differential TOYOTA FJ CRUISER 2011 1.G Warranty And Maintenance Guide
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Page 38 of 66
JOBNAME: 317650-2011-fjcwg-EN PAGE: 37 SESS: 15 OUTPUT: Mon Oct 11 17:50:23 2010
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I
n addition to the maintenance items
indicated for each mileage/month
interval, you should perform certain
inspections daily when you drive off-road.
Whenever you take your vehicle off-road
through deep sand, mud or water, perform
these inspections every day:
• Check ball joints and dust covers
• Check brake lines and hoses
• Check brake pads/disc
• Check differential oil
• Check drive shaft boots
• Check engine air filter
• Check nuts and bolts on chassis and
body
• Check steering linkage and boots
• Check transfer case oil (4WD models)
• Check transmission fluid or oil
• Lubricate propeller shaft
Off-Road Daily Maintenance
Maintenance Log37
MAINTENANCE
Page 40 of 66
JOBNAME: 317650-2011-fjcwg-EN PAGE: 39 SESS: 13 OUTPUT: Mon Oct 11 17:50:23 2010
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15,000 miles or 18 months
Check installation of driver’s floor matInspect and adjust all fluid levelsLubricate propeller shaftRe-torque propeller shaft boltRotate tiresVisually inspect brake linings/drums and brake pads/discs
Note:If 0W-20 oil WAS NOT used at the last oil change, replace engine oil and oil filter.1
Inspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots (4WD)
__ Engine coolant
4
__ Exhaust pipes and mountings __ Front differential oil (4WD)
__ Radiator and condenser
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
Note:
Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the Fresh
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions
2
Driving on dirt roads or dusty roads:Inspect engine air filterReplace engine oil and oil filter1
Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top carrier, or heavy vehicle loading:Replace engine oil and oil filter1
Replace front differential oil (4WD)Replace rear differential oilTighten nuts and bolts on chassis and body
Repeated trips of less than five miles in temperatures below 32°F / 0°C:Replace engine oil and oil filter1
Extensive idling and/or low speed driving for a long distance such as police, taxi or
door-to-door delivery use:
Replace engine oil and oil filter1
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Reset the oil replacement reminder light (“MAINT REQD”) or the message “OIL MAINTENANCE REQUIRED” on the
multi-information display after maintenance at every 5,000 miles.
2Perform these service items only if you drive primarily under the conditions indicated.3Includes operating on roads which road salt has been applied.4Refer to “Engine Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more
information.
Maintenance Log
MAINTENANCE
Maintenance Log39
Page 42 of 66
JOBNAME: 317650-2011-fjcwg-EN PAGE: 41 SESS: 13 OUTPUT: Mon Oct 11 17:50:23 2010
/tweddle/toyota/sched-maint/317650-en-fjc/wg
30,000 miles or 36 months
Check installation of driver’s floor matInspect and adjust all fluid levelsLubricate propeller shaftRe-torque propeller shaft boltReplace cabin air filterReplace clutch fluid (4WD)4
Replace engine air filterReplace engine oil and oil filter1
Rotate tires
Inspect the following:
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
5
__ Drive shaft boots (4WD)
__ Engine coolant6
__ Exhaust pipes and mountings
__ Front differential oil (4WD)
__ Fuel lines and connections, fuel tank bandand fuel tank vapor vent system hoses __ Fuel tank cap gasket
__ Radiator and condenser
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil (4WD)
__ Transmission fluid or oil
Additional Maintenance Items for Special Operating Conditions2
Driving on dirt roads or dusty roads:Replace transfer case oil (4WD)Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top carrier, or heavy vehicle loading:Replace front differential oil (4WD)Replace manual transmission oilReplace rear differential oilReplace transfer case oil (4WD)Tighten nuts and bolts on chassis and body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Reset the oil replacement reminder light (“MAINT REQD”) or the message “OIL MAINTENANCE REQUIRED” on the
multi-information display after maintenance at every 5,000 miles.
2Perform these service items only if you drive primarily under the conditions indicated.3Includes operating on roads which road salt has been applied.3Includes operating on roads which road salt has been applied.4Daily (30 minutes or more) off-road operation of the vehicle at high engine speed and low vehicle speed, such as
heavy cargo transportation, off-roads trailer towing.
5Inspect thickness measurement and disc runout.6Refer to “Engine Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more
information.
Maintenance Log
MAINTENANCE
Maintenance Log41
Page 44 of 66
JOBNAME: 317650-2011-fjcwg-EN PAGE: 43 SESS: 14 OUTPUT: Mon Oct 11 17:50:23 2010
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45,000 miles or 54 months
Check installation of driver’s floor matInspect and adjust all fluid levelsLubricate propeller shaftRe-torque propeller shaft boltRotate tiresVisually inspect brake linings/drums and brake pads/discs
Note:If 0W-20 oil WAS NOT used at the last oil change, replace engine oil and oil filter.1
Inspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots (4WD)
__ Engine coolant
4
__ Exhaust pipes and mountings __ Front differential oil (4WD)
__ Radiator and condenser
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
Note:
Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the Fresh
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions
2
Driving on dirt roads or dusty roads:Inspect engine air filterReplace engine oil and oil filter1
Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top carrier, or heavy vehicle loading:Replace engine oil and oil filter1
Replace front differential oil (4WD)Replace rear differential oilTighten nuts and bolts on chassis and body
Repeated trips of less than five miles in temperatures below 32°F / 0°C:Replace engine oil and oil filter1
Extensive idling and/or low speed driving for a long distance such as police, taxi or
door-to-door delivery use:
Replace engine oil and oil filter1
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Reset the oil replacement reminder light (“MAINT REQD”) or the message “OIL MAINTENANCE REQUIRED” on the
multi-information display after maintenance at every 5,000 miles.
2Perform these service items only if you drive primarily under the conditions indicated.3Includes operating on roads which road salt has been applied.4Refer to “Engine Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more
information.
Maintenance Log
MAINTENANCE
Maintenance Log43
Page 46 of 66
JOBNAME: 317650-2011-fjcwg-EN PAGE: 45 SESS: 13 OUTPUT: Mon Oct 11 17:50:23 2010
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60,000 miles or 72 months
Check installation of driver’s floor matInspect and adjust all fluid levelsLubricate propeller shaftRe-torque propeller shaft boltReplace cabin air filterReplace clutch fluid (4WD)4
Replace engine air filterReplace engine oil and oil filter1
Rotate tires
Inspect the following:
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
5
__ Drive belts6
__ Drive shaft boots (4WD)
__ Engine coolant7
__ Exhaust pipes and mountings
__ Front differential oil (4WD)
__ Fuel lines and connections, fuel tank bandand fuel tank vapor vent system hoses __ Fuel tank cap gasket
__ Radiator and condenser
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil (4WD)
__ Transmission fluid or oil
Additional Maintenance Items for Special Operating Conditions2
Driving on dirt roads or dusty roads:Replace transfer case oil (4WD)Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top carrier, or heavy vehicle loading:Replace front differential oil (4WD)Replace rear differential oilReplace transfer case oil (4WD)Replace transmission fluid or oilTighten nuts and bolts on chassis and body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Reset the oil replacement reminder light (“MAINT REQD”) or the message “OIL MAINTENANCE REQUIRED” on the
multi-information display after maintenance at every 5,000 miles.
2Perform these service items only if you drive primarily under the conditions indicated.3Includes operating on roads which road salt has been applied.4Daily (30 minutes or more) off-road operation of the vehicle at high engine speed and low vehicle speed, such as
heavy cargo transportation, off-road trailer towing.
5Inspect thickness measurement and disc runout.6Initial inspection at 60,000 miles/72 months. Inspect every 15,000 miles/18 months thereafter.7Refer to “Engine Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more
information.
Maintenance Log
MAINTENANCE
Maintenance Log45
Page 48 of 66
JOBNAME: 317650-2011-fjcwg-EN PAGE: 47 SESS: 14 OUTPUT: Mon Oct 11 17:50:23 2010
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75,000 miles or 90 months
Check installation of driver’s floor matInspect and adjust all fluid levelsLubricate propeller shaftRe-torque propeller shaft boltRotate tiresVisually inspect brake linings/drums and brake pads/discs
Note:If 0W-20 oil WAS NOT used at the last oil change, replace engine oil and oil filter.1
Inspect the following:
__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive belts
__ Drive shaft boots (4WD)
__ Engine coolant
4
__ Exhaust pipes and mountings __ Front differential oil (4WD)
__ Radiator and condenser
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
Note:
Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the Fresh
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions
2
Driving on dirt roads or dusty roads:__ Inspect engine air filter
__ Replace engine oil and oil filter1
__ Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top
carrier, or heavy vehicle loading:
__ Replace engine oil and oil filter1
__ Replace front differential oil (4WD)
__ Replace rear differential oil
__ Tighten nuts and bolts on chassis and body
Repeated trips of less than five miles in
temperatures below 32°F / 0°C:
__ Replace engine oil and oil filter1
Extensive idling and/or low speed
driving for a long distance such as police,
taxi or door-to-door delivery use:
__ Replace engine oil and oil filter1
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Reset the oil replacement reminder light (“MAINT REQD”) or the message “OIL MAINTENANCE REQUIRED” on the
multi-information display after maintenance at every 5,000 miles.
2Perform these service items only if you drive primarily under the conditions indicated.3Includes operating on roads which road salt has been applied.4Refer to “Engine Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more
information.
Maintenance Log
MAINTENANCE
Maintenance Log47
Page 50 of 66
JOBNAME: 317650-2011-fjcwg-EN PAGE: 49 SESS: 13 OUTPUT: Mon Oct 11 17:50:23 2010
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90,000 miles or 108 months
Check installation of driver’s floor matInspect and adjust all fluid levelsLubricate propeller shaftRe-torque propeller shaft boltReplace cabin air filterReplace clutch fluid (4WD)4
Replace engine air filterReplace engine oil and oil filter1
Rotate tires
Inspect the following:
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
5
__ Drive belts
__ Drive shaft boots (4WD)
__ Engine coolant
6
__ Exhaust pipes and mountings
__ Front differential oil (4WD)
__ Fuel lines and connections, fuel tank bandand fuel tank vapor vent system hoses __ Fuel tank cap gasket
__ Radiator and condenser
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil (4WD)
__ Transmission fluid or oil
Additional Maintenance Items for Special Operating Conditions2
Driving on dirt roads or dusty roads:Replace transfer case oil (4WD)Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top carrier, or heavy vehicle loading:Replace front differential oil (4WD)Replace manual transmission oilReplace rear differential oilReplace transfer case oil (4WD)Tighten nuts and bolts on chassis and body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Reset the oil replacement reminder light (“MAINT REQD”) or the message “OIL MAINTENANCE REQUIRED” on the
multi-information display after maintenance at every 5,000 miles.
2Perform these service items only if you drive primarily under the conditions indicated.3Includes operating on roads which road salt has been applied.4Daily (30 minutes or more) off-road operation of the vehicle at high engine speed and low vehicle speed, such as
heavy cargo transportation, off-roads trailer towing.
5Inspect thickness measurement and disc runout.6Refer to “Engine Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more
information.
Maintenance Log
MAINTENANCE
Maintenance Log49
Page 52 of 66
JOBNAME: 317650-2011-fjcwg-EN PAGE: 51 SESS: 14 OUTPUT: Mon Oct 11 17:50:23 2010
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105,000 miles or 126 months
Check installation of driver’s floor matInspect and adjust all fluid levelsLubricate propeller shaftRe-torque propeller shaft boltRotate tiresVisually inspect brake linings/drums and brake pads/discs
Note:If 0W-20 oil WAS NOT used at the last oil change, replace engine oil and oil filter.1
Inspect the following:
__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive belts
__ Drive shaft boots (4WD)
__ Engine coolant
5
__ Exhaust pipes and mountings __ Front differential oil (4WD)
__ Radiator and condenser
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
Note:
Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the Fresh
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions
2
Driving on dirt roads or dusty roads:__ Inspect engine air filter
__ Replace engine oil and oil filter1
__ Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top
carrier, or heavy vehicle loading:
__ Replace engine oil and oil filter1
__ Replace front differential oil (4WD)
__ Replace rear differential oil
__ Tighten nuts and bolts on chassis and body
Repeated trips of less than five miles in
temperatures below 32°F / 0°C:
__ Replace engine oil and oil filter1
Extensive idling and/or low speed
driving for a long distance such as police,
taxi or door-to-door delivery use:
__ Replace engine oil and oil filter1
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Reset the oil replacement reminder light (“MAINT REQD”) or the message “OIL MAINTENANCE REQUIRED” on the
multi-information display after maintenance at every 5,000 miles.
2Perform these service items only if you drive primarily under the conditions indicated.3Includes operating on roads which road salt has been applied.4Initial replacement at 100,000 miles/120 months. Replace every 50,000 miles/60 months thereafter. Refer to
“Engine Coolant” in the “Explantion of Maintenance Items” section in the back of this guide for more information.
5Refer to “Engine Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more
information.
Maintenance Log
MAINTENANCE
Maintenance Log51
Page 54 of 66
JOBNAME: 317650-2011-fjcwg-EN PAGE: 53 SESS: 16 OUTPUT: Mon Oct 11 17:50:23 2010
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120,000 miles or 144 months
Check installation of driver’s floor matInspect and adjust all fluid levelsLubricate propeller shaftRe-torque propeller shaft boltReplace cabin air filterReplace clutch fluid (4WD)4
Replace engine air filterReplace engine oil and oil filter1
Replace spark plugs5
Rotate tires
Inspect the following:
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
6
__ Drive belts
__ Drive shaft boots (4WD)
__ Engine coolant
7
__ Exhaust pipes and mountings
__ Front differential oil (4WD)
__ Fuel lines and connections, fuel tank bandand fuel tank vapor vent system hoses __ Fuel tank cap gasket
__ Radiator and condenser
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil (4WD)
__ Transmission fluid or oil
Additional Maintenance Items for Special Operating Conditions2
Driving on dirt roads or dusty roads:Replace transfer case oil (4WD)Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top carrier, or heavy vehicle loading:Replace front differential oil (4WD)Replace rear differential oilReplace transfer case oil (4WD)Replace transmission fluid or oilTighten nuts and bolts on chassis and body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Reset the oil replacement reminder light (“MAINT REQD”) or the message “OIL MAINTENANCE REQUIRED” on the
multi-information display after maintenance at every 5,000 miles.
2Perform these service items only if you drive primarily under the conditions indicated.3Includes operating on roads which road salt has been applied.4Daily (30 minutes or more) off-road operation of the vehicle at high engine speed and low vehicle speed, such as
heavy cargo transportation, off-road trailer towing.
5Maintenance services of spark plugs are required under the terms of the Emissions Control Warranty.6Inspect thickness measurement and disc runout.7Refer to “Engine Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more information.
Maintenance Log
MAINTENANCE
Maintenance Log53
Page 57 of 66
JOBNAME: 317650-2011-fjcwg-EN PAGE: 56 SESS: 13 OUTPUT: Mon Oct 11 17:50:23 2010
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Engine Oil and Oil Filter
Replace the oil filter and drain and refill
the engine oil at specified intervals. For
recommended oil grade and viscosity,
refer to the
Owner’s Manual.
NOTE:Your vehicle is certified with
Genuine Toyota 0W20 motor oil. For
VEHICLES CERTIFIED FOR 0W20 motor
oil, the oil change interval is 10,000 miles
or 12 months IF 0W20 MOTOR OIL IS
BEING USED. If 0W20 is not available,
5W20 mineral oil may be used. However,
it must be replaced at A 5,000 miles or
6 month INTERVAL with 0W20 motor oil.
For customers who primarily drive their
vehicle under any of the listed Special
Operating Conditions, the motor oil and
filter should be replaced at 5,000 miles or
6 months, REGARDLESS OF THE OIL
USED (OR CERTIFICATION OF THE
VEHICLE).
Exhaust Pipes and Mountings
Visually inspect the exhaust pipes, muffler
and hangers for cracks, deterioration and
damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.
Front and Rear Differential Oil
Inspect or replace at specified intervals.
When performing inspections, check each
component for signs of leakage. If you
discover any leakage, have it repaired by a
qualified technician immediately.
Fuel Lines and Connections,
Fuel Tank Band and Fuel Tank
Vapor Vent System Hoses
Visually inspect for corrosion, damage,
cracks, and loose or leaking connections.
Tighten connections or replace parts as
necessary.
Fuel Tank Cap Gasket
Visually inspect for cracks, deterioration
and damage and replace if necessary.
Nuts and Bolts on Chassis and
Body
Re-tighten the seat-mounting bolts and
front/rear suspension member retaining
bolts to specified torque.
Propeller Shaft
Lubricate the propeller shaft spiders and
slide yokes with lithium-base chassis
grease and the double cardan joint with
molybdenum-disulfide lithium-base chassis
grease, and re-torque the bolt. Only a
qualified technician should perform this
operation
Radiator and Condenser
Inspect for debris, corrosion and signs of
damage. Have any problem repaired
immediately by a qualified technician.
Spark Plugs
Replace at specified intervals. Install new
plugs of the same type as originally
equipped. A qualified technician should
perform this operation.
Explanation of Maintenance Items
56Maintenance Log
MAINTENANCE