engine overheat YAMAHA FZR 2009 Owners Manual

Features and functions
34
EJU37250Information display
The information display shows watercraft op-
erating conditions.
EJU37261Hour meter/voltmeter
The hour meter/voltmeter can be used as an
hour meter or a voltmeter.
TIP:
The hour meter is selected at the Yamaha
factory.
Hour meter
The hour meter shows the hours of engine op-
eration that have elapsed since the watercraft
was new.To switch to the hour meter from the voltme-
ter:
Push the “Hour Volt” button for at least 1 sec-
ond. The display switches from the voltmeter
to the hour meter.
Voltmeter
The voltmeter shows the battery voltage.
When the battery voltage is normal, the volt-
meter displays approximately 12 volts.
If the battery voltage has dropped significant-
ly, “LO” is displayed on the voltmeter. If the
battery voltage has risen significantly, “HI” is
displayed. If “HI” or “LO” is displayed, immedi-
ately return to shore and have a Yamaha
dealer service the watercraft.
1Fuel level meter
2Fuel indicator
3Engine overheat warning indicator
4Check engine warning indicator
5Oil pressure warning indicator
6Hour meter/voltmeter
1Hour meter/voltmeter
12345
6
1
1“Hour Volt” button
2Hour meter
1
2
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Features and functions
36
maximum engine speed is limited to help pre-
vent damage.
If this occurs, immediately reduce the engine
speed, return to shore, and then check the en-
gine oil level. (See page 45 for engine oil level
checking procedures.) If the oil level is suffi-
cient, have a Yamaha dealer check the water-
craft.
TIP:
Push the “Hour Volt” button to stop the buzz-
er.
EJU37300Engine overheat warning
If the engine temperature rises significantly,
the “WARNING” indicator light and the engine
overheat warning indicator blink, and the
buzzer sounds intermittently. Then, the
“WARNING” indicator light and the engine
overheat warning indicator stop blinking and
remain on, and the buzzer sounds continu-ously. After the light and indicator start to blink
and the buzzer sounds, the maximum engine
speed is limited to help prevent damage.
If this occurs, immediately reduce the engine
speed, return to shore, and then check for wa-
ter discharge at the port (left) cooling water pi-
lot outlets while the engine is running. If there
is no discharge of water, shut the engine off,
and then check the jet intake for clogging.
(See page 83 for jet intake cleaning proce-
dures.) NOTICE: If you cannot locate and
correct the cause of the overheating, con-
sult a Yamaha dealer. Continuing to oper-
ate at higher speeds could result in severe
engine damage.
[ECJ00041]
1“Hour Volt” button
1
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Operation
51
EJU32651Jet intake
Carefully check the jet intake for weeds, de-
bris, or anything else that might restrict the in-
take of water. If the jet intake is clogged, clean
it. (See page 83 for jet intake cleaning proce-
dures.)
If the watercraft is operated while the jet in-
take is clogged, cavitation could occur, reduc-
ing jet thrust, and possibly damaging the jet
pump. In some cases, the engine may over-
heat because of lack of cooling water, and
damage to the engine could result. Cooling
water is fed to the engine by the jet pump.
EJU32661Engine shut-off cord (lanyard)
Check that the engine shut-off cord (lanyard)
is not frayed or broken. If the cord is dam-
aged, replace it. WARNING! Never try to re-
pair the engine shut-off cord (lanyard) or
tie it together. The engine shut-off cord
(lanyard) may not pull free when the oper-
ator falls off, allowing the watercraft tocontinue to run and cause an accident.
[EWJ01220]
EJU32671
Switches
NOTICE
ECJ00410
Do not run the engine for more than 15
seconds when checking the switches on
land without supplying water, otherwise
the engine could overheat.
Check the start switch, the engine stop
switch, and the engine shut-off switch for
proper operation.
Push the start switch to start the engine. As
soon as the engine starts running, push the
engine stop switch to verify that the engine
stops immediately. Restart the engine, and
then pull the engine shut-off cord (lanyard) to
remove the clip from the engine shut-off
switch to verify that the engine stops immedi-
ately. (See pages 25 to 26 for information on
proper operation of the start switch, the en-
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Operation
54
pebbles or sand could be sucked into
the jet intake, causing impeller dam-
age and engine overheating.
[ECJ00471]
(3) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch. It is not pos-
sible to start the engine with the clip re-
moved from the engine shut-off switch.
WARNING! Check that the engine
shut-off cord (lanyard) is attached cor-
rectly. If the engine shut-off cord (lan-
yard) is not attached correctly, it may
not pull free when the operator falls
off, allowing the watercraft to continue
to run and cause an accident.
[EWJ00581]
(4) Push the start switch (green button), and
then release it as soon as the engine
starts to run. If the engine does not startin 5 seconds, release the start switch,
wait 15 seconds, and then try again. The
engine will not start if the throttle lever is
squeezed. NOTICE: Never push the
start switch while the engine is run-
ning. Do not operate the start switch
for more than 5 seconds, otherwise
the battery will be discharged and the
engine will not start. Also, the starter
motor could be damaged.
[ECJ01040]
EJU32861
Stopping the engine
To stop the engine, release the throttle lever,
and then push the engine stop switch (red
button). WARNING! You need throttle to
steer. Shutting the engine off can cause
you to hit an obstacle you are attempting
to avoid. A collision could result in severe
injury or death.
[EWJ00601]
1Clip
2Engine shut-off switch
3Engine shut-off cord (lanyard)
31
2
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Operation
58
deep from the bottom of the watercraft.
NOTICE: Never operate in water that is
less than 60 cm (2 ft) deep from the
bottom of the watercraft, otherwise
pebbles or sand could be sucked into
the jet intake, causing impeller dam-
age and engine overheating.
[ECJ00471]
(2) Board the watercraft from the side or the
rear.
(3) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch.
(4) Grip the handlebars with both hands,
place both feet on the floor of the footwell,
start the engine, and then look in all direc-
tions before starting off.
EJU33111Boarding and starting from a dock
(1) Board the watercraft from the side.
(2) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch.
(3) Push the watercraft away from the dock,
grip the handlebars with both hands,
place both feet on the floor of the footwell,start the engine, and then look in all direc-
tions before starting off.
EJU33131Boarding and starting in deep water
WARNING
EWJ00621
Be sure the operator and passenger have
practiced boarding from the water while
still close to shore before riding. A person
who has made many unsuccessful at-
tempts to get back on the watercraft may
become fatigued and suffer from expo-
sure, increasing the risk of injury and
drowning.
Boarding in deep water requires more skill.
The operator and passenger should practice
boarding in shallow water before riding in
deep water.
EJU37470Boarding alone
(1) Swim to the rear of the watercraft and
place both hands on the boarding plat-
60 cm (2 ft)
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Maintenance and care
67
EJU33490
Storage
WARNING
EWJ00330
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create a
fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage. However, the following
procedures can be performed by the owner.
EJU37570Flushing the cooling system
Flushing the cooling system is essential to
prevent it from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-
tion.
(2) Remove the rear seat and watertight
compartment. (See page 23 for seat re-
moval and installation procedures.)
(3) Remove the flushing hose connector
cap, and then insert the garden hose
adapter into the flushing hose connector
and turn it until it is securely connected.(4) Connect the garden hose adapter to a
water tap using a garden hose.
TIP:
A garden hose is not included.
(5) Start the engine, and then immediately
turn the water supply on until water flows
out continually from the jet thrust nozzle.
NOTICE: Do not run the engine for
more than 15 seconds without supply-
ing water or over 4000 r/min on land,
otherwise the engine could overheat.
[ECJ01050]
TIP:
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(6) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn the
water supply off immediately and repeat
the above steps. NOTICE: Do not sup-
ply water to the cooling water passag-
es when the engine is not running. The
water could flow back through the
muffler into the engine, causing se-
vere engine damage.
[ECJ00122]
(7) Turn the water supply off, and then force
the remaining water out of the cooling
1Flushing hose connector cap
2Garden hose adapter
3Flushing hose connector
1
3 2
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Trouble recovery
83
EJU34620
Emergency procedures EJU34631Cleaning the jet intake and impeller
WARNING
EWJ00780
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming in
contact with the rotating parts of the jet
pump.
If weeds or debris gets caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize.
NOTICE: If weeds or debris gets caught in
the jet intake, do not operate the watercraft
above trolling speed until they have been
removed.
[ECJ00651]
If there is any sign that the jet intake or impel-
ler is clogged with weeds or debris, return to
shore and check the intake and impeller. Al-ways stop the engine before beaching the wa-
tercraft.
(1) Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches. Turn the
watercraft on its side as shown. NOTICE:
Always turn the watercraft over onto
its port (left) side. When turning the
watercraft on its side, support the bow
so that the handlebars are not bent or
damaged.
[ECJ00661]
UF2R70E0.book Page 83 Thursday, November 6, 2008 10:05 AM

Index
A
Air filter element ....................................... 72
B
Battery ................................................ 47, 68
Battery, checking...................................... 76
Battery, jumping ....................................... 84
Beaching the watercraft ........................... 64
Bilge ......................................................... 47
Boarding alone ......................................... 58
Boarding and starting from a dock ........... 58
Boarding and starting in deep water ........ 58
Boarding and starting in shallow water .... 57
Boarding with a passenger....................... 59
Bow down................................................. 30
Bow eye ................................................... 30
Bow up ..................................................... 30
Builder’s plate............................................. 2
C
Capsized watercraft ................................. 61
Check engine warning.............................. 37
Cleaning the watercraft ............................ 68
Cooling water pilot outlets .................. 27, 52
Craft Identification Number (CIN) ............... 1
Cruising limitations ................................... 11
D
Docking the watercraft ............................. 64
Dual analog meter unit ....................... 33, 52
E
Emergency procedures ............................ 83
Engine break-in ........................................ 53
Engine compartment ................................ 45
Engine oil ................................................. 42
Engine oil and oil filter .............................. 72
Engine oil level ......................................... 45
Engine overheat warning ......................... 36
Engine serial number ................................. 1
Engine shut-off cord (lanyard) .................. 51
Engine shut-off switch .............................. 25
Engine stop switch ................................... 25
Enjoy your watercraft responsibly ............ 17
F
Fire extinguisher....................................... 48
Flushing the cooling system ..................... 67
Front storage compartment ...................... 37
Fuel .......................................................... 41Fuel and oil............................................... 41
Fuel injection system ................................ 78
Fuel level .................................................. 45
Fuel level meter ........................................ 35
Fuel level warning .................................... 35
Fuel system, checking .............................. 72
Fuel tank .................................................. 72
Fuel tank filler cap .................................... 24
Fuses, replacing ....................................... 84
G
Getting to know your watercraft ............... 56
Glove compartment .................................. 38
H
Hazard information ................................... 15
Hood ......................................................... 24
Hour meter/voltmeter ............................... 34
Hull and deck ........................................... 45
I
Identification numbers ................................ 1
Information display ................................... 34
J
Jet intake .................................................. 51
Jet intake and impeller, cleaning .............. 83
Jet thrust nozzle angle, checking ............. 72
Jumper cables, connecting ...................... 84
L
Labels, important ........................................ 3
Labels, other .............................................. 8
Labels, warning .......................................... 4
Launching the watercraft .......................... 53
Learning to operate your watercraft ......... 56
Leaving the watercraft .............................. 55
Limitations on who may operate the
watercraft .............................................. 10
L-MODE (low-RPM mode) ....................... 32
Lubrication................................................ 68
Lubrication points ..................................... 75
M
Main components, location of .................. 19
Maintenance and adjustments ................. 69
Model information....................................... 2
O
Oil pressure warning ................................ 35
Operating in weeded areas ...................... 64
Operating your watercraft ......................... 56
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