fuel cap YAMAHA XJ6-S 2014 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Multi-function meter unit ................ 3-8
Handlebar switches ...................... 3-11
Clutch lever .................................. 3-13
Shift pedal .................................... 3-13
Brake lever.................................... 3-13
Brake pedal .................................. 3-14
ABS (for ABS models) .................. 3-14
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-16
Fuel tank breather hose and
overflow hose ............................ 3-17
Catalytic converter ....................... 3-17
Seat .............................................. 3-18
Helmet holder ............................... 3-19
Storage compartment .................. 3-19
Handlebar position ....................... 3-20
Rear view mirrors.......................... 3-20 Adjusting the shock absorber
assembly.................................... 3-21
Sidestand ...................................... 3-22
Ignition circuit cut-off system ....... 3-22
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Removing and installing cowlings and panels ................................... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge.... 6-11
Coolant.......................................... 6-14
Replacing the air filter element ..... 6-18 Adjusting the engine idling
speed ........................................ 6-19
Checking the throttle grip free play ............................................ 6-20
Valve clearance............................. 6-20
Tires .............................................. 6-20
Cast wheels .................................. 6-23
Adjusting the clutch lever free
play ............................................ 6-23
Checking the brake lever free play ............................................ 6-24
Brake light switches ..................... 6-25
Checking the front and rear brake pads .......................................... 6-26
Checking the brake fluid level ...... 6-26
Changing the brake fluid .............. 6-28
Drive chain slack........................... 6-28
Cleaning and lubricating the drive chain.......................................... 6-29
Checking and lubricating the
cables ........................................ 6-30
Checking and lubricating the throttle grip and cable ............... 6-30
Checking and lubricating the brake and shift pedals............... 6-31
Checking and lubricating the
brake and clutch levers ............. 6-31
Checking and lubricating the centerstand and sidestand........ 6-32
Lubricating the swingarm pivots......................................... 6-33U36CE4E0.book Page 1 Tuesday, July 2, 2013 3:47 PM

SAFETY INFORMATION
1-5
1operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
 Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the motorcycle’s electrical sys-
tem, an electric failure could re-
sult, which could cause a
dangerous loss of lights or engine
power.
Aftermarket Tires an d Rims
The tires and rims that came with your
motorcycle were designed to match
the performance capabilities and to
provide the best combination of han-
dling, braking, and comfort. Other
tires, rims, sizes, and combinations
may not be appropriate. Refer to page
6-20 for tire specifications and more in-
formation on replacing your tires.
Transportin g the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.  Remove all loose items from the
motorcycle. 
Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
 Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
 Shift the transmission in gear (for
models with a manual transmis-
sion).
 Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or
parts that could break). Choose
the location for the straps carefully
so the straps will not rub against
painted surfaces during transport.
 The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce exces-
sively during transport.
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INSTRUMENT AND CONTROL FUNCTIONS
3-15
3wheel hu
bs may b e damag ed , re-
sultin g in improper performance of
the ABS system.
EAU13075
Fuel tank capTo open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be
released and the fuel tank cap can be
opened.
To close the fuel tank cap 1. Push the fuel tank cap into posi- tion with the key inserted in the
lock.
2. Turn the key counterclockwise to the original position, remove it,
and then close the lock cover.
TIPThe fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly closed and locked.
WARNING
EWA11092
Make sure that the fuel tank cap is
properly close d after fillin g fuel.
Leakin g fuel is a fire hazar d.
1. Rear wheel hub
2. Front wheel hub1
2
1. Fuel tank cap lock cover
2. Unlock.
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INSTRUMENT AND CONTROL FUNCTIONS
3-16
3
EAU13222
FuelMake sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline and gasoline vapors are
extremely flammab le. To avoid fires
an d explosions an d to re duce the
risk of injury when refuelin g, follow
these instructions.1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank. 3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately
wipe off spille d fuel with a clean,
d ry, soft cloth, since fuel may
d eteriorate painte d surfaces or
plastic parts.
[ECA10072]
4. Be sure to securely close the fuel tank cap.
WARNING
EWA15152
Gasoline is poisonous an d can
cause injury or d eath. Handle gaso-
line with care. Never siphon gasoline
b y mouth. If you shoul d swallow
some gasoline or inhale a lot of gas-
oline vapor, or g et some gasoline in
your eyes, see your doctor imme di- ately. If g
asoline spills on your skin,
wash with soap an d water. If gaso-
line spills on your clothin g, chan ge
your clothes.
EAU49742
NOTICE
ECA11401
Use only unlea ded g asoline. The use
of lead ed g asoline will cause severe
d amag e to internal en gine parts,
such as the valves an d piston rin gs,
as well as to the exhaust system.Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
95 or higher. If knocking (or pinging)
occurs, use a gasoline of a different
1. Fuel tank filler tube
2. Maximum fuel level
1 2
Recommen ded fuel:
Regular unleaded gasoline (Gasohol
(E10) acceptable)
Fuel tank capacity:
17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount: 3.2 L (0.85 US gal, 0.70 Imp.gal)
U36CE4E0.book Page 16 Tuesday, July 2, 2013 3:47 PM

MOTORCYCLE CARE AND STORAGE7-4
7
EAU26183
StorageShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.NOTICE
ECA10811
 Storin g the motorcycle in a
poorly ventilate d room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are store d.Lon g-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter. 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinders, piston rings,
etc. from corrosion.a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then
place the spark plugs on the
cylinder head so that the elec-
trodes are grounded. (This will
limit sparking during the next
step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent dam-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-34.
U36CE4E0.book Page 4 Tuesday, July 2, 2013 3:47 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height: 1210 mm (47.6 in)
Seat height: 785 mm (30.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 2800 mm (110.2 in)Wei ght:Curb weight:
XJ6S 211 kg (465 lb)
XJ6SA 216 kg (476 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement: 600 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.20 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Coolin g system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount:
3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:ID mark:XJ6S 20SF 20
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6S 20SJ 30
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6SA 20SF 20
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6SA 20SJ 30
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)Spark plu g(s):Manufacturer/model:
NGK/CR9E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
1.955 (86/44)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U36CE4E0.book Page 1 Tuesday, July 2, 2013 3:47 PM

SPECIFICATIONS
8-3
8
Wheel travel:130.0 mm (5.12 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 130.0 mm (5.12 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:GT12B-4
Voltage, capacity: 12 V, 10.0 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 60.0 W/55.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 1 License plate light:
12 V, 5.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
High beam indicator light: LED
Oil level warning light: LED
Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
ABS warning light:
XJ6SA LED
Immobilizer system indicator light: LED
Fuses:Main fuse:
30.0 A
Headlight fuse: 20.0 A
Taillight fuse: 10.0 A
Signaling system fuse:
7.5 A
Ignition fuse: 10.0 A
Radiator fan fuse: 20.0 A Fuel injection system fuse:
10.0 A
ABS control unit fuse: XJ6SA 7.5 A
ABS motor fuse:
XJ6SA 30.0 A
ABS solenoid fuse: XJ6SA 20.0 A
Backup fuse: 7.5 A
U36CE4E0.book Page 3 Tuesday, July 2, 2013 3:47 PM

INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-18
Auxiliary light bulb ................................ 6-41BBattery .................................................. 6-34
Brake and clutch levers, checking and lubricating .................... 6-31
Brake and shift pedals, checking and lubricating .................... 6-31
Brake fluid, changing............................ 6-28
Brake fluid level, checking.................... 6-26
Brake lever............................................ 3-13
Brake lever free play, checking ............ 6-24
Brake light switches ............................. 6-25
Brake pedal .......................................... 3-14CCables, checking and lubricating ......... 6-30
Care ........................................................ 7-1
Catalytic converter ............................... 3-17
Centerstand and sidestand, checking and lubricating .................... 6-32
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-23
Coolant ................................................. 6-14
Coolant temperature warning light ......... 3-4
Cowlings and panels, removing and installing ........................ 6-8DDimmer switch...................................... 3-12
Drive chain, cleaning and lubricating ... 6-29
Drive chain slack .................................. 6-28
EEngine break-in ...................................... 5-3
Engine idling speed.............................. 6-19
Engine oil and oil filter cartridge........... 6-11
Engine stop switch............................... 3-12
Engine trouble warning light .................. 3-7FFront and rear brake pads, checking ... 6-26
Front fork, checking ............................. 6-33
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-17
Fuel tank cap........................................ 3-15
Fuses, replacing ................................... 6-36HHandlebar position, adjusting .............. 3-20
Handlebar switches ............................. 3-11
Hazard switch ...................................... 3-12
Headlight bulb, replacing ..................... 6-38
Helmet holder....................................... 3-19
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-22
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-40MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4 Maintenance, emission control
system .................................................. 6-3
Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-8
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-12RRear view mirrors .................................. 3-20SSafety information................................... 1-1
Seat....................................................... 3-18
Shifting.................................................... 5-2
Shift pedal............................................. 3-13
Shock absorber assembly, adjusting ... 3-21
Sidestand.............................................. 3-22
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-34
Storage ................................................... 7-4
Storage compartment........................... 3-19
Swingarm pivots, lubricating ................ 6-33TTail/brake light bulb, replacing ............. 6-39
Throttle grip and cable, checking and lubricating ........................................... 6-30
U36CE4E0.book Page 1 Tuesday, July 2, 2013 3:47 PM