power steering SUBARU LEGACY 1999 Service Repair Manual

5) Remove bolt which installs air intake duct (A)
on the front of body.
B2M2283A
6) Remove bolt which installs air intake duct (B)
on body.
B2M2284A
7) Remove bolts which install air cleaner case on
stays.
B2M2349
8) Loosen clamp which connects air intake cham-
ber to throttle body.
B2M2286
9) Disconnect blow-by hose from air cleaner case.10) Remove air intake duct (A), (B) and air cleaner
assembly as a unit.
B2M2773
11) Disconnect accelerator cable (A).
12) Disconnect cruise control cable (B). (With
cruise control model)
B2M2295A
13) Remove power steering pump from bracket.
(1) Remove resonator chamber.
B2M2306
(2) Remove V-belt covers.
B2M2307
26
2-7[W4A1]SERVICE PROCEDURE
4. Intake Manifold

(3) Loosen lock bolt and slider bolt, and remove
power steering pump drive V-belt.
B2M2308
(4) Remove bolts which secure power steering
pipe brackets to intake manifold.
NOTE:
Do not disconnect power steering hose.
B2M2309
(5) Remove bolts which install power steering
pump to bracket.
B2M2310
(6) Remove bolt which holds power steering
fluid tank bracket onto cylinder block.
B2M2325
(7) Place power steering pump on the right side
wheel apron.
B2M2311
14) Remove fuel pipe protector LH. (LHD model
only)
B2M2754
15) Remove fuel pipe protector RH. (RHD model
only)
B2M2755
27
[W4A1]2-7SERVICE PROCEDURE
4. Intake Manifold

5) Loosen clamp which connects air intake cham-
ber to throttle body.
B2M2769
6) Remove two clips of air cleaner upper cover.
B2M2289
7) Remove bolts which install air intake chamber
on stays.
B2M2770
8) Disconnect blow-by hose from air intake cham-
ber.
9) Remove air intake duct, air cleaner upper cover
and air intake chamber as a unit.
10) Remove air cleaner element.
B2M2347
11) Disconnect accelerator cable (A).
12) Disconnect cruise control cable (B). (With
cruise control model)
B2M2302A
13) Disconnect vacuum hoses from pressure
sources switching solenoid valve.
14) Remove power steering pump from bracket.
(1) Remove V-belt cover.
B2M2307
(2) Loosen lock bolt and slider bolt, and remove
power steering pump drive V-belt.
B2M2308
30
2-7[W4A2]SERVICE PROCEDURE
4. Intake Manifold

(3) Remove bolts which secure power steering
pipe brackets to intake manifold.
NOTE:
Do not disconnect power steering hose.
B2M2309
(4) Remove bolts which install power steering
pump to bracket.
B2M2310
(5) Remove bolt which holds power steering
fluid tank bracket onto cylinder block.
B2M2325
(6) Place power steering pump on the right side
wheel apron.
B2M2293
15) Remove fuel pipe protector LH. (LHD model
only)
B2M2754
16) Remove fuel pipe protector RH. (RHD model
only)
B2M2755
17) Disconnect spark plug cords from ignition coil
and ignitor assembly.
B2M2312
31
[W4A2]2-7SERVICE PROCEDURE
4. Intake Manifold

5) Loosen clamp which connects air intake cham-
ber to throttle body.
S2M0096
6) Remove two clips of air cleaner upper cover.
B2M2289
7) Remove bolts which install air intake chamber
on stays.
S2M0092
8) Disconnect blow-by hose from air intake duct.
9) Remove air intake duct, air cleaner upper cover
and air intake chamber as a unit.
10) Remove air cleaner element.
S2M0084
11) Disconnect accelerator cable (A).
12) Disconnect cruise control cable (B). (With
cruise control model)
B2M1190A
13) Remove power steering pump from bracket.
(1) Remove V-belt covers.
B2M2307
(2) Loosen lock bolt and slider bolt, and remove
power steering pump drive V-belt.
B2M2308
34
2-7[W4A3]SERVICE PROCEDURE
4. Intake Manifold

(3) Remove bolts which secure power steering
pipe brackets to intake manifold.
NOTE:
Do not disconnect power steering hose.
S2M0085
(4) Remove bolts which install power steering
pump to bracket.
B2M2310
(5) Place power steering pump on the right side
wheel apron.
B2M2293
14) Disconnect spark plug cords from ignition coil.
B6M0772
15) Disconnect PCV hose (A) and vacuum hose
(B) from intake manifold.
H2M2440A
16) Disconnect engine coolant hose from throttle
body.
B2M1248
17) Disconnect engine coolant hose (A) from idle
air control solenoid valve.
18) Disconnect air by-pass hose (B) from idle air
control solenoid valve.
H2M1259B
19) Disconnect brake booster hose.
B2M2314
35
[W4A3]2-7SERVICE PROCEDURE
4. Intake Manifold

15) Install fuel protector RH. (RHD model only)
B2M2755
16) Install power steering pump on bracket.
(1) Tighten bolts which install power steering
pump on bracket.
Tightening torque:
20.1
±2.5 N´m (2.05±0.25 kg-m, 14.8±1.8
ft-lb)
B2M2310
(2) Install power steering pipe brackets on the
right side of intake manifold.
B2M2309
(3) Install power steering pump drive V-belt.
B2M2308
(4) Adjust V-belt.
(5) Install V-belt covers.
B2M2307
(6) Install resonator chamber.
Tightening torque:
7.4
±2.0 N´m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
B2M2306
17) Connect accelerator cable (A).
18) Connect cruise control cable (B). (With cruise
control models)
B2M2295A
50
2-7[W4D1]SERVICE PROCEDURE
4. Intake Manifold

7) Connect connectors to engine coolant tempera-
ture sensor (A) and thermometer (B).
B2M0345B
8) Install air intake chamber stay RH and engine
harness bracket, and connect engine harness con-
nectors to bulkhead connectors.
B2M2315
9) Connect brake booster hose.
B2M2314
10) Connect engine coolant hose to throttle body.
B2M2304
11) Connect PCV hose (A) and vacuum hose (B)
to intake manifold.
H2M2440A
12) Connect spark plug cords to ignition coil and
ignitor assembly.
B2M2312
13) Install fuel pipe protector LH. (LHD model)
B2M2754
14) Install fuel pipe protector RH. (RHD model)
B2M2755
15) Install power steering pump on bracket.
53
[W4D2]2-7SERVICE PROCEDURE
4. Intake Manifold

(1) Install power steering pump on bracket, and
tighten bolts.
Tightening torque:
20.1
±2.5 N´m (2.05±0.25 kg-m, 14.8±1.8
ft-lb)
B2M2310
(2) Install power steering pipe brackets on the
right side of intake manifold.
B2M2309
(3) Install power steering pump drive V-belt.
B2M2308
(4) Adjust V-belt. (5) Install V-belt covers.
B2M2307
16) Connect accelerator cable.
B2M2295A
17) Install air cleaner element.
54
2-7[W4D2]SERVICE PROCEDURE
4. Intake Manifold

8) Install engine harness bracket, and connect
engine harness connectors to bulkhead connec-
tors.
S2M0082A
9) Install EGR pipe.
Tightening torque:
34
±2 N´m (3.5±0.2 kg-m, 25.3±1.4 ft-lb)
S2M0078
10) Connect brake booster hose.
B2M2314
11) Connect engine coolant hose (A) to idle air
control solenoid valve.
12) Connect air by-pass hose (B) to idle air con-
trol solenoid valve.
H2M1259B
13) Connect engine coolant hose to throttle body.
B2M1248
14) Connect PCV hose (A) and vacuum hose (B)
to intake manifold.
H2M2440A
15) Connect spark plug cords to ignition coil.
B6M0772
16) Install power steering pump on bracket.
57
[W4D3]2-7SERVICE PROCEDURE
4. Intake Manifold