boot NISSAN NOTE 2016 Service Repair Manual

FAX-1
TRANSMISSION & DRIVELINE
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CONTENTS
FRONT AXLE
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution for Drive Shaft .........................................2
Precautions for Wheel Hub and Knuckle ..................2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tools .......................................... ......3
Commercial Service Tools ........................................4
SYMPTOM DIAGNOSIS ...............................6
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
6
NVH Troubleshooting Chart ................................ ......6
PERIODIC MAINTENANCE ..........................7
FRONT WHEEL HUB AND KNUCKLE ......... .....7
Inspection ............................................................ ......7
FRONT DRIVE SHAFT ........................................8
Inspection ............................................................ ......8
REMOVAL AND INSTALLATION ................9
FRONT WHEEL HUB AND KNUCKLE ......... .....9
Exploded View ..................................................... .....9
Removal and Installation ..........................................9
Disassembly and Assembly .....................................11
Inspection ................................................................13
FRONT DRIVE SHAFT BOOT ..........................14
Exploded View .........................................................14
WHEEL SIDE ......................................................... ....14
WHEEL SIDE : Removal and Installation ................15
TRANSAXLE SIDE ................................................ ....18
TRANSAXLE SIDE : Removal and Installation .......18
Inspection ............................................................ ....18
FRONT DRIVE SHAFT .....................................19
Exploded View .........................................................19
Removal and Installation .........................................19
UNIT DISASSEMBLY AND ASSEMBLY ....21
FRONT DRIVE SHAFT .....................................21
Exploded View ..................................................... ....21
Disassembly and Assembly .....................................22
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
27
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
27
Wheel Bearing ..................................................... ....27
Drive Shaft ...............................................................27
Revision: August 2015 2016 Versa Note

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FAX-4
< PREPARATION >
PREPARATION
Commercial Service Tools
INFOID:0000000012431886
KV40107300
(J-51751)
Boot band crimping tool Installing boot band
KV40107500
(—)
Drive shaft attachment Removing drive shaft
KV38107900
(—)
Differential side oil seal protector Installing drive shaft
a: 32 mm (1.26 in) dia.
Tool number
(TechMate No.)
Tool name
Description
ALDIA0586ZZ
ZZA1230D
PDIA1183J
Tool name
Description
Drive shaft puller Removing drive shaft joint sub-assembly
Sliding hammer Removing drive shaft
Ball joint remover Removing wheel stud
JPDIG0152ZZ
ZZA0023D
NT146
Revision: August 2015 2016 Versa Note

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FAX-8
< PERIODIC MAINTENANCE >
FRONT DRIVE SHAFT
FRONT DRIVE SHAFT
InspectionINFOID:0000000012431889
Check the following items, and replace the part if necessary.
• Check drive shaft mounting point and joint for looseness and other damage.CAUTION:
Replace entire drive shaft when noise or vibration occurs from drive shaft.
• Check boot for cracks and other damage.
Revision: August 2015 2016 Versa Note

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FRONT WHEEL HUB AND KNUCKLEFAX-13
< REMOVAL AND INSTALLATION >
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5. Perform inspection after assembly. Refer to FAX-13, "Inspection".
InspectionINFOID:0000000012431893
INSPECTION AFTER REMOVAL
Check the following items, and replace the part if necessary.
• Check components for deformation, cracks, and other damage.
• Check boots of transverse link and steering outer so cket ball joint for breakage, axial end play, and swing
torque. Refer to FSU-10, "
Inspection" and FSU-20, "Ball Joint".
INSPECTION AFTER DISASSEMBLY
Wheel Hub
• Check wheel hub for cracks (with magnetic exploration or dye testing). Replace if necessary.
Steering Knuckle
• Check steering knuckle for deformation, cracks, and other damage. Replace if any non-standard conditions
are found.
Snap Rings
• Check snap ring for wear or cracks. Replace if necessary.
INSPECTION AFTER ASSEMBLY
Check wheel bearing rotating torque as per the following instructions.
NOTE:
The adequacy of turning torque can be judged from a measurement value by a spring balancer.
1. For a proper fit of the bearing, turn the wheel hub clockwise and counterclockwise, respectively, 10 times
or more with a press-fit load applied.
2. Set a suitable tool on strut mounting hole (upper). Measure rotating torque at an rpm of 8 - 12 rpm.
• If the turning torque cannot be obtained by the above method, measure the torque, according to the instructions below.
- Install drive shaft and tighten the hub lock nut to the specified
torque. Rotate the wheel hub to fit properly.
- Set a suitable tool on a wheel nut and measure turning torque at turning speeds of 8 to 12 rpm.
INSPECTION BEFORE INSTALLATION
Check wheel sensor rotor for foreign matter. Clean the rotor, if necessary.
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness to be sure the connectors are fully seated. Refer to BRC-140, "FRONT
WHEEL SENSOR : Removal and Installation".
2. Check the wheel alignment. Refer to FSU-7, "
Inspection".
Wheel bearing
press-fit load
: Refer to
FAX-27, "
Wheel
Bearing"
Rotating torque : Refer to FAX-27, "Wheel Bearing".
Spring balance
measurement : Refer to
FAX-27, "
Wheel Bearing".
Rotating torque : Refer to FAX-27, "
Wheel Bearing"
Spring balance
measurement: Refer to
FAX-27, "Wheel Bearing"
SDIA0762J
Revision: August 2015 2016 Versa Note

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FAX-14
< REMOVAL AND INSTALLATION >
FRONT DRIVE SHAFT BOOT
FRONT DRIVE SHAFT BOOT
Exploded ViewINFOID:0000000012431894
(LH)
(RH)
WHEEL SIDE
JPDIF0266ZZ
1. Circular clip 2. Dust shield3. Slide joint housing
4. Snap ring 5. Spider assembly6. Boot band
7. Boot 8. Shaft9. Damper band
10. Dynamic damper 11. Circular clip12. Joint sub-assembly
Wheel side
JPDIF0269ZZ
1. Circular clip 2. Dust shield3. Slide joint housing
4. Snap ring 5. Spider assembly6. Boot band
7. Boot 8. Shaft9. Damper Band
10. Dynamic damper 11. Circular clip12. Joint sub-assembly
Wheel side
Revision: August 2015 2016 Versa Note

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FRONT DRIVE SHAFT BOOTFAX-15
< REMOVAL AND INSTALLATION >
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WHEEL SIDE : Removal and InstallationINFOID:0000000012431895
REMOVAL
1. Remove the wheel and tire using power tool. Refer to WT-48, "Removal and Installation".
2. Remove the brake caliper torque member bolts, leav ing the brake hose attached. Position the brake cali-
per aside with wire. Refer to BR-37, "
BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
Do not depress the brake pedal while the brake caliper is removed.
3. Put alignment marks on the disc brake rotor and on the wheel hub. Remove the disc brake rotor.
CAUTION:
Do not drop the disc brake rotor.
4. Remove the wheel sensor bolt. Position the wheel sensor and the wheel sensor harness aside. Refer to
BRC-140, "
FRONT WHEEL SENSOR : Removal and Installation".
5. Remove the cotter pin from the drive shaft.
6. Hold the wheel hub using Tool. Loosen the wheel hub lock nut.
7. Using a piece of wood and a suitable tool, tap on the wheel hub lock nut to disengage the drive shaft from the wheel hub.
CAUTION:
• Do not place the drive shaft joint at an extreme angle. Also be careful not to overextend slide
joint.
• Do not allow the drive shaft to hang down without support.
NOTE:
Use a suitable puller if the drive shaft cannot be separated from the wheel hub even after performing the
above procedure.
8. Remove the wheel hub lock nut.
9. Remove the nut and bolt from the lower ball joint. Disconnect the steering knuckle from the transverse
link.
10. Remove the drive shaft from the wheel hub.
11. Remove the boot bands.
12. Separate the boot from the joint sub-assembly.
13. Screw a suitable tool (A) into the joint sub-assembly screw part to a length of 30 mm (1.18 in) or more. Support the drive shaft
with one hand and pull out the joint sub-assembly from the shaft.
CAUTION:
• Align the suitable tool an d the drive shaft. Remove the
joint sub-assembly by pull ing firmly and uniformly.
• If the joint sub-assembly cannot be pulled out, try after removing the drive shaft from the vehicle. Refer to FA X -
22, "Disassembly and Assembly".
14. Remove the circular clip (1) from the shaft.
15. Remove the outer boot from the shaft. Tool number : KV4010104000 ( — )
JPDIF0258ZZ
JPDIF0007ZZ
Revision: August 2015
2016 Versa Note

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FAX-16
< REMOVAL AND INSTALLATION >
FRONT DRIVE SHAFT BOOT
INSTALLATION
1. Clean the old grease from the joint sub-assembly using paper waste.
2. Fill the serration slot on the joint sub-assembly (1) with NISSANgenuine grease or equivalent until the serration slot and ball
groove become full to the brim.
CAUTION:
After applying the grease, use paper waste to wipe off the
grease that has oozed out.
NOTE:
Always check with the Parts Department for the latest parts
information.
3. Install the outer boot and the boot bands to the shaft. CAUTION:
• Wrap the serration on the shaft with tape to protect the
boot from damage.
• Do not reuse the boot.
• Do not reuse the boot bands.
4. Remove the tape wrapped around the serration on the shaft.
5. Position the circular clip (1) on the groove at the shaft edge. CAUTION:
Do not reuse the circular clip.
NOTE:
A drive joint inserter is recommended when installing the circular
clip.
6. Align the shaft and the joint sub-assembly. Assemble the shaft with the joint sub-assembly while holding the circular clip.
7. Install the joint sub-assembly (1) to the shaft using a suitable tool.
CAUTION:
• Make sure the circular clip is properly positioned on the
groove of the joint sub-assembly.
• Confirm that the joint sub-assembly is correctly engaged while rotating the drive shaft.
8. Apply the specified amount of grease to the inside of the large diameter side of the boot.
NOTE:
Always check with the Parts Department for the latest parts information.
JPDIF0008ZZ
JPDIF0007ZZ
JPDIF0011ZZ
Grease amount : Refer to FAX-27, "Drive Shaft".
Revision: August 2015 2016 Versa Note

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FRONT DRIVE SHAFT BOOTFAX-17
< REMOVAL AND INSTALLATION >
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9. Install the boot securely into the grooves (indicated by “*” marks) as shown.
CAUTION:
If there is grease on the bo ot mounting surfaces (indicated
by “*” marks) on the shaft or the joint sub-assembly, the
boot may come off. Remo ve all grease from the boot
mounting surfaces.
10. To prevent the deformation of the boot, adjust the boot installa- tion length to the specified value by inserting a suitable tool into
the inside of the boot from the large diameter side of the boot
and discharging the inside air.
CAUTION:
• The boot may break if the boot in stallation length is not correct.
• Be careful not to touch the inside of the boot with the tip of the suitable tool.
11. Install new large and small boot bands securely using Tool (A). CAUTION:
Do not reuse the boot bands.
12. Secure the boot band so that dimension (A) meets the specifica- tion.
13. Attempt to rotate the boot to check whether or not the boot bands are securing the boot. If the boot is not secure, remove
the boot bands, reposition the boot, and install new boot bands.
14. Clean the mating surfaces of wheel hub lock nut and wheel hub. CAUTION:
Do not apply lubricating oil to these mating surfaces.
15. Clean the mating surfaces of the drive shaft, wheel hub, and wheel bearing. Apply Molykote M77 lubricant to the surface (A)
of the joint sub-assembly.
CAUTION:
Apply Molykote M77 to cover the entire flat mating surface
of the joint sub-assembly.
NOTE:
Always check with the Parts Department for the latest parts
information.
16. Install the drive shaft to the wheel hub. Temporaril y install, but do not tighten, the wheel hub lock nut.
CAUTION:
• Do not damage the wheel bearing seal. If damage has occurred, replace wheel bearing.
• Do not allow paint to adhere to the wheel bearing seal.
Boot installation length (L) : Refer to
FAX-27, "
Drive Shaft".
Tool number (A) : KV40107300 ( – )
JSDIA2261ZZ
JPDIF0012ZZ
Dimension (A) : Refer to FAX-27, "Drive Shaft".
JPDIF0268ZZ
Molykote M77 quantity Refer to FAX-27, "Drive Shaft".
JSDIA2844ZZ
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FAX-18
< REMOVAL AND INSTALLATION >
FRONT DRIVE SHAFT BOOT
• Check each mating surface for water and foreign matter. If there is any water or foreign matter,
clean the mating surface.
17. Install the transverse link to the steering knuckle with the nut and bolt. Refer to FSU-10, "
Exploded View".
18. Hold the wheel hub using a Tool. Tighten the wheel hub lock nut. CAUTION:
• Since the drive shaft is assembled by press-fitting, use a torque wrench to tighten the wheel hub
lock nut. Do not use a power tool.
• Too much torque causes axle noise. Too little torque causes wheel bearing looseness. Tighten the wheel hub lock nut to the specification.
19. Install the cotter pin. Securely bend the cotter pin to prevent rattles. CAUTION:
Do not reuse the cotter pin.
20. Install the wheel sensor, the wheel sensor bolt, and the wheel sensor harness. Refer to BRC-140,
"FRONT WHEEL SENSOR : Removal and Installation".
21. Align the matching marks on the disc brake roto r and on the wheel hub. Install the disc brake rotor.
CAUTION:
Do not drop the disc brake rotor.
22. Remove the wire from the brake caliper. Install the brake caliper and the brake caliper torque member
bolts. Refer to BR-37, "
BRAKE CALIPER ASSEMBLY : Removal and Installation".
CAUTION:
Do not twist the brake hose.
23. Install the wheel and tire. Refer to WT-48, "
Removal and Installation".
24. Complete the inspection. Refer to FAX-18, "
Inspection".
TRANSAXLE SIDE
TRANSAXLE SIDE : Removal and InstallationINFOID:0000000012431896
Remove boot after drive shaft is removed from the vehicle.
• For drive shaft removal and installation, refer to FAX-19, "
Removal and Installation".
• For drive shaft disassembly and assembly, refer to FAX-22, "
Disassembly and Assembly".
InspectionINFOID:0000000012431897
INSPECTION AFTER INSTALLATION
1. Check the wheel sensor harness to be sure the connectors are fully seated.
2. Check the wheel alignment. Refer to FSU-7, "
Inspection".
Tool number : KV4010104000 ( — )
Revision: August 2015
2016 Versa Note

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FRONT DRIVE SHAFTFAX-21
< UNIT DISASSEMBLY AND ASSEMBLY >
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UNIT DISASSEMBLY AND ASSEMBLY
FRONT DRIVE SHAFT
Exploded ViewINFOID:0000000012431900
(LH)
(RH)
JPDIF0266ZZ
1. Circular clip 2. Dust shield3. Slide joint housing
4. Snap ring 5. Spider assembly6. Boot band
7. Boot 8. Shaft9. Damper band
10. Dynamic damper 11. Circular clip12. Joint sub-assembly
Wheel side
JPDIF0269ZZ
1. Circular clip 2. Dust shield3. Slide joint housing
4. Snap ring 5. Spider assembly6. Boot band
7. Boot 8. Shaft9. Damper Band
10. Dynamic damper 11. Circular clip12. Joint sub-assembly
Wheel side
Revision: August 2015 2016 Versa Note

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