battery YAMAHA XSR 700 2021 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2021, Model line: XSR 700, Model: YAMAHA XSR 700 2021Pages: 98, PDF Size: 3.85 MB
Page 6 of 98
Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-3
Multi-function meter unit ................ 3-6
Handlebar switches ...................... 3-12
Clutch lever .................................. 3-13
Shift pedal .................................... 3-13
Brake lever.................................... 3-14
Brake pedal .................................. 3-14
ABS .............................................. 3-14
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-16
Fuel tank breather hose and overflow hose ............................ 3-18
Catalytic converter ....................... 3-18
Seat .............................................. 3-19
Helmet holding cable.................... 3-19
Adjusting the shock absorber assembly ................................... 3-21
Auxiliary DC connector ................. 3-22
Sidestand ..................................... 3-22
Ignition circuit cut-off system ....... 3-23 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Engine break-in ............................... 5-1
Starting the engine .......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-4
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-5
Checking the spark plugs ............... 6-9
Canister ......................................... 6-10
Engine oil and oil filter cartridge.... 6-10
Why Yamalube .............................. 6-13
Coolant.......................................... 6-13
Replacing the air filter element and cleaning the check hose ............ 6-15
Checking the throttle grip free play ............................................ 6-15
Valve clearance ............................. 6-16
Tires .............................................. 6-16 Cast wheels .................................. 6-18
Adjusting the clutch lever free
play ............................................ 6-19
Checking the brake lever free play ............................................ 6-19
Brake light switches ..................... 6-20
Checking the front and rear brake pads .......................................... 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Drive chain slack........................... 6-23
Cleaning and lubricating the drive chain.......................................... 6-24
Checking and lubricating the
cables ........................................ 6-25
Checking and lubricating the throttle grip and cable ............... 6-25
Checking and lubricating the brake and shift pedals............... 6-26
Checking and lubricating the
brake and clutch levers ............. 6-26
Checking and lubricating the sidestand................................... 6-27
Lubricating the rear suspension ... 6-27
Lubricating the swingarm pivots......................................... 6-28
Checking the front fork ................. 6-28
Checking the steering................... 6-29
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-29
Replacing the fuses ...................... 6-31UBJVE0E0.book Page 1 Wednesday, December 23, 2020 8:59 AM
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Description
2-2
2
EAU10421
Right view
4
6
5
3
1,2
8
7
9
10
1. Main fuse (page 6-31)
2. Fuse box (page 6-31)
3. Battery (page 6-29)
4. Shock absorber assembly spring preload adjusting ring (page 3-21)
5. Fuel tank cap (page 3-15)
6. Headlight (page 6-33)
7. Coolant drain bolt (page 6-14)
8. Brake pedal (page 3-14) 9. Rear brake light switch (page 6-20)
10.Rear brake fluid reservoir (page 6-21)UBJVE0E0.book Page 2 Wednesday, December 23, 2020 8:59 AM
Page 17 of 98
Instrument and control functions
3-2
3
EAU10474
Main switch/steerin g lockThe main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.TIPBe sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code re-
registering key (red bow), keep it in a
safe place and only use it for code re-
registering.
EAU85050
ON
All electrical circuits are supplied with
power and the vehicle lights are turned
on. The engine can be started. The key
cannot be removed.TIP To prevent battery discharge, do
not leave the key in the on position
without the engine running.
The headlight comes on automat-
ically when the engine is started.
The headlight will stay on until the
key is turned to “OFF”, even if the
engine stalls.
EAU10662
OFF
All electrical systems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is movin g.
Otherwise the electrical systems will
b e switched off, which may result in
loss of control or an acci dent.
EAU73800
LOCK
The steering is locked and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. With the key in the “OFF” position, push the key in and turn it to
“LOCK”.
3. Remove the key.
ON
OFF
LOCK
1. Push.
2. Turn.12
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Operation and important rid ing points
5-2
5
EAU86621
Startin g the eng ineThe ignition circuit cut-off system will
enable starting when:
the transmission is in the neutral
position or
the transmission is in gear, the
sidestand is up, and the clutch le-
ver is pulled.
To start the engine1. Turn the main switch on and set the engine stop switch to the run
position.
2. Confirm the indicator and warning light(s) come on for a few sec-
onds, and then go off. (See page
3-3.)TIPDo not start the engine if the en-
gine trouble warning light remains
on.
The oil pressure warning light
should come on and stay on until
the engine is started.
The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).
NOTICE
ECA24110
If a warnin g or in dicator li ght does
not work as d escribed a bove, have a
Yamaha dealer check the vehicle.3. Shift the transmission into the
neutral position.
4. Start the engine by pushing the start switch.
5. Release the start switch when the engine starts, or after 5 seconds.
Wait 10 seconds before pressing
the switch again to allow battery
voltage to restore.NOTICE
ECA11043
For maximum en gine life, never ac-
celerate har d when the en gine is
col d!
EAU88780
TIPThis model is equipped with:
a lean angle sensor. This sensor
stops the engine in case of a vehi-
cle turnover. If this happens, the
malfunction indicator light will
come on, but this is not a malfunc-
tion. Turn the vehicle power off
and then back on again to cancel
the indicator light. Failing to do so
will prevent the engine from start-
ing even though the engine will
crank when pushing the start
switch.
an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start
switch to restart the engine.
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Periodic maintenance an d a djustment
6-29
6
EAU23285
Checkin g the steerin gWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the ground. (See page 6-37.)
WARNING! To avoi d injury, se-
curely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
EAU23292
Checkin g the wheel bearin gsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAUM3751
BatteryThis model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
Electrolyte is poisonous an d
d an gerous since it contains sul-
furic aci d, which causes severe
b urns. Avoi d any contact with
skin, eyes or clothin g an d al-
ways shiel d your eyes when
workin g near b atteries. In case
of contact, ad minister the fol-
lowin g FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink lar ge quan-
tities of water or milk an d im-
me diately call a physician.
EYES: Flush with water for 15 minutes an d seek prompt
me dical attention.
ZAUM1835
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Periodic maintenance an d a djustment
6-30
6
Batteries pro duce explosive hy-
d ro gen gas. Therefore, keep
sparks, flames, ci garettes, etc.,
away from the battery an d pro-
vi de sufficient ventilation when
char gin g it in an enclose d
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To access the battery
1. Remove the seat. (See page 3-19.)
2. Remove the seat holder by remov- ing the bolts.
3. Remove the diagnostic connector by pulling it upward. 4. Remove the battery cover by re-
moving the bolts. To char
ge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
ha v e di s c ha r g e d. Ke e p in m in d t ha t t he
battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.
NOTICE
ECA16522
To char ge a VRLA (Valve Re gulate d
Lea d Aci d) battery, a special (con-
stant-volta ge) battery char ger is re-
quire d. Usin g a conventional b attery
char ger will damag e the b attery.To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removin g the
b attery, be sure to turn the main
switch off, then disconnect the
ne gative lea d before discon-
nectin g the positive lea d.
[ECA16304]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully char-
ge it if necessary.
1. Seat holder
2. BoltZAUM1836
2
1
1. Diagnostic connector
2. Battery cover
3. Bolt
1. Battery cover
2. Positive battery lead (red)
3. Negative battery lead (black)
4. Battery
5. Battery band
3
12
ZAUM1838
12
34
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Periodic maintenance an d a djustment
6-31
6
3. Fully charge the battery before
installation. NOTICE: When in-
stallin g the battery, be sure to
turn the main switch off, then
connect the positive lea d b efore
connectin g the ne gative lea d.
[ECA16842]
4. When installing the battery, make
sure the positive battery lead is
routed through the hole in the bat-
tery band and that both battery
leads are properly connected to
the battery terminals.NOTICE
ECA16531
Always keep the b attery charged .
Storin g a dischar ged battery can
cause permanent battery damag e.5. Place the battery cover in the orig-
inal position, and then install the
bolts.
6. Install the diagnostic connector by pushing it downward.
7. Install the seat holder by installing the bolts, and then tighten the
bolts to the specified torque.
EAUM3673
Replacin g the fusesThe main fuse and the fuse boxes are
located under the seat.
To access the fuses
1. Remove the seat. (See page 3-19.)
2. Remove the seat holder by remov- ing the bolts.
3. Remove the diagnostic connector by pulling it upward.
4. Remove the battery cover by re- moving the bolts.
Tightenin g torque:
Seat holder bolts:
7 N·m (0.7 kgf·m, 5.2 lb·ft)
1. Seat holder
2. BoltZAUM1836
2
1
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Periodic maintenance an d a djustment
6-32
6
TIPTo access the main fuse, remove the
starter relay cover as shown.
If a fuse is blown, replace it as follows.
1. Turn the main switch off and turn off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
1. Diagnostic connector
2. Battery cover
3. Bolt
1. Battery cover
3
12
ZAUM1977
1
1. Starter relay cover
2. Fuse box
3. Spare main fuse
4. Main fuseZAUM1839
2
3
4
1
1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Backup fuse 2 (for ECU)
5. Backup fuse (for clock and immobilizer sys- tem)
6. Radiator fan motor fuse
7. ABS solenoid fuse
8. ABS motor fuse
9. Hazard fuse
10.Auxiliary fuse
11.ABS control unit fuse
12.Spare fuse
7
8
9
10
11
1
2
3
4
5
61212
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Periodic maintenance an d a djustment
6-33
6
use a fuse of a hi
gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive dam-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the main switch on and turn
on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
5. After the fuse is changed, place the battery cover in the original
position, and then install the bolts.
6. Install the diagnostic connector by pushing it downward.
7. Install the seat holder by installing the bolts, and then tighten the
bolts to the specified torque.
8. Install the seat.
EAU34387
Replacin g the hea dlig ht bul bThis model is equipped with a halogen
bulb headlight. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA26690
Do not touch the glass part of
the hea dlig ht bul b. Otherwise
the luminosity an d the life of the
b ul b may b e adversely affected .
Thorou ghly clean off any d irt,
oil, or fin gerprints from the bul b
usin g a cloth moistene d with al-
cohol or thinner.
Do not use a hea dlig ht bul b of a
watta ge hi gher than specified .
Do not affix any type of tinted
film or stickers to the hea dlig ht
lens.
Specifie d fuses:
Main fuse: 30.0 A
Auxiliary fuse:
2.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Hazard fuse:
7.5 A
Ignition fuse: 10.0 A
Radiator fan motor fuse: 10.0 A
ABS motor fuse:
30.0 A
ABS solenoid fuse: 20.0 A
ABS control unit fuse: 7.5 A
Backup fuse:
7.5 A
Backup fuse 2: 10.0 A
Tightenin g torque:
Seat holder bolts: 7 N·m (0.7 kgf·m, 5.2 lb·ft)
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Periodic maintenance an d a djustment
6-38
6
EAU86350
Trou bleshootin g chart
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Try starting the engine.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug(s). Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.
DryWet
Try starting the engine.
Check the battery lead connections,
and charge the battery if necessary.
The engine does not start.
Check the ignition.
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