8J-21
INDICATOR - OPERATION, SEATBELT.....8J-22
INDICATOR - OPERATION, TRACTION
CONTROL...........................8J-24
INDICATOR - OPERATION, TRACTION
CONTROL MALFUNCTION..............8J-25
INDICATOR - OPERATION, TURN SIGNAL . . 8J-25
INDICATOR - OPERATION, WAIT-TO-
START .............................8J-26
INDICATOR - OPERATION, WASHER
FLUID..............................8J-27
INDICATOR - OPERATION, WATER-IN-
FUEL..............................8J-28
INDICATOR LAMP (MIL) - DESCRIPTION,
MALFUNCTION.......................8J-20
INDICATOR LAMP (MIL) - OPERATION,
MALFUNCTION.......................8J-20
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR................22-8
INFLATION PRESSURES - DESCRIPTION,
TIRE................................22-7
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-12
INJECTOR CLASSIFICATION - STANDARD
PROCEDURE........................14-22
INJECTOR, DESCRIPTION - FUEL........14-20
INJECTORS - STANDARD PROCEDURE,
CLEANING FUEL.....................14-22
INLET AIR TEMPERATURE SENSOR -
DESCRIPTION.......................14-29
INLET AIR TEMPERATURE SENSOR -
INSTALLATION.......................14-30
INLET AIR TEMPERATURE SENSOR -
OPERATION.........................14-29
INLET AIR TEMPERATURE SENSOR -
REMOVAL..........................14-30
INLET HOSE - INSTALLATION...........24-78
INLET HOSE - REMOVAL...............24-78
INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT DOOR...........23-87
INNER BELT WEATHERSTRIP -
REMOVAL, FRONT DOOR..............23-87
INPUT SPEED SENSORS - DESCRIPTION . 21-119
INPUT SPEED SENSORS - OPERATION . . . 21-119
INSIDE HANDLE ACTUATOR -
INSTALLATION..................23-34,23-37
INSIDE HANDLE ACTUATOR -
REMOVAL.....................23-34,23-37
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING........................8J-7
INSTRUMENT CLUSTER - INSTALLATION . . . 8J-9
INSTRUMENT CLUSTER - OPERATION.....8J-5
INSTRUMENT CLUSTER - REMOVAL......8J-7
INSTRUMENT PANEL - INSTALLATION....8L-29
INSTRUMENT PANEL - REMOVAL........8L-28
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-2
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-1
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION.......................23-61
INSTRUMENT PANEL ASSEMBLY -
REMOVAL..........................23-57
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION.......................23-55
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL..........................23-55
INSTRUMENT PANEL DUCTS -
INSTALLATION
.......................24-38
INSTRUMENT PANEL DUCTS - REMOVAL
. 24-37
INTAKE MANIFOLD - INSTALLATION
.......9-58
INTAKE MANIFOLD - REMOVAL
..........9-57
INTERIOR - CAUTION
.................23-67INTERIOR - DESCRIPTION, LAMPS/
LIGHTING..........................8L-25
INTERIOR - OPERATION, LAMPS/
LIGHTING..........................8L-26
INTERIOR LIGHTING - SPECIFICATIONS . . . 8L-26
INTERMEDIATE GEAR - INSTALLATION.....9-66
INTERMEDIATE GEAR - REMOVAL........9-61
INTERMEDIATE SHAFT - INSTALLATION....19-5
INTERMEDIATE SHAFT - REMOVAL.......19-5
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-2
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-9
INTRUSION SENSOR - INSTALLATION.....8Q-2
INTRUSION SENSOR - REMOVAL.........8Q-2
INVERTED FLARING - STANDARD
PROCEDURE, DOUBLE..................5-8
ISO FLARING - STANDARD PROCEDURE....5-8
JAMB SWITCH - INSTALLATION, DOOR . . . 8L-31
JAMB SWITCH - REMOVAL, DOOR.......8L-31
JET - DESCRIPTION, OIL................9-51
JET - INSTALLATION, OIL...............9-51
JET - REMOVAL, OIL...................9-51
JOINT - INSTALLATION, LOWER BALL......2-6
JOINT - REMOVAL, LOWER BALL..........2-6
JOURNALS - STANDARD PROCEDURE,
MEASURE CRANKSHAFT AND BLOCK......9-35
JUMP STARTING - STANDARD
PROCEDURE............................0-6
K1 - ASSEMBLY, DRIVING CLUTCH.......21-75
K1 - DISASSEMBLY, DRIVING CLUTCH....21-74
K2 - ASSEMBLY, DRIVING CLUTCH.......21-78
K2 - DISASSEMBLY, DRIVING CLUTCH....21-76
K3 - ASSEMBLY, DRIVING CLUTCH.......21-80
K3 - DISASSEMBLY, DRIVING CLUTCH....21-80
KEY - DESCRIPTION, TRANSPONDER.....8Q-5
KEY - OPERATION, TRANSPONDER.......8Q-5
KEY REMOTE ENTRY MODULE -
DESCRIPTION, SENTRY................8Q-2
KEY REMOTE ENTRY MODULE -
INSTALLATION, SENTRY................8Q-4
KEY REMOTE ENTRY MODULE -
OPERATION, SENTRY..................8Q-3
KEY REMOTE ENTRY MODULE -
REMOVAL, SENTRY...................8Q-3
KEYLESS ENTRY TRANSMITTER -
DESCRIPTION, REMOTE................8N-2
KEY/LOCK CYLINDER - INSTALLATION.....19-7
KEY/LOCK CYLINDER - REMOVAL........19-6
KNUCKLE - INSTALLATION...............2-5
KNUCKLE - REMOVAL...................2-5
LAMP BULB - INSTALLATION, BACKUP....8L-6
LAMP BULB - INSTALLATION,
BRAKE/PARK.........................8L-7
LAMP BULB - INSTALLATION,
CARGO/DOME.......................8L-27
LAMP BULB - INSTALLATION, CENTER
HIGH MOUNTED STOP.................8L-7
LAMP BULB - INSTALLATION,
CLEARANCE..........................8L-8
LAMP BULB - INSTALLATION,
DOME/READING.....................8L-29
LAMP BULB - INSTALLATION,
ENTRY/EXIT.........................8L-32
LAMP BULB - INSTALLATION, FOG.......8L-10
LAMP BULB - INSTALLATION, FRONT
POSITION..........................8L-14
LAMP BULB - INSTALLATION, FRONT
TURN/PARK/SIDE MARKER.............8L-15
LAMP BULB - INSTALLATION, LICENSE
PLATE .............................8L-18
LAMP BULB - INSTALLATION, REAR
SIDE MARKER.......................8L-21
LAMP BULB - INSTALLATION, REAR
TURN..............................8L-22
LAMP BULB - INSTALLATION, REPEATER . . 8L-22
LAMP BULB - REMOVAL, BACKUP........8L-5
LAMP BULB - REMOVAL, BRAKE/PARK....8L-7
LAMP BULB - REMOVAL, CARGO/DOME . . 8L-27
LAMP BULB - REMOVAL, CENTER HIGH
MOUNTED STOP......................8L-7
LAMP BULB - REMOVAL, CLEARANCE
.....8L-8
LAMP BULB - REMOVAL, DOME/
READING
...........................8L-29
LAMP BULB - REMOVAL, ENTRY/EXIT
....8L-31
LAMP BULB - REMOVAL, FOG
..........8L-10
LAMP BULB - REMOVAL, FRONT
POSITION
..........................8L-14LAMP BULB - REMOVAL, FRONT
TURN/PARK/SIDE MARKER.............8L-14
LAMP BULB - REMOVAL, LICENSE
PLATE .............................8L-17
LAMP BULB - REMOVAL, REAR SIDE
MARKER...........................8L-21
LAMP BULB - REMOVAL, REAR TURN....8L-21
LAMP BULB - REMOVAL, REPEATER.....8L-22
LAMP (MIL) - DESCRIPTION,
MALFUNCTION INDICATOR.............8J-20
LAMP (MIL) - OPERATION,
MALFUNCTION INDICATOR.............8J-20
LAMP RELAY - INSTALLATION, DAYTIME
RUNNING............................8L-9
LAMP RELAY - INSTALLATION, FOG......8L-11
LAMP RELAY - REMOVAL, DAYTIME
RUNNING............................8L-9
LAMP RELAY - REMOVAL, FOG.........8L-10
LAMP SWITCH - INSTALLATION, BRAKE . . . 8L-6
LAMP SWITCH - INSTALLATION, FOG....8L-12
LAMP SWITCH - REMOVAL, BRAKE.......8L-6
LAMP SWITCH - REMOVAL, FOG........8L-11
LAMP UN - INSTALLATION, CENTER
HIGH MOUNTED STOP.................8L-8
LAMP UN - REMOVAL, CENTER HIGH
MOUNTED STOP......................8L-8
LAMP UNIT - ADJUSTMENT, FRONT......8L-12
LAMP UNIT - INSTALLATION, ASH
RECEIVER/CIGAR LIGHTER.............8L-27
LAMP UNIT - INSTALLATION, CARGO/
DOME...............................8L-28
LAMP UNIT - INSTALLATION,
CLEARANCE..........................8L-9
LAMP UNIT - INSTALLATION, DOME/
READING...........................8L-30
LAMP UNIT - INSTALLATION, ENTRY/
EXIT...............................8L-32
LAMP UNIT - INSTALLATION, FRONT.....8L-12
LAMP UNIT - INSTALLATION, LICENSE
PLATE .............................8L-18
LAMP UNIT - INSTALLATION, REPEATER . . 8L-23
LAMP UNIT - INSTALLATION, TAIL.......8L-23
LAMP UNIT - REMOVAL, ASH
RECEIVER/CIGAR LIGHTER.............8L-27
LAMP UNIT - REMOVAL, CARGO/DOME . . . 8L-28
LAMP UNIT - REMOVAL, CLEARANCE.....8L-8
LAMP UNIT - REMOVAL, DOME/
READING...........................8L-30
LAMP UNIT - REMOVAL, ENTRY/EXIT....8L-32
LAMP UNIT - REMOVAL, FRONT.........8L-12
LAMP UNIT - REMOVAL, LICENSE PLATE . . 8L-18
LAMP UNIT - REMOVAL, REPEATER......8L-22
LAMP UNIT - REMOVAL, TAIL...........8L-23
LAMP/INTRUSION SENSOR -
INSTALLATION, DOME.................8L-31
LAMP/INTRUSION SENSOR - REMOVAL,
DOME.............................8L-31
LAMP/INTRUSION SENSOR BULB -
INSTALLATION, DOME.................8L-30
LAMP/INTRUSION SENSOR BULB -
REMOVAL, DOME....................8L-30
LAMPS/LIGHTING - EXTERIOR -
DESCRIPTION........................8L-2
LAMPS/LIGHTING - EXTERIOR -
OPERATION..........................8L-3
LAMPS/LIGHTING - EXTERIOR -
SPECIFICATIONS......................8L-5
LAMPS/LIGHTING - INTERIOR -
DESCRIPTION.......................8L-25
LAMPS/LIGHTING - INTERIOR -
OPERATION.........................8L-26
LATCH - INSTALLATION.....23-18,23-35,23-51
LATCH - INSTALLATION, REAR..........23-40
LATCH - INSTALLATION, SAFETY........23-52
LATCH / LOCK CONTROL -
INSTALLATION.......................23-40
LATCH / LOCK CONTROL - REMOVAL.....23-39
LATCH - REMOVAL.........23-18,23-34,23-51
LATCH - REMOVAL, REAR..............23-40
LATCH - REMOVAL, SAFETY............23-52
LATCH RELEASE CABLE - INSTALLATION . . 23-51
LATCH RELEASE CABLE - REMOVAL.....23-51
LATCH RELEASE HANDLE -
INSTALLATION
.......................23-52
LATCH RELEASE HANDLE - REMOVAL
....23-52
LATCH STRIKER - INSTALLATION
........23-18
LATCH STRIKER - INSTALLATION, REAR
. . 23-41
LATCH STRIKER - REMOVAL
...........23-18
VAINDEX 9
Description Group-Page Description Group-Page Description Group-Page