oil YAMAHA YFZ450 2006 Owners Manual

LOCATION OF THE WARNING AND
SPECIFICATION LABELS ..................1-1
SAFETY INFORMATION ..................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ............................... 3-1
Identification number records ............. 3-3
Key identification number ................... 3-5
Vehicle identification number ............. 3-5
Model label ......................................... 3-7
CONTROL FUNCTIONS ...................... 4-1
Main switch ......................................... 4-1
Indicator and warning lights ................ 4-3
Handlebar switches ............................ 4-7
Throttle lever .................................... 4-11
Speed limiter .................................... 4-13
Clutch lever ...................................... 4-15
Brake lever ....................................... 4-17Brake pedal ...................................... 4-17
Parking brake lever .......................... 4-19
Shift pedal ........................................ 4-21
Fuel tank cap .................................... 4-21
Fuel cock .......................................... 4-23
Starter (choke) ................................... 4-25
Seat .................................................. 4-27
Front shock absorber adjustment ..... 4-29
Rear shock absorber adjustment ..... 4-39
PRE-OPERATION CHECKS ................ 5-1
Front and rear brakes ......................... 5-7
Fuel .................................................. 5-13
Engine oil .......................................... 5-17
Coolant ............................................. 5-19
Chain ................................................ 5-21
Throttle lever .................................... 5-21
Tires ................................................. 5-23
How to measure tire pressure .......... 5-27
Tire wear limit ................................... 5-29
Fittings and fasteners ....................... 5-29
EBU00150
CONTENTS
1
2
3
4
5
5TG-9-62 1-3 5/13/05 10:06 AM Page 12

Lights ................................................ 5-29
Switches ........................................... 5-29
OPERATION ........................................ 6-1
Starting a cold engine ......................... 6-3
Starting a warm engine ...................... 6-9
Warming up ........................................ 6-9
Shifting ............................................. 6-11
To start out and accelerate ............... 6-13
To decelerate ................................... 6-17
Engine break-in ................................ 6-19
Parking ............................................. 6-23
Parking on a slope ............................ 6-25
Accessories and loading .................. 6-29
RIDING YOUR ATV .............................. 7-1
GETTING TO KNOW YOUR ATV ...... 7-3
RIDE WITH CARE AND GOOD
JUDGEMENT ................................... 7-5
BE CAREFUL WHERE YOU RIDE ... 7-27
TURNING YOUR ATV ...................... 7-41CLIMBING UPHILL .......................... 7-47
RIDING DOWNHILL ......................... 7-57
CROSSING A SLOPE .......................7-61
CROSSING THROUGH SHALLOW
WATER .......................................... 7-65
RIDING OVER ROUGH TERRAIN ....7-69
SLIDING AND SKIDDING .................7-71
WHAT TO DO IF ... ...........................7-75
WHAT TO DO ... .............................. 7-75
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 8-1
Owner’s manual and tool kit ............... 8-3
PERIODIC MAINTENANCE/
LUBRICATION .................................. 8-7
Panel removal and installation ......... 8-19
Engine oil and oil filter element ........ 8-25
Cooling system ................................. 8-43
Changing the coolant ....................... 8-47
Spark plug inspection ....................... 8-55
Air filter element cleaning ................. 8-67
6
7
8
5TG-9-62 1-3 5/13/05 10:06 AM Page 13

3-1
EBU00320
DESCRIPTION AND MACHINE
IDENTIFICATION
1. Seat 11. Tail/brake light
2. Fuel tank cap 12. Coolant reservoir
3. Radiator cap 13. Shift pedal
4. Oil filter element 14. Engine oil tank
5. Brake pedal 15. Clutch lever
6. Headlights 16 Handlebar switches
7. Fuel cock 17. Parking brake lever
8. Starter (choke) 18. Main switch
9. Throttle stop screw 19. Throttle lever
10. Fuse 20. Brake lever
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
5TG-9-62 1-3 5/13/05 10:06 AM Page 3-1

4-37
NOTE:
Although the total number of clicks of a damping
force adjusting mechanism may not exactly
match the above specifications due to small dif-
ferences in production, the actual number of
clicks always represents the entire adjusting
range. To obtain a precise adjustment, it would
be advisable to check the number of clicks of
each damping force adjusting mechanism and to
modify the specifications as necessary.
w
8Suspension components become hot dur-
ing operation. Never touch the compres-
sion damping force adjusting screw, the
rebound damping force adjusting screw or
the oil reservoir with your bare hand or
skin until suspension components have
cooled.
8Always adjust the shock absorbers on the
left and right side to the same setting.
5TG-9-62 4 5/12/05 5:18 PM Page 4-37

4-51
cC
Never turn an adjusting mechanism beyond
the minimum and maximum settings.
w
Suspension components become hot during
operation. Never touch the compression
damping force adjusting screw, the rebound
damping force adjusting screw or the oil
reservoir with your bare hand or skin until
suspension components have cooled.
5TG-9-62 4 5/12/05 5:18 PM Page 4-51

5-1
EBU01130
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brake9Check operation lever, free play, fluid level and fluid leakage. 5-7–5-11, 8-81,
9Fill with DOT 4 brake fluid if necessary. 8-85–8-91
Rear brake9Check operation, fluid level and fluid leakage. 5-7–5-11
9Fill with DOT 4 brake fluid if necessary. 8-83–8-89, 8-93
Clutch9Check operation, condition and lever free play. 8-103
Parking brake9Check operation, condition and cable length. 8-97–8-99
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-13–5-15
Engine oil9Check oil level.
9Fill with oil if necessary.5-17, 8-25–8-41
Coolant reservoir 9Check coolant level in reservoir.
9Fill with coolant if necessary.5-19–5-21, 8-43–8-53
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-21, 8-105–8-113
Throttle9Check for proper throttle cable operation and free play. 5-21, 8-79
Wheels and tires9Check tire pressure, wear and damage. 5-23–5-29, 8-125–8-127
Fittings and fasteners9Check all fittings and fasteners. 5-29
Lights and switches9Check for proper operation. 5-29, 8-99, 8-137–8-141
5TG-9-62 5-6 5/13/05 1:45 PM Page 5-1

5-17
EBU10842
Engine oil
Make sure the engine oil is at the specified level.
Add oil as necessary. (See page 8-25.)
cC
8In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do not
use oils with a diesel specification of “CD”
or oils of a higher quality than specified. In
addition, do not use oils labeled “ENERGY
CONSERVING II” or higher.
8Make sure that no foreign material enters
the crankcase.
Recommended engine oil type and quantity:
See page 10-2.
5TG-9-62 5-6 5/13/05 1:45 PM Page 5-17

8-9
INITIAL EVERY
month 1 3 6 6 12
ITEM ROUTINEWhichever
km 320 1200 2400 2400 4800 comes first
(mi) (200) (750) (1500) (1500) (3000)
hours 20 75 150 150 300
9Check operation.
Steering system*9Repair if damaged.
22222
9Check toe-in.
9Adjust if necessary.
Engine oil9Replace (Warm engine before draining).2 222
Engine oil filter
9Replace.222
element
9Check coolant leakage.
Cooling system9Repair if necessary.22222
9Replace coolant every 24 months.
9Check operation.
Lights and switches*
9
Adjust headlight beams.22222
5TG-9-62 8 5/13/05 1:48 PM Page 8-9

8-10
NOTE:
8Recommended brake fluid: DOT 4
8Brake fluid replacement:
9When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally
check the brake fluid level and add the fluid as required.
9On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two
years.
9Replace the brake hoses every four years, or if cracked or damaged.
5TG-9-62 8 5/13/05 1:48 PM Page 8-10

8-25
EBU13932
Engine oil and oil filter element
The engine oil level should be checked before
each ride. In addition, the oil must be changed
and the oil filter element replaced at the intervals
specified in the periodic maintenance and lubri-
cation chart.
To check the engine oil level
1. Place the ATV on a level surface.
2. Start the engine, warm it up until the
engine oil has reached a normal tempera-
ture of 40 ° C, let it continue to idle for ten
seconds or more, and then turn the engine
off.
NOTE:
To achieve the proper engine oil temperature for
an accurate oil level reading, the engine must
have first completely cooled down, and then
warmed up again for several minutes to normal
operating temperature.
5TG-9-62 8 5/13/05 1:48 PM Page 8-25