service ACURA TL 1995 Service User Guide

Intake Valve Dimensions

A Standard (New):

B Standard (New):

C Standard (New):

C Service Limit:

D Standard (New):

D Service Limit:
32.90 - 33.10 mm

(1.295-1.303 in)

113.58-113.88 mm

(4.472 - 4.483 in)

5.48
-
5.49
mm

(0.216-0.216 in)

5.45 mm (0.215 in)

0.85-1.15 mm

(0.033 - 0.045 in)

0.65 mm (0.026 in)

Exhaust Valve Dimensions

A Standard (New):

B Standard (New):

C Standard (New):

C Service Limit:

D Standard (New):

D Service Limit:
27.90 - 28.10 mm

(1.098-1.106 in)

116.03-116.33 mm

(4.568 - 4.580 in)

5.45
-
5.46
mm

(0.215-0.215 in)

5.42 mm (0.213 in)

1.35-1.65 mm

(0.053 - 0.065 in)

1.15 mm (0.045 in)ProCarManuals.com

Connecting Rod Bearings

Clearance
Selection

1. Remove the connecting rod cap and bearing half.

2. Clean the crankshaft rod journal and bearing half

with a clean shop towel.

3. Place a plastigage strip across the rod journal.

4. Reinstall the bearing half and cap, and torque the

nuts to 44 N-m (4.5 kgf-m, 33 Ibf-ft).

NOTE: Do not rotate the crankshaft during inspec-

tion.

5. Remove the rod cap and bearing half and measure

the widest part of the plastigage.

Connecting Rod Bearing-to-Journal Oil Clearance:

Standard (New): 0.022 - 0.046 mm

(0.0009 - 0.0018 in)

Service Limit: 0.05 mm (0.002 in)

PLASTIGAGE STRIP

7.
If the plastigage measures too wide or too narrow,

remove the upper half of the bearing, install a new,

complete bearing with the same color code (select

the color as shown in the right column of this page),

and recheck the clearance.

CAUTION: Do not file, shim, or scrape the bearings

or the caps to adjust clearance.

If the plastigage shows the clearance is still incor-

rect, try the next larger or smaller bearing (the color

listed above or below that one), and check clear-

ance again.

NOTE: If the proper clearance cannot be obtained

by using the appropriate larger or smaller bearings,

replace the crankshaft and start over.
CAUTION: If the codes are indecipherable because of

an accumulation of dirt and dust, do not scrub them

with a wire brush or scraper. Clean them only with sol-

vent or detergent.

Connecting Rod Code Location

Numbers or bars have been stamped on the side of each

connecting rod as a code for the size of the big end. Use

them, and the letters or bars stamped on the crank

(codes for rod journal size), to choose the correct bear-

ings.

Half of number is

stamped on bearing

cap and the other

half is stamped on

connecting rod.

Connecting Rod Journal Code Locations (Letters or Bars)

No. 4 No. 2

No. 1 JOURNAL

(PULLEY END)

Bearing Identification

Color code is on the

edge of the bearing.
No. 6 JOURNAL

(DRIVE PLATE END)

Smaller

rod

journal

NOTE: When using bearing halves of different colors, it

does not matter which color is used in the top or bottom.ProCarManuals.com

Crankshaft

Inspection

Clean the crankshaft oil passages with pipe cleaners

or a suitable brush.

Check the keyway and threads.

Alignment

Measure runout on all main journals to make sure the

crankshaft is not bent.

The difference between measurements on each journal

must not be more than the service limit.

Crankshaft Total Runout:

Standard (New): 0.020 mm (0.0008 in) max.

Service Limit: 0.030 mm (0.0012 in)

DIAL INDICATOR

Rotate two complete

revolutions.

Support with lathe-

type tool or V-blocks.
Out-of-Round and Taper

Measure out-of-round at the middle of each rod and

main journal in two places.

The difference between measurements on each journal

must not be more than the service limit.

Journal Out-of-Round:

Standard (New): 0.004 mm (0.0002 in) max.

Service Limit: 0.010 mm (0.0004 in)

Measure out-of-

round at middle.

Measure taper at edges of each rod and main journal.

The difference between measurements on each journal

must not be more than the service limit.

Journal Taper:

Standard (New): 0.005 mm (0.0002 in) max.

Service Limit: 0.010 mm (0.0004 in)
Measure taper

at edges.ProCarManuals.com

The numbers in the middle of the API Service label tell

you the oil's SAE viscosity or weight. Select the oil for

your car according to this chart:

Ambient Temperature

-20

An oil with a viscosity of 5W - 30 is preferred for

improved fuel economy and year-round protection in

the car. You may use a 10W - 30 oil if the climate in your

area is limited to the temperature range shown on the

chart.

API SERVICE LABEL

4.
API CERTIFICATION MARK

Run the engine for more than three minutes, then

check for oil leakage.ProCarManuals.com

II. Powertrain Control Module (PCM) Reset Procedure

Either of the following actions will reset the PCM

Use the OBD II scan tool or Honda PGM Tester to clear the PCM's memory.

NOTE: See the OBD II scan tool or Honda PGM Tester user's manuals for specific operating instructions.

Turn the ignition switch OFF. Remove the BACK UP RADIO (10 A) fuse from the under-hood fuse/relay box for

10 seconds.

BACK UP RADIO

(10 A) FUSE

UNDER-HOOD

FUSE/RELAY

BOX

III. Final Procedure (this procedure must be done after any troubleshooting)

1. Remove the SCS Service Connector if it is connected.

NOTE: If the SCS service connector is connected and there are no DTCs stored in the PCM, the MIL will stay

on when the ignition switch is turned ON (II).

2. Do the PCM Reset Procedure.

3. Turn the ignition switch OFF.

4. Disconnect the OBD II scan tool or Honda PGM Tester from the Data Link Connector (16P).ProCarManuals.com

PGM-FI System

System Description (cont'd)

3. Fuel Cut-off Control

During deceleration with the throttle valve closed, current to the fuel injectors is cut off to improve fuel economy at

speeds over 1,000 rpm.

Fuel cut-off action also takes place when engine speed exceeds 6,500 rpm, regardless of the position of the throttle

valve, to protect the engine from over-revving.

4. A/C Compressor Clutch Relay .

When the PCM receives a demand for cooling from the air conditioning system, it delays the compressor from being

energized, and enriches the mixture to assure a smooth transition to the A/C mode.

5. Evaporative Emission (EVAP) Purge Control Solenoid Valve

'96 model: When the engine coolant temperature is below 158°F (70°C), the PCM controls the EVAP purge control

solenoid valve which cuts vacuum to the EVAP purge control canister diaphragm.

'97 - 98 models: When the engine coolant temperature is above 99°F (37°C), the PCM controls the EVAP purge control

solenoid valve which controls vacuum to the EVAP purge control canister.

6. Intake Air Bypass (IAB) Low Control Solenoid Valve, Intake Air Bypass (IAB) High Control Solenoid Valve

When engine speed is below 3,350 rpm, the IAB High Control Solenoid Valve and IAB Low Control Solenoid Valve are

activated by a signal from the PCM. Intake air flows through a long chamber path, increasing torque at low RPM.

When engine speed is 3,350 - 3,950 rpm, the IAB Low Control Solenoid Valve is deactivated by the PCM. Intake air

flows through a short chamber path, increasing mid-range torque.

When the engine rpm is above 3,950 rpm, the IAB Low Control Solenoid Valve and IAB High Control Solenoid Valve are

deactivated by the PCM. This creates a very short intake path and increases high-speed torque.

7. Exhaust Gas Recirculation (EGR) Control Solenoid Valve

When the EGR is required for control of oxides of nitrogen (NOx) emissions, the PCM controls the EGR control solenoid

valve which supplies regulated vacuum to the EGR valve.

ECM Fail-safe/Back-up Functions

1. Fail-safe Function

When an abnormality occurs in a signal from a sensor, the PCM ignores that signal and assumes a pre-programmed

value for that sensor that allows the engine to continue to run.

2. Back-up Function

When an abnormality occurs in the PCM itself, the fuel injectors are controlled by a back-up circuit independent of the

system in order to permit minimal driving.

3. Self-diagnosis Function [Malfunction Indicator Lamp (MIL)]

When an abnormality occurs in a signal from a sensor, the PCM supplies ground for the MIL and stores the DTC in

erasable memory. When the ignition is initially turned on, the PCM supplies ground for the MIL for two seconds to

check the MIL bulb condition.

4. Two Driving Cycle Detection Method

To prevent false indications, the two driving cycle detection method is used for the H02S, fuel metering-related, idle

control system, ECT sensor, EGR system, TWC, EVAP control system and other self-diagnostic functions. When an

abnormality occurs, the PCM stores it in its memory. When the same abnormality recurs after the ignition switch is

turned OFF and ON (II) again, the PCM informs the driver by lighting the MIL.

However, to ease troubleshooting, this function is cancelled when you short the service check connector. The MIL will

then blink immediately when an abnormality occurs.ProCarManuals.com

Fuel Pressure
Relieving
Before disconnectin g fue l pipe s o r hoses , releas e pres -
sure fro m th e syste m b y loosenin g th e servic e bol t o n
top o f th e fue l rai l ('9 7 - 9 8 models : to p o f fue l filter) .
• D o no t smok e whil e workin g o n th e fue l system .
Kee p ope n flame s o r spark s awa y fro m you r wor k
area.
• B e sur e t o reliev e fue l pressur e whil e th e ignitio n
switc h is off .
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
se t buttons .
2 . Disconnec t th e batter y negativ e cabl e fro m th e bat -
ter y negativ e terminal .
3 . Remov e th e fue l fil l cap .
4 . Us e a bo x en d wrenc h o n th e servic e bol t o n th e
fue l rai l ('9 7 model : o n th e fue l filter ) whil e holdin g
th e banj o bol t wit h anothe r wrench .
5 . Plac e a ra g o r sho p towe l ove r th e servic e bolt .
6 . Slowl y loose n th e servic e bol t on e complet e turn .
'9 6 model :
SERVIC EBOLT12 N- m(1.2 kgf-m , 8. 7 Ibf-ft )
FUE L RAI L SHO
P TOWE L
'97 - 9 8 models :
SERVICE BOL T12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )
FUELFILTE R
SHOP
TOWE L
NOTE:
A fue l pressur e gaug e ca n b e attache d a t th e ser -
vic e bol t hole .
Alway s replac e th e washe r betwee n th e servic e
bol t an d th e banj o bol t wheneve r th e servic e bol t
i s loosened .
Replac e al l washer s wheneve r th e bolt s ar e
removed .
(cont'd)
ProCarManuals.com

Checking th e Diagnosti c Troubl e Cod e (DTC )
wit h th e Servic e Chec k Connecto r an d Specia l Too l
Whe n th e PC M sense s a n abnormalit y i n th e inpu t o r outpu t systems , th e indicato r ligh t i n th e gaug e assembl y wil l blink .
Whe n th e Servic e Chec k Connecto r (locate d unde r th e das h o n th e passenge r side ) i s connecte d wit h th e specia l too l a s
shown , th e indicato r ligh t wil l blin k th e Diagnosti c Troubl e Cod e (DTC ) whe n th e ignitio n switc h i s turne d o n (II) .
Whe n th e indicato r ligh t ha s bee n reporte d on , connec t th e Servic e Chec k Connecto r wit h th e specia l tool .
Then tur n th e ignitio n switc h o n (II ) an d observ e th e indicato r light .
GAUG E ASSEMBL Y
SERVICE CHEC K
CONNECTO R (2P )
INDICATO R
LIGH T
SCS SERVIC E CONNECTO R07PAZ-001010 0
Codes 1 throug h 9 ar e indicate d b y individua l shor t blinks . Code s 1 0 an d abov e ar e indicate d b y a serie s o f lon g an d shor t
blinks . On e lon g blin k equal s 1 0 shor t blinks . Ad d th e lon g an d shor t blink s togethe r t o determin e th e code . Afte r deter -
mining th e code , refe r to th e electrica l syste m Symptom-t o Component Char t o n page s 14-6 8 an d 14-69 .
Some PGM-F I problem s wil l als o mak e th e indicato r ligh t com e on . Afte r repairin g th e PGM-F I system, disconnec t th e
BAC K UP , RADI O fus e (1 0 A ) i n th e under-hoo d fuse/rela y bo x fo r mor e tha n 1 0 second s t o rese t th e PC M memory , the n
retest .
NOTE : Disconnectin g th e BAC K UP , RADI O fus e als o cancel s th e radi o anti-thef t code , prese t station s an d th e cloc k setting .
Ge t th e customer' s cod e number , an d mak e not e o f th e radi o preset s befor e removin g th e fus e s o yo u ca n rese t them .
(cont'd )
ProCarManuals.com

Troubleshooting Procedure s
(cont'd)
SRS component s ar e locate d i n thi s area . Revie w th e SR S componen t locations , precautions , an d procedure s i n th e SR S
( sectio n 24 ) befor e performin g repair s o r service .
1 . Remov e th e heate r lowe r cove r o n th e passenger' s sid e (se e sectio n 20 ).
2 . Pul l th e carpe t bac k t o expos e th e PC M cover .
3 . Remov e th e PC M cove r mountin g nuts , the n tur n th e PC M over .
MOUNTIN G NUT S
PCM
PCM COVE R
4. Inspec t th e circui t o n th e PC M accordin g t o th e troubleshootin g flowchar t wit h th e specia l tool s an d a digita l multime -
te r a s shown .
How to us e th e Backprob e Se t
Connec t th e backprob e adapter s t o th e stackin g patc h cords , an d connec t th e cord s t o a multimeter . Usin g th e wir e
insulatio n a s a guid e fo r th e contoure d ti p o f th e backprob e adapter , gentl y slid e th e ti p int o th e connecto r fro m th e
wir e sid e unti l i t come s i n contac t wit h th e termina l en d o f th e wire .
BACKPROB E SE T07SAZ-00100 ABACKPROBE
ADAPTE R
STACKIN G PATC H
CORD S
PCM(tw o required )
ProCarManuals.com

PCM Reset Procedure

1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the radio's preset buttons.

2. Turn the ignition switch OFF.

3. Remove the BACK UP, RADIO fuse (10 A) from the under-hood fuse/relay box for 10 seconds to reset the PCM.

NOTE: The PCM memory can also be cleared by using the OBD II Scan Tool or Honda PGM Tester.

BACK UP, RADIO

(10 A) FUSE

UNDER-HOOD

FUSE/RELAY

BOX

Final Procedure

NOTE: This procedure must be done after any troubleshooting.

1. Turn the ignition switch OFF.

2. Disconnect the OBD II Scan Tool or Honda PGM Tester from the Data Link Connector (16P), or remove the special tool

from the Service Check Connector.

3. Reset the PCM.

4. Turn the ignition switch ON (II).

5. Enter the anti-theft code for the radio, then enter the customer's radio station presets.ProCarManuals.com