warning lights VOLKSWAGEN CARAVELLE 1992 T4 / 4.G Owners Manual
[x] Cancel search | Manufacturer: VOLKSWAGEN, Model Year: 1992, Model line: CARAVELLE, Model: VOLKSWAGEN CARAVELLE 1992 T4 / 4.GPages: 164, PDF Size: 25 MB
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CONTENTS
DASHBOARD AND
CONTROLS
Layout
4
i\='-:ng
lamps 6
CONTROLS
AND
EQUIPMENT
•
e.s. Central locking system 7, 8
I:cs, Tailgate 9, 10
I'I
~g doors 11
..
-^ows, Mirrors 12, 13
Sea: belts 15 5re:y for children 18
-ead restraints 19
Seats
20 _:ariing/sleeping surface 26
__ggage
compartment cover 27 __cgage compartment/load surface ... 28
-edals, Brakes 29 Vanual gearbox 31
--tomatic gearbox 32
gnition
lock 36
Starting / Stopping the engine .... 37, 38 "struments 40
.'.
arning lamps 47
Switches 50
~yn signal and dip lever 52
3'uise
control system 53 .'.'indscreen wiper 54
-eating and ventilation 55
Air
conditioner 57
Recirculating air switch 61
Auxiliary heater 63
Additional
water heater 67
Sun roof, Sliding/tilting roof 70, 71
nterior lights, Sun visors 72, 73
Ashtray, Cigarette lighter 73
-oof
rack 75
DRIVING
TIPS
The first 1500 km - and afterwards ... 76 Driving safely 78
Driving economically and
ecologically
79
Trailer towing 81
GENERAL
MAINTENANCE
Filling the tank, Fuel 85, 86
Care of car, Maintenance 88, 93 Bonnet, Engine compartment 94, 95
Engine oil, Gearbox oil 96, 99
Air
cleaner 100 Power assisted steering 100
Cooling
system 101
Brake fluid 104
Battery 106
Windscreen washer system 108
Wheels 110
Arduous operating conditions 115
Winter driving 116
Accessories, modifications and
renewal of parts 117
Mobile
telephones and two way
radios 117
DO-IT-YOURSELF
First
aid kit, Warning triangle 118
Vehicle tools 118 Spare wheel/changing wheel ... 119, 120
Fuses
122
Changing
bulbs 124
Adjusting/masking headlights .. 128,129
Headlights 129
Installing radio 129
Emergency starting 130
Tow starting/towing 132
Lifting vehicle 134
TECHNICAL
DESCRIPTION
Engine 136
Emission control system 137
Activated charcoal filter '38 Power flow '39
Steering, Axles 139 Brakes, Body -139,
1
AC
Environment compatibility 140
TECHNICAL
DATA
Engine 141
Performance 142
Fuel consumption 143
Spark plugs 145
V-belts 145
Wheels,
Tyre
pressures 146, 147
Weights,
Trailer weights 148, 151 Dimensions 152
Capacities 153
Vehicle identification data 154
SPECIAL
INFORMATION
Adjusting the brake pressure regulator 155
ALPHABETICAL
INDEX
Alphabetical index 156
CHECKS
WHEN
FILLING
THE TANK
Overview 160
3
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DASHBOARD
AND
CONTROLS
Warning lamps
Symbol Page Symbol
Page
Coolant temperature/
Coolant level
47
A Emergency light system
51
Engine oil pressure f^i
47
m Rear
window
heating
51
ID
Headlight
high
beams
48
to Fog lights
rear fog light 51
Turn
signals
49
Notes
((D)
Brake
system l^i
48
•
If one of the lamps marked
with
comes on when driving
stop and switch engine off. Details can be found on the pages
given
B Some of the lamps shown here are
only
on certain models or are optional extras.
£3
Alternator
49 •
If one of the lamps marked
with
comes on when driving
stop and switch engine off. Details can be found on the pages
given
B Some of the lamps shown here are
only
on certain models or are optional extras.
m Glow plugs - Diesel
49
(©)
Anti-locking brake system (ABS)
49
Trailer turn signals
49
6
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CONTROLS
AND EQUIPMENT
-andbrake
~: ;:dy the handbrake pull lever up
firmly.
Zr - s the
1
st gear or
with
automatic gear- :ne parking lock should also be en-
r'zz^z.
The handbrake should always be
ace
53 so
firmly
that
it is not possible to
zr .9 nadvertently
with
the handbrake on.
~T"
handbrake is applied
with
the ignition
• :_e brake warning lamp comes on.
~: "e ease handbrake, pull lever up slightly,
: r;s locking knob in and push lever
right
Manual
gearbox
Note
When driving you shot z ' z: est .: ~ E~ :
on the gear lever. The press^-e z~ .:„'-="
is
transmitted to the selectc ~z'-~ - ~T
gearbox and can cause pren-a:_"5 .-, ~z' z~
the forks.
Gear
gate
• All forward gears are baulk synchro
nised.
The synchronising hubs enable easy
noise-free selection of the forward gears.
• Only engage reverse gear when vehicle
is
stationary. When engine is running, de
press
clutch
fully
and
wait
a few seconds
before moving gear lever, to prevent grating
noises.
When reverse gear is engaged
with
ignition
on,
the reversing lights come on.
3'
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CONTROLS AND
EQUIPMENT
Automatic
gearbox4
The vehicle is equipped with an electroni cally controlled 4-speed automatic gear
box.
The gearbox has a lock-up clutch which eliminates the system-inherent converter
slip in 4th gear, and in certain driving
condi
tions also in 3rd gear.
This
significantly im proves the efficiency of the gearbox in
these two gears and reduces the fuel
con
sumption.
Depending
on driving style the lock-up
clutch can cause more frequent gear shift
ing.
This
is normal and no cause for concern.
Programme
switch
The programme switch in the instrument panel can be used to select a sports
pro
gramme for a sporty type of driving (S -
warning lamp lights up) or for normal driving (warning lamp out).
The programme selection can be made by pressing the switch
(arrow)
when vehicle is
stationary or on the move.
Normal
driving
The programme by changing up early and changing down late, makes economical
driving possible.
S -
Sport
programme
For a sporty style of
driving,
this programme
should be selected. By changing up later full use can be made of the engine's power re
serve. Changing down is effected at higher
engine speeds than in the normal driving range.
Note
The programme which has been selected remains engaged even after the engine has
been switched off.
This
means that a
change of programme can only be effected
by operating the switch.
32
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CONTROLS AND EQUIPMENT
2
-
Coolant temperature
—
~~s
gauge starts
to
work
when ignition
is
=
.vitched on,
but it
takes some time before
~e needle reaches
its
final position.
-en ignition
is
switched
on the
warning
c~ip flashes
for a few
seconds
as a
func-
•
:nal check.
5
- Cold
-. Did
high
engine speeds and
do not
work
r-gine
too
hard
yet.
:
- Normal
nen
the
vehicle
is
driven normally
the
~eedle
should settle
down
in
this zone.
-en engine
is
working hard and the ambi-
r~t
temperature
is
high,
the
needle
may
-ove
a
long
way up. This is not serious as long as the
warning lamp does not flash.
Warning lamp
If
the lamp flashes when driving, check first
the indicated coolant temperature.
If the
needle
is in the
normal zone,
top the
coolant
up at the
next
opportunity.
If
the reading
is
in the upper zone, either the
coolant level
is too low or the
coolant tem
perature
is too
high.
Stop,
switch
en
gine off
and
try to
find cause
of
trouble
-
see
page 47.
Notes
•
Additional
lights
in
front
of the cooling air intake interfere
with
the
flow
of cooling air. At
high
ambient
temperatures and
full
throttle
there is a danger that the engine
will
then
overheat.
3
-
Digital clock
*
To
set the
time there
are two
buttons
on
lower left
of
instrument cluster.
The
hours
are
set
with
the
upper button
(h) and the
minutes
with
the
lower one
(min):
•
If
pressed briefly, preferably
with
a ball
pen,
the time changes one hour
or
one min
ute.
•
If
pressed continuously the hours
or
min
utes
change continuously.
With
the minute button the clock can be set exactly
to the
second:
•
Press button until time shown
by
clock
is
one minute before time
to be set.
•
Press button
at the
moment when
the
seconds
indicator
of an
accurate clock
shows a full minute
or
when the time signal
is
heard
on the
radio.
41
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CONTROLS
AND
EQUIPMENT
6-Alternator
Q
~ne warning lamp comes on when the
igni-
I
on
is
switched on and must go out when
She
engine
is
started.
i the warning lamp comes on when driving,
stop,
switch
engine
off
and
check
the
alternator V-belt.
f the V-belt
is
broken or loose do not
drive
on with
a
vehicle which
has a 4 cylinder
engine
because the coolant pump
is
then
no
longer being driven. The V-belt must
be
tensioned
or
renewed.
ehicles with
a 5
cylinder engine
can
nor
mally
be
driven to the nearest Volkswagen
dealer when
the
V-belt
is
broken
or
loose oecause
the
coolant pump
is
driven separ
ately but then the battery will discharge
con
tinuously
and all
non-essential electrical consumers should
be
switched
off.
f the warning lamp comes on although
the
belt
is
not broken, one can normally drive on
to
the nearest Volkswagen dealer (all engine
types)
but the
battery will then discharge
continuously
- see
previous paragraph.
7-Glow
plugs
W
(Diesel engines only)
When
the engine
is cold
the warning lamp comes on when key
is
turned to Drive
posi
tion
(ignition on).
If
the warning lamp does not come
on,
there
is
a
defect in the glow plug system
-
call
in
expert assistance.
When
the
lamp goes out,
start
the engine
immediately
-
see page
38.
When
the
engine
is warm the
glow plug
lamp
does
not
come on -the engine can
be
started straight
away.
(®)
-
Anti-locking
Brake
System
(ABS)*
The operational readiness
of the
essential electrical components
of the ABS are
checked,
both before moving off and when
driving,
by an electronic monitoring system.
The warning lamp lights up when
the
igni
tion
is
switched on and
it
must go out again, at the latest, after the engine
has
started.
If
the warning lamp does not go out
or if it
comes on when driving the system
is
not
in
order.
The
vehicle can then only
be
braked
with
the
normal system
-
that
is
without
ABS-.The vehicle must be taken to a Volks
wagen Dealership
as
soon
as
possible.
Further details on ABS
is
given on page
30.
<]1i>
-
Trailer
turn
signals
The warning lamp
*
flashes when turn
sig
nals are switched on when towing
a
trailer.
If a
turn signal fails on the trailer or vehicle,
the warning lamp does not flash.
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CONTROLS AND EQUIPMENT
JB70-
1251
Switches
Notes
• On vehicles
with
righthand drive the ar rangement of the switches differs. The
symbols
on the switches are however the
same
as on vehicles
with
lefthand drive.
• The use of the lighting described here is subject to local regulations.
1 -
Lighting
switch
-n
First
detent -side lights11
Second
detent -headlight high/low beams
The
headlights only work when the ignition
is
on. When the engine is being started and
after ignition has been switched off, the headlights are switched off automatically.
When
the side lights are on, a warning lamp lights up in the switch.
When
the lights are on, the level of the in strument lighting can be regulated by turning the knurled disc on the
right
of the
switch.
Dipping and flashing the headlights - see
page
52. 2 -
Headlight
range
control
* %\_)
With the electrical range control the
head
light settings can be matched exactly to the
load
condition of vehicle. This prevents on
coming traffic from being
dazzled
more than
is
unavoidable. At the same time the correct headlight beam setting provides the best
possible
visibility for the driver.
The
headlights can only be regulated
with
the dipped headlights switched on.
To
lower the beams,
turn
knurled disc from
the
basic
position (-) downwards.
Note
The
basic
headlight setting (only possible
with
headlight adjusting appliance) must al
ways
be done
with
the headlight headlight range control knurled disc in the
basic
posi
tion (-) - see page 128
also.
On
vehicles for some export countries when
the side lights are switched on
with
the igni
tion switched on, the dipped headlights also
come
on
with
reduced intensity.
50
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CONTROLS
AND
EQUIPMENT
3
-
Emergency lights .
nen the emergency lights are on, a warn-
'z lamp in the switch flashes as well.
Ine system also works when the ignition is
;
.-.itched off.
4
-
Knurled wheel for seat
^Jf
heating*
~~e cushion and backrest of the
front
seats
:
=
n
be heated electrically when the ignition
s
on.
_~e
heating is switched on and regulated .vth the knurled wheel.
•
switch heating off,
turn
knurled wheel to
:_e
left
to the detent position.
5
-
Heated rear window
QpJ
The
heating works only when ignition is on.
When
heater is on a lamp in the switch lights up.
As soon
as
window
is
clear,
switch element
off. The
reduced
current consumption helps
to re
duce
the
fuel
consumption
- see
also
page
80.
On
vehicles
with
electrically adjustable ex
terior mirrors the mirrors are heated as long
as
the rear window heating is switched on.
6
-
Fog lights •/
|Q
Rear fog light
First
detent - fog lights
Second
-
front
and rear fog
detent lights, or rear fog
light
only
At the second position a warning lamp in the switch comes on.
The fog lights
work
with
the side lights (ignition on), low or high beams.
The rear fog light
works only
with
the fog lights or
with
the low or high beams.
Due
to the amount of
dazzle
it
causes
the
rear
fog
light
should only be switched on
when the visibility is very poor (in Germany
for example, below 50 metres).
Note
The
electrical system of the factory
fitted
tow bar* is wired-up so
that
when towing
a
trailer
fitted
with
rear fog lights, the rear
fog
light
on the towing vehicle are automati
cally
switched off.
51
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CONTROLS
AND EQUIPMENT
Turn signal and dip
lever
The
turn
signals only work when the ignition
is
switched on.
Right
turn
signals - lever up
Left
turn
signals - lever down
When
turn
signals are working, the warning lamp flashes as well - see page 48
also.
The
turn
signals cancel automatically after
completing a turn. To
signal
a
lane
change
Move
lever up or down to pressure point
and
hold in this position - the warning lamp must also be flashing.
To dip
headlights
Pull
lever past pressure point towards steer
ing wheel. When high beams are on, the
high beam warning light will light up.
Headlight
flasher
Pull
lever towards steering wheel to pres
sure
point - the high beam warning lamp lights up.
Parking
lights
The
parking lights only work when ignition
is
switched off.
Right
parking lights - lever up
Left parking lights - lever down. Note
The
use of the signals and lighting described
here
is subject to local regulations.
52
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CONTROLS
AND
EQUIPMENT
Notes
Pools of
water
under
the
vehicle
• When the ambient temperature is high
and
the air very humid, condensed water
can
drip off the evaporator and form a puddle under the vehicle. This is quite nor
mal
and does not indicate a leak.
Operating
faults
• Should the air conditioner not work at
any
time, either:
- the ambient temperature is below about + 5 degrees C,
- the fuse has blown.
Check
fuse and if necessary renew it - see
page
122. If the trouble is not due to
a
defec
tive fuse, switch the system off and have it
checked.
- the air conditioner has switched off due to the coolant temperature being too high -
see
page 41
also.
• If the cooling
output
drops off, switch the
A/C
off and have the system
checked.
Using air
conditioner
economically
In cooling operation the air conditioner
com
pressor
places demands on the engine and
therefore influences the fuel consumption.
To
keep the period switched on as short as
possible,
the following points should be
noted:
• If the inside temperature is very high after the vehicle has been parked in the sun, it is recommended to open doors or win
dows
briefly to enable the hot air to
escape.
• The air conditioner should not be
switched
on during a journey if the windows
or
sliding/tilting
roof*
are open.
• If the desired interior temperature can be attained
without
switching on the air condi
tioner, the fresh air operation should be se
lected.
Recirculating
air
switch
If badly contaminated air is to be prevented
from entering the vehicle, e.g. when driving
through a tunnel, the recirculating air switch in the instrument panel can be
pressed.
When
the recirculating air system is
switched
on, a small warning lamp lights up in the switch.
However,
the recirculating air system
should
only be used for a short period other
wise
the windows will mist up.
60
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