instrument panel NISSAN NAVARA 2005 Repair Workshop Manual

MODELD40 SERIES
2005 NISSAN EUROPE S.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION F BRAKES
G STEERING H RESTRAINTS
I BODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
CL Clutch
MTManualTransmission
AT Automatic Transmission
TF Transfer
PR Propeller Shaft
FFD Front Final Drive
RFD Rear Final Drive
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
MTC Manual Air Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio, Visual & Telephone System
ACS Auto Cruise Control System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
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C
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M

TROUBLE DIAGNOSIS
AT-79
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MA
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AT
CONSULT-II SETTING PROCEDURE
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
lFor details, refer to the separate “CONSULT-II Operations Man-
ual”.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector, which is located in instrument lower panel on
driver side.
3. Turn ignition switch ON. (Do not start engine.)
4. Touch “START (NISSAN BASED VHCL)”.
5. Touch “A/T”.
If “A/T” is not indicated, go toGI-50, "
CONSULT-II Data Link
Connector (DLC) Circuit".
6. Perform each diagnostic test mode according to each service
procedure.
BBIA0369E
BCIA0029E
BCIA0030E
BCIA0031E

KEY INTERLOCK CABLE
AT-217
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MA
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AT
REMOVAL
1. Remove center console. Refer toIP-16, "CENTER CONSOLE".
2. Remove lower instrument panel LH (for LHD models) or lower instrument panel RH (for RHD models) and
cluster lid A. Refer toIP-13, "
LOWER INSTRUMENT PANEL LH",IP-15, "LOWER INSTRUMENT
PANEL RH AND GLOVE BOX",IP-10, "INSTRUMENT PANEL".
3. Unlock slider by squeezing lock tabs on slider from adjuster
holder.
4. Remove casing cap from bracket of control device assembly
and remove interlock rod from adjuster holder.
5. Remove holder from key cylinder and remove key interlock
cable.
INSTALLATION
1. Set key interlock cable to key cylinder and install holder.
2. Turn ignition key to lock position.
3. Set selector lever to “P” position.
4. Insert interlock rod into adjuster holder.
5. Install casing cap to bracket.
6. Move slider in order to secure adjuster holder to interlock rod.
CAUTION:
Do not touch any other areas than slider or apply any force
to slider except in the sliding direction.
7. Install lower instrument panel LH (for LHD models) or lower
instrument panel RH (for RHD models) and cluster lid A. Refer
toIP-13, "
LOWER INSTRUMENT PANEL LH",IP-15, "LOWER
INSTRUMENT PANEL RH AND GLOVE BOX",IP-10,
"INSTRUMENT PANEL".
8. Install center console. Refer toIP-16, "
CENTER CONSOLE".
SCIA6793E
SCIA6900E
SCIA6900E
SCIA1232E

ATC-108
TROUBLE DIAGNOSIS
In-vehicle Sensor Circuit
EJS006BX
COMPONENT DESCRIPTION
In-vehicle Sensor
The in-vehicle sensor is located on instrument lower driver panel. It
converts variations in temperature of passenger compartment air
(drawn in through the integrated fan) into a resistance value. It is
then input into the front air control.
MJIB0352E
WJIA0606E

OPTICAL SENSOR
ATC-119
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AT C
OPTICAL SENSORPFP:28576
Removal and InstallationEJS006C3
The optical sensor is located in the top center of the instrument
panel.
WJIA1072E

ATC-120
INTAKE SENSOR
INTAKE SENSOR
PFP:27723
Removal and InstallationEJS006C4
REMOVAL
1. Remove the front kick plate.
2. Remove the instrument panel side finisher.
3. Remove the glove box.
4. Remove the front pillar finisher.
5. Remove the upper glove box (cluster lid E).
6. Disconnect the intake sensor electrical connector.
NOTE:
The intake sensor is located on the top of the heater and cooling
unit assembly next to the A/C evaporator cover.
7. Twist the intake sensor to remove the intake sensor from the
heater and cooling unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
MJIB0325E

ATC-122
AIR CONDITIONER FILTER
AIR CONDITIONER FILTER
PFP:27277
Removal and InstallationEJS006C7
FUNCTION
The air inside the passenger compartment is filtered by the air condi-
tioner filters when the heater or A/C controls are set on either the
recirculation or fresh mode. The two air conditioner filters are located
in the heater and cooling unit assembly.
REPLACEMENT TIMING
Replacement of the two air conditioner filters is recommended on a regular interval depending on the driving
conditions. Refer toMA-8, "
PERIODIC MAINTENANCE". It may also be necessary to replace the two air con-
ditioner filters as part of a component replacement if the air conditioner filters are damaged.
REPLACEMENT PROCEDURE
1. Remove the RH lower dash side finisher. Refer toEI-33, "BODY SIDE TRIM".
2. Remove the front pillar lower finisher. Refer toEI-33, "
BODY SIDE TRIM".
3. Remove the lower glove box.
a. Remove the two lower glove box lower screws.
b. Open the lower glove box, then remove the two lower glove box
upper screws.
c. Disconnect the two upper clips and remove the lower glove box
from the instrument panel to access the air conditioner filter
cover.
4. Remove the screw and remove the air conditioner filter cover.
5. Remove the air conditioner filters from the heater and cooling
unit housing.
MJIB0215E
WLIA0023E
MJIB0216E

ATC-126
HEATER & COOLING UNIT ASSEMBLY
Removal and Installation
EJS006C9
REMOVAL
1. Discharge the refrigerant from the A/C system. Refer toATC-138, "Discharging Refrigerant".
2. Drain the coolant from the engine cooling system. Refer toCO-8, "
DRAINING ENGINE COOLANT".
3. Remove the heater core pipes RH nut.
4. Disconnect the heater core hoses from the heater core.
5. Disconnect the high- and low-pressure A/C pipes from the
expansion valve.
6. Move the two front seats to the rearmost position on the seat
track.
7. Remove the instrument panel and console panel. Refer toIP-10,
"Removal and Installation".
8. Remove the two front floor ducts.
9. Remove the steering column. Refer toPS-10, "
Removal and
Installation".
10. Disconnect the instrument panel wire harness at the RH and LH in-line connector brackets, and the fuse
block (SMJ) electrical connectors. Refer toPG-38, "
Harness Layout".
11. Remove the covers then remove the three steering member bolts from each side to disconnect the steer-
ing member from the vehicle body.
12. Remove the heater and cooling unit assembly with it attached to the steering member, from the vehicle.
CAUTION:
lUse care not to damage the seats and interior trim panels when removing the heater and cooling
unit assembly with it attached to the steering member.
lUse suitable plugs on the heater core pipes to prevent coolant leakage.
13. Remove the heater and cooling unit assembly from the steering member.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
lReplace the O-ring of the low-pressure A/C pipe and high-pressure A/C pipe with a new one, and
apply compressor oil to the O-ring for installation.
lAfter charging the refrigerant, check for leaks. Refer toATC-150, "Checking for Refrigerant Leaks"
.
NOTE:
lFill the engine cooling system with the specified coolant mixture. Refer toCO-8, "REFILLING ENGINE
COOLANT".
lRecharge the A/C system. Refer toATC-138, "Evacuating System and Charging Refrigerant".
LJIA0165E

ATC-130
MODE DOOR MOTOR
MODE DOOR MOTOR
PFP:27731
ComponentsEJS006CE
Mode Door Motor - Heater and Cooling Unit Assembly
NOTE:
This illustration is for LHD models. The layout for RHD models is symmetrically opposite.
Removal and InstallationEJS006DE
REMOVAL
1. Remove the instrument panel side finisher. Refer toIP-10, "INSTRUMENT PANEL ASSEMBLY".
2. Remove the lower instrument cover. Refer toIP-10, "
INSTRUMENT PANEL ASSEMBLY".
3. Disconnect the mode door motor electrical connector.
4. Remove the three screws and remove the mode door motor.
INSTALLATION
Installation is in the reverse order of removal.
1. Heater and cooling unit assembly 2. Intake door motor 3. Air mix door motor (driver)
4. Variable blower control 5. Air mix door motor (passenger) 6. Mode door motor
LBIA0415E

AIR MIX DOOR MOTOR
ATC-131
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AT C
AIR MIX DOOR MOTORPFP:27732
ComponentsEJS006CF
Air Mix Door Motors - Heater and Cooling Unit Assembly
NOTE:
This illustration is for LHD models. The layout for RHD models is symmetrically opposite.
Removal and InstallationEJS006CG
AIR MIX DOOR MOTOR (DRIVER)
Removal
1. Remove the heater and cooling unit assembly. Refer toATC-124, "HEATER&COOLING UNIT ASSEM-
BLY".
2. Remove the steering member from the heater and cooling unit assembly.
3. Disconnect the air mix door motor electrical connector.
4. Remove the three screws and remove the air mix door motor.
Installation
Installation is in the reverse order of removal.
AIR MIX DOOR MOTOR (PASSENGER)
Removal
1. Remove the instrument panel side finisher. Refer toEI-33, "Components".
2. Remove the lower instrument panel RH. Refer toIP-15, "
LOWER INSTRUMENT PANEL RH AND
GLOVE BOX".
3. Remove the steering member from the heater and cooling unit assembly.
4. Disconnect the air mix door motor electrical connector.
5. Remove the three screws and remove the air mix door motor.
1. Heater and cooling unit assembly 2. Intake door motor 3. Air mix door motor (driver)
4. Variable blower control 5. Air mix door motor (passenger) 6. Mode door motor
LBIA0415E