air filter YAMAHA MT-01 2006 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2006, Model line: MT-01, Model: YAMAHA MT-01 2006Pages: 88, PDF Size: 4.5 MB
Page 6 of 88
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Multi-function display ......................3-5
Anti-theft alarm (optional) ...............3-8
Handlebar switches ........................3-9
Clutch lever ...................................3-10
Shift pedal .....................................3-11
Brake lever ...................................3-11
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Fuel tank breather/overflow
hose ..........................................3-14
Catalytic converter ........................3-14
Seat ..............................................3-14
Adjusting the front fork ..................3-15
Adjusting the shock absorber
assembly ...................................3-17
Luggage strap holders ..................3-19
EXUP system ...............................3-19
Sidestand ......................................3-20Ignition circuit cut-off system ........ 3-20
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowling ........................................ 6-5
Checking the spark plugs ............... 6-6
Engine oil and oil filter cartridge ..... 6-7
Air filter element ............................ 6-10
Checking the throttle cable
free play .................................... 6-11
Valve clearance ............................ 6-11
Tires ............................................. 6-11
Cast wheels .................................. 6-14
Clutch lever .................................. 6-14Adjusting the rear brake light
switch ....................................... 6-15
Checking the front and rear
brake pads ................................ 6-15
Checking the brake and clutch
fluid levels ................................. 6-16
Changing the brake and clutch
fluids ......................................... 6-17
Drive chain slack .......................... 6-17
Cleaning and lubricating the
drive chain ................................ 6-19
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-20
Checking and lubricating the
brake and shift pedals .............. 6-20
Checking and lubricating the
brake and clutch levers ............ 6-21
Checking and lubricating the
sidestand .................................. 6-21
Checking the front fork ................. 6-22
Checking the steering .................. 6-22
Checking the wheel bearings ....... 6-23
Battery ......................................... 6-23
Replacing the fuses ..................... 6-25
Replacing a headlight bulb .......... 6-26
Tail/brake light ............................. 6-29
Replacing a turn signal light
bulb ........................................... 6-29U5YUE1E0.book Page 1 Tuesday, September 13, 2005 4:13 PM
Page 44 of 88
PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17705
Periodic maintenance and lubrication chart NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 50000 km, repeat the maintenance intervals starting from 10000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040
1*Fuel lineCheck fuel hoses for cracks or damage.√√√√ √
2*Spark plugsCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.√√
4*Air filter elementReplace.√
5*ClutchCheck operation, fluid level and vehicle for fluid leakage.√√√√√
6*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
7*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
8*Brake hosesCheck for cracks or damage.√√√√ √
Replace. Every 4 years
9*WheelsCheck runout and for damage.√√√√
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
10*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
11*Wheel bearingsCheck bearing for looseness or damage.√√√√
12*SwingarmCheck operation and for excessive play.√√√√
13 Drive chainCheck chain slack, alignment and condition.
Adjust and lubricate chain with a special O-ring chain lu-
bricant thoroughly.Every 1000 km and after washing the motorcycle or
riding in the rain
14*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 20000 km
15*Chassis fastenersMake sure that all nuts, bolts and screws are properly
tightened.√√√√ √
16 SidestandCheck operation.
Lubricate.√√√√ √
17*Sidestand switchCheck operation.√√√√√ √
18*Front forkCheck operation and for oil leakage.√√√√
19*Shock absorber assem-
blyCheck operation and shock absorber for oil leakage.√√√√
20*Rear suspension relay
arm and connecting
arm pivoting pointsCheck operation.√√√√
21*Fuel injection systemAdjust synchronization.√√√√ √
22 Engine oilChange.
Check oil level and vehicle for oil leakage.√√√√√ √
23Engine oil filter car-
tridgeReplace.√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040
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Page 46 of 88
PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU36771
NOTE:
Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake and clutch service
Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master
and release cylinders, and change the brake and clutch fluids.Replace the brake and clutch hoses every four years and if cracked or damaged.
24*Front and rear brake
switchesCheck operation.√√√√√ √
25Moving parts and ca-
blesLubricate.√√√√ √
26*Throttle grip housing
and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.√√√√ √
27*Muffler and exhaust
pipeCheck the screw clamp for looseness.√√√√√
28*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040U5YUE1E0.book Page 4 Tuesday, September 13, 2005 4:13 PM
Page 49 of 88
PERIODIC MAINTENANCE AND MINOR REPAIR
6-7
6
EAU36802
Engine oil and oil filter
cartridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.NOTE:
Make sure that the vehicle is positioned
straight up when checking the oil level.
A slight tilt to the side can result in afalse reading.
2. Start the engine, warm it up until
the engine oil has reached a nor-
mal temperature of 60 °C (140 °F),
let it continue to idle for ten sec-
onds, and then turn the engine off.
NOTE:To achieve the proper engine oil tem-
perature for an accurate oil level read-
ing, the engine must have first
completely cooled down, and then
warmed up again for several minutes tonormal operating temperature.
3. Wait a few minutes until the oil set-
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.NOTE:The engine oil should be between theminimum and maximum level marks.4. If the engine oil is at or below the
minimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
NOTE:When adding oil, be careful not to over-
fill the engine oil tank; the oil level rises
faster starting from the half level portionon the dipstick.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
1. Engine oil filler cap
1. Maximum level mark
2. Minimum level mark
3. Dipstick
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
6
CAUTION:
ECA10900
Make sure that the oil filler cap is se-
curely tightened, otherwise oil may
seep out when the engine is run-ning.
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Remove the cowling. (See page
6-5.)
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the oil tank
to collect the used oil.
4. Remove the engine oil filler cap
and drain bolt to drain the oil from
the oil tank.5. Place an oil pan under the engine
to collect the used oil.
6. Remove the engine oil drain bolt to
drain the oil from the crankcase.
NOTE:Skip steps 7–11 if the oil filter cartridgeis not being replaced.
7. Remove the rectifier/regulator by
removing the bolts.
8. Remove the oil filter cartridge with
an oil filter wrench.
1. Engine oil drain bolt (oil tank)
1. Engine oil drain bolt (crankcase)
1. Rectifier/regulator
2. Bolt
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
6
NOTE:An oil filter wrench is available at aYamaha dealer.
9. Apply a thin coat of engine oil to
the O-ring of the new oil filter car-
tridge.
NOTE:
Make sure that the O-ring is properlyseated.
10. Install the new oil filter cartridge
with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.11. Install the rectifier/regulator by in-
stalling the bolts, and then tighten
them to the specified torque.
12. Install the engine oil drain bolts,
and then tighten them to the spec-
ified torques.
1. Oil filter cartridge
2. Oil filter wrench
1. O-ring
1. Torque wrench
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Rectifier/regulator bolt:
6.5 Nm (0.7 m·kgf, 5.0 ft·lbf)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
613. Pour only 2.5 L (2.6 US qt) (2.2
Imp.qt) of the specified amount of
recommended engine oil through
the filler hole, insert the dipstick,
and then tighten the oil filler cap.
14. Start the engine, rev it several
times, and then turn it off.
15. Remove the engine oil filler cap,
and then gradually fill the oil tank
with the remaining oil quantity
while regularly checking the oil lev-
el on the dipstick.
CAUTION:
ECA15080
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the oil tank.
16. Install the engine oil filler cap.
17. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
18. Turn the engine off, and then
check the oil level and correct it if
necessary.
19. Install the cowling.
EAU36761
Air filter elementThe air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
Tightening torques:
Engine oil drain bolt (crankcase):
43 Nm (4.3 m·kgf, 31 ft·lbf)
Engine oil drain bolt (oil tank):
35 Nm (3.5 m·kgf, 25 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
3.70 L (3.91 US qt) (3.26 Imp.qt)
With oil filter cartridge replacement:
4.10 L (4.33 US qt) (3.61 Imp.qt)
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Page 80 of 88
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2185 mm (86.0 in)
Overall width:
790 mm (31.1 in)
Overall height:
1160 mm (45.7 in)
Seat height:
825 mm (32.5 in)
Wheelbase:
1525 mm (60.0 in)
Ground clearance:
145 mm (5.71 in)
Minimum turning radius:
3200 mm (126.0 in)Weight:With oil and fuel:
259.0 kg (571 lb)Engine:Engine type:
Air cooled 4-stroke, OHV
Cylinder arrangement:
V-type 2-cylinder
Displacement:
1670.0 cm³ (101.90 cu.in)
Bore × stroke:
97.0 × 113.0 mm (3.82 × 4.45 in)
Compression ratio:
8.40 :1
Starting system:
Electric starter
Lubrication system:
Dry sump
Engine oil:Type:
SAE20W40
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter cartridge replacement:
3.70 L (3.91 US qt) (3.26 Imp.qt)
With oil filter cartridge replacement:
4.10 L (4.33 US qt) (3.61 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
15.0 L (3.96 US gal) (3.30 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal) (0.66 Imp.gal)Fuel injection:Manufacturer:
NIPPON INJECTOR
Model/quantity:
INP-101/2Spark plug (s):Manufacturer/model:
NGK/DPR7EA-9
Manufacturer/model:
DENSO/X22EPR-U9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
71/48 (1.479)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
39/17 (2.294)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
38/16 (2.375)
2nd:
30/19 (1.579)
3rd:
29/25 (1.160)
4th:
24/25 (0.960)
5th:
24/30 (0.800)Chassis:Frame type:
Double cradle
Caster angle:
25.00 °
Trail:
103.0 mm (4.06 in)
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