engine oil YAMAHA MAJESTY S 125 2015 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2015, Model line: MAJESTY S 125, Model: YAMAHA MAJESTY S 125 2015Pages: 84, PDF Size: 2.21 MB
Page 6 of 84
TABLE OF CONTENTS SAFETY INFORMATION.................. 1-1
Further safe-riding points................. 1-5
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch/steering lock................. 3-1
Keyhole cover .................................. 3-2
Indicator lights and warning lights ... 3-2
Tachometer ..................................... 3-3
Fuel gauge....................................... 3-4
Multi-function display ....................... 3-4
Handlebar switches ......................... 3-6
Front brake lever ............................. 3-7
Rear brake lever .............................. 3-7
Fuel tank cap ................................... 3-8
Fuel.................................................. 3-8
Fuel tank breather hose and overflow hose ............................................. 3-9
Catalytic converter ......................... 3-10
Seat ............................................... 3-10
Passenger footrest ........................ 3-11
Helmet holder ................................ 3-11
Storage compartments .................. 3-12
Shock absorber assembly ............. 3-13
Luggage hook ................................ 3-14
Sidestand....................................... 3-14 Ignition circuit cut-
off system ......... 3-15
FOR YOUR SAFETY – PRE-OPERATION
CHECKS ............................................ 4-1
OPERATION AND IMPORTANT RIDING
POINTS .............................................. 5-1
Starting the engine .......................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-2
Braking ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the
emission control system .............. 6-4
General maintenance and lubrication chart ............................................. 6-5
Removing and installing panels ...... 6-8
Checking the spark plug.................. 6-9
Engine oil and oil strainer .............. 6-10
Final transmission oil..................... 6-12
Coolant .......................................... 6-13
Air filter and V-belt case air filter elements .................................... 6-15 Checking the engine idling
speed............ ............................ .. 6-16
Checking the throttle grip free play ............................................. 6-17
Valve clearance ............................. 6-17
Tires ............................................... 6-17
Cast wheels ................................... 6-19
Checking the front and rear brake
lever free play ............................. 6-20
Checking the front and rear brake pads............................................ 6-20
Checking the brake fluid level ........ 6-21
Changing the brake fluid ............... 6-22
Checking and lubricating the cables ......................................... 6-22
Checking and lubricating the throttle grip and cable ............................. 6-22
Lubricating the front and rear brake levers .......................................... 6-23
Checking and lubricating the
centerstand and sidestand ......... 6-23
Checking the front fork................... 6-24
Checking the steering .................... 6-25
Checking the wheel bearings......... 6-25
Battery ........................................... 6-25
Replacing the fuses ....................... 6-27
Replacing the headlight bulb ......... 6-28
Tail/brake light ............................... 6-28
Front turn signal light ..................... 6-28
Replacing a rear turn signal light bulb............................................. 6-29
Page 19 of 84
INSTRUMENT AND CONTROL FUNCTIONS
3-4
234
5
6
7
8
9
EAUT4210
Fuel gaugeThe fuel gauge indicates the amount of
fuel in the fuel tank. The needle moves
towards “E” (Empty) as the fuel level
decreases. When the needle reaches
the red zone, refuel as soon as possi-
ble.
When the key is turned to “ON”, the fuel
gauge needle will sweep once to test
the electrical circuit.
EAUT4230
Multi-function display
WARNING
EWA14432
Be sure to stop the vehicle before
making any setting changes to the
multi-function display. Changing
settings while riding can distract the
operator and increase the risk of anaccident.
The multi-function display is equippedwith the following:
a speedometer
an odometer
a tripmeter (which shows the dis-
tance traveled since it was last set
to zero)
an oil change tripmeter (which
shows the distanc
e traveled since
the last engine oil change)
an oil change indicator (which
flashes when the engine oil should
be changed)
a clock
TIPBe sure to turn the key to “ON” before
using the “SELECT” and “RESET” but-tons.
Odometer, tripmeter and oil change
tripmeter modes
Pushing the “SELECT” button switches
the display among the odometer mode
“ODO”, the tripmeter mode “TRIP” and
the oil change tripmeter “OIL
CHANGE” in the following order:
ODO → TRIP → OIL CHANGE →
ODO
1. Fuel gauge
2. Red zone
1
2
1. Select button
2. Reset button
3. Odometer
4. Oil change tripmeter
5. Tripmeter
6. Speedometer
7. Clock
12
3
4
5
67
Page 20 of 84
INSTRUMENT AND CONTROL FUNCTIONS
3-5
1
23
4
5
6
7
8
9
TIPIf the odometer, tripmeter, or oil change
tripmeter indicates “-----”, have a Yama-
ha dealer check the multi-function dis-play.
OdometerTIPFor the U.K.: The odometer and tripme-
ter units can be switched from kilome-
ters to miles by pushing the “SELECT”button for 1 second.
Tripmeter
To reset the tripmeter, select it by push-
ing the “SELECT” button until “TRIP” isdisplayed, and then push the “RESET”
button for 1 second.
Oil change tripmeter
To reset the oil change tripmeter, select
it by pushing the “SELECT” button until
the oil change tripmeter is displayed,
and then push the “RESET” button for
3 seconds.
Push the “SELECT” button again to
start the oil change tripmeter; the dis-
play changes to the ODO mode.
Oil change indicator “OIL
CHANGE”
This indicator flashes at the initial 1000
km (600 mi), then at every 3000 km
(1800 mi) thereafter to indicate that the
engine oil should be changed.
After changing the engine oil, reset the
oil change tripmeter.
If the engine oil is changed before the
oil change indicator flashes (i.e. before
the periodic oil change interval has
been reached), the oil change tripmeter
must be reset after the oil change for
the next periodic oil change to be indi-
cated at the correct time.1. Odometer
1
1. Tripmeter
1
1. Oil change tripmeter
1
Page 32 of 84
4-1
1
2
34
5
6
7
8
9
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 3-8, 3-9
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 6-10
Final transmission oil Check vehicle for oil leakage. 6-12
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 6-13
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 6-20, 6-21
Page 37 of 84
OPERATION AND IMPORTANT RIDING POINTS
5-4
2
3
456
7
8
9
150–500 km (90–300 mi)
Avoid prolonged operation above 1/2
throttle.
500–1000 km (300–600 mi)
Avoid prolonged operation above 3/4
throttle.
NOTICE: After 1000 km (600
mi) of operation, be sure to change
the engine oil and final transmission
oil, and to clean the oil strain-
er.
[ECA16502]
1000 km (600 mi) and beyond
Avoid prolonged full-throttle operation.
Vary the engine speed occasionally.NOTICE
ECA10271
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealercheck the vehicle.
EAU17214
ParkingWhen parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10312
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials whichmight catch fire.
Page 43 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
2
3
4
567
8
9
12 * Steering bearings Check bearing play and steering
for roughness. √√√√√
Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
13 * Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
14 Front brake lever
pivot shaft Lubricate with silicone grease.
√√√√√
15 Rear brake lever
pivot shaft Lubricate with silicone grease.
√√√√√
16 Sidestand,
centerstand Check operation.
Lubricate with lithium-soap-based
grease. √√√√√
17 * Sidestand switch Check operation. √√√√√√
18 * Front fork Check operation and for oil
leakage. √√√√
19 * Shock absorber
assembly Check operation and shock
absorber for oil leakage. √√√√
20 Engine oil Change. (See pages 3-5 and
6-10.) √When the oil change indicator flas
hes (after the initial 1000 km
[600 mi] and every 3000 km (1800 mi) thereafter)
Check oil level and vehicle for oil leakage. √
Every 3000 km (1800 mi)
21 Engine oil strainer Clean. √Every 3000 km (1800 mi)
22 * Cooling system Check coolant level and vehicle
for coolant leakage. √√√√√
Change coolant. Every 3 years
23 Final transmission
oil Check vehicle for oil leakage.
√√ √
Change. √√√
24 * V-belt Replace. Every 20000 km (12500 mi)
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
Page 47 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
2
3
4
567
8
9
erosion and excessive carbon or
other deposits, and replace it if
necessary.
To install the spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec-
essary, adjust the gap to specifica-
tion.
2. Clean the surface of the spark plug gasket and its mating surface, and
then wipe off any grime from the spark plug threads.
3. Install the spark plug with the spark plug wrench, and then tight-
en it to the specified torque.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.
4. Install the spark plug cap.
5. Install the panel.
EAUT4160
Engine oil and oil strainerThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil strainer
cleaned at the intervals specified in the
periodic maintenance and lubrication
chart.
To check the engine oil level1. Place the scooter on the center- stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
Specified spark plug:NGK / CPR8EA1. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
1
ZAUE0032
Tightening torque:Spark plug:12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
1. Oil filler cap
2. Maximum level mark
3. Minimum level mark
1
3 2
Page 48 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
1
2
3
4
56
7
8
93. Wait a few minutes until the oil set-
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.
TIPThe engine oil should be between theminimum and maximum level marks.
4. If the engine oil is below the mini- mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil and clean
the oil strainer 1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap and the engine oil drain bolts A
and B to drain the oil from the
crankcase. NOTICE: When re- moving the engine oil drain bolt
B, the O-ring, compression
spring, and oil strainer will fall
out. Take care not to lose these
parts.
[ECAT1022]
4. Clean the oil strainer with solvent,
and then check it for damage and
replace it if necessary.
5. Check the O-ring for damage and replace it if necessary.
6. Install the oil strainer, compression spring, O-ring and engine oil drain
bolt B.TIPMake sure that the O-ring is properlyseated.
7. Install engine oil drain bolt A, and then tighten both drain bolts to
1. Engine oil drain bolt A
1
1. Engine oil drain bolt B
2. O-ring
3. Compression spring
4. Oil strainer
1
1 2 4
3
Page 49 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
2
3
4
567
8
9
their specified torques.
8. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
NOTICE
ECA11671
Do not use oils with a diesel
specification of “CD” or oils of a
higher quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Be sure no foreign material en-ters the crankcase.
9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
10. Turn the engine off, and then check the oil level and correct it if
necessary.
11. Reset the oil change indicator and oil change tripmeter. (See
page 3-4.)
EAU20067
Final transmission oilThe final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.1. Start the engine, warm up the final transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center- stand.
3. Place an oil pan under the final transmission case to collect the
used oil.
4. Remove the final transmission oil filler cap and its O-ring from the fi-
nal transmission case.
Tightening torque:Engine oil drain bolt A:20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil drain bolt B: 32 Nm (3.2 m·kgf, 23.1 ft·lbf)
Recommended engine oil: See page 8-1.
Oil change quantity: 0.95 L (1.00 US qt, 0.84 Imp.qt)
Page 50 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
1
2
3
4
56
7
8
95. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
6. Install the final transmission oil drain bolt and its new gasket, and then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on the
tire or wheel.
[EWA11312]
8. Install the final transmission oil fill- er cap and its new O-ring, and then
tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUT1525
To check the coolant level
The coolant level should be checked as
follows before each ride. In addition,
the coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.1. Place the vehicle on the center- stand.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool- ant reservoir.
1. Final transmission oil filler cap
1. Final transmission oil drain bolt
1
1
Tightening torque:Final transmission oil drain bolt: 20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended final transmission
oil: See page 8-1.
Oil quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)