wheel ACURA TL 1995 Service Owner's Guide
[x] Cancel search | Manufacturer: ACURA, Model Year: 1995, Model line: TL, Model: ACURA TL 1995Pages: 1771, PDF Size: 62.49 MB
Page 498 of 1771

18. Remov e th e cotte r pi n an d lowe r ar m bal l join t nut .
19 . Instal l a 1 4 m m he x nu t o n th e bal l joint . B e sur e tha t
th e 1 4 m m he x nu t i s flus h wit h th e bal l join t pi n
end , o r th e threade d sectio n o f th e bal l join t pi n
migh t b e damage d b y th e bal l join t remover .
20 . Us e th e specia l too l a s show n o n pag e 18- 8 to sepa -
rat e th e bal l join t an d lowe r arm .
NOTE : I f necessary , appl y penetratin g typ e lubrican t
t o loose n th e bal l joint .
HEX NU T
BAL L JOIN T REMOVER , 3 2 m m07MAC-SL0010 0COTTERPINReplace .On reassembly ,bend th e cotte r pi n a s shown .
21. Remov e th e cotte r pi n an d th e uppe r bal l join t nut .
22 . Instal l a 10 m m he x nu t o n th e bal l joint . B e sur e tha t
th e 1 0 m m he x nu t i s flus h wit h th e bal l join t pi n
end , o r th e threade d sectio n o f th e bal l join t pi n
migh t b e damage d b y th e bal l join t remover .
23 . Us e th e specia l too l a s show n o n pag e 18- 8 to sepa -
rat e th e bal l join t an d knuckle .
NOTE : I f necessary , appl y penetratin g typ e lubrican t
t o loose n th e bal l joint .
BALL JOIN T REMOVER , 2 8 m m07MA C-SL0020 0
HEX NU T
CASTL E NU T39 - 4 7 N- m(4. 0 - 4. 8 kgf-m ,29 - 3 5 Ibf-ft )
COTTE RPINReplace .On reassembly , ben dthe cotte r pi n a s shown .
24. Pul l th e knuckl e outward , an d remov e th e driveshaf t
outboar d join t fro m th e knuckl e b y tappin g th e
driveshaf t en d wit h a plasti c hammer , the n remov e
the knuckle .
KNUCKL E
OUTBOAR D JOIN T
Whee l Bearin g Replacemen t
NOTE: Replac e th e bearin g wit h a ne w on e afte r removal .
25 . Carefull y clam p th e calipe r bracke t moun t sectio n o f
th e knuckl e in a vis e wit h sof t jaws .
26 . Separat e th e hu b fro m th e knuckl e usin g a commer -
ciall y availabl e hu b puller .
CAUTION :
• Hol d th e knuckl e securel y s o it doe s no t sli p ou t
o f th e vis e fro m th e impact .
• Tak e car e no t t o distor t th e splas h guard .
SLIDE HAMME R
(Commerciall y available )
WHEEL NU T
FRON THUB
CASTL E NU T69 - 7 8 N- m(7. 0 - 8. 0 kgf-m ,51 - 5 8 Ibf-ft )
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Page 499 of 1771

Front Suspensio n
Knuckle/Hu b Replacemen t (cont'd )
27. Remov e th e splas h guard .
6 m m SCRE W SPLAS
H GUAR D
28. Remov e th e circli p fro m th e knuckle .
KNUCKL E
CIRCLIP
29. Pres s th e whee l bearin g ou t o f th e knuckl e usin g th e
specia l tool s an d a press .
DRIVE R07749-001000 0 Pres s
ATTACHMENT ,72 x 75 m m07746-001060 0
WHEELBEARIN G
HUB DIS/ASSEMBL Y BAS E
07GA F-SD4070 0
30. Remov e th e outboar d bearin g inne r rac e fro m th e
hu b usin g th e specia l tool s an d a commerciall y
availabl e bearin g separator .
Press
HUB DIS/ASSEMBL Y TOO L07GAF-SE0010 0
INNERRACE
BEARIN G SEPARATOR ,
0-4 1/ 2 in .(Commerciall y available )
KNUCKL
E
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Page 500 of 1771

NOTE: Was h th e knuckl e an d hu b thoroughl y i n
hig h flas h poin t solven t befor e reassembly .
31 . Pres s a ne w whee l bearin g int o th e knuckl e usin g
th e ol d bearing , plat e an d a press .
PressPLAT E
OLD BEARIN G
KNUCKL E
SUPPOR T
BASE07965 -6920201
DRIVE R ATTACHMEN T78 x 9 0 m m07GA D-SD4010 1
32. Instal l th e circli p securel y i n th e knuckl e groove .
KNUCKL E
CIRCLI P
33. Instal l th e splas h guar d an d tighte n th e screws .
6 m m SCRE W
9. 8 N- m (1. 0 kgf-m , 7 Ibf-ft )
SPLAS H
GUAR D
34. Plac e th e fron t hu b i n th e specia l too l fixture , the n
se t th e knuckl e i n position , an d appl y downwar d
pressur e usin g th e specia l tool s an d a press .
Press
ATTACHMENT ,42 x 4 7 m m07746-001030 0
FRONTHUB
ATTACHMENT ,72 x 75 m m07746-001060 0
WHEEL BEARIN G
SUPPOR T
BASE0796 5-SD9010 0
WHEEL BEARIN G
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Page 504 of 1771

Component Location s
SERVICE CHEC K CONNECTO R (2P )
ABS INSPECTIO N CONNECTO R (6P )
UNDER-DAS H RELA Y BO X
MODULATO R UNI T
RIGHT-REA R WHEE L SENSO R
RIGHT-REA R WHEE L
SENSO R CONNECTO R
RIGHT-FRON T WHEE L
SENSO R CONNECTO R
LEFT-REARWHEEL SENSO R
RIGHT-FRON T
WHEE L SENSO R
LEFT-REA R WHEE LSENSO R CONNECTO R
UNDER-HOODFUSE/RELAY BO X
PARKING BRAK E SWITC H
UNDER-DAS H FUSE/RELA Y BO X
LEFT-FRON T WHEE L
SENSO R CONNECTO RLEFT-FRON
T WHEE L SENSO R
ABS CONTRO L UNI T
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Page 508 of 1771

Troubleshooting Precautions
ABS Indicator Light:
The ABS indicator light comes on for three seconds and then goes off when the control unit detects no problem during the
initial diagnosis right after the engine starts. However, the ABS indicator light can stay on for up to 40 seconds when the
control unit starts to check for pump overrun, etc. during the initial diagnosis. The ABS indicator light comes on, and the
ABS control unit memorizes the diagnostic trouble code (DTC) under certain conditions.
• The parking brake is applied for more than 30 seconds while the vehicle is being driven. (DTC 2-1)
• The transmission downshifted excessively. (DTC 4-1, 4-2)
• The vehicle loses traction, and the front wheels spin for more than one minute when starting from a stuck condition on
a muddy, snowy, or sandy road. (DTC 4-8)
• Tire adhesion is lost due to excessive cornering speed. (DTC 5, 5-4, 5-8)
• The vehicle is driven on an extremely rough road. (DTC 8-1)
• The vehicle is interfered by strong radio waves (noise), for example, illegal radio, etc. (DTC 8-2)
NOTE: If there is any trouble in the system, the ABS indicator light comes on during driving.
Diagnostic Trouble Code (DTC):
• When the control unit detects a problem and the ABS indicator light comes on, the control unit memorizes the DTC.
• The control unit has three memory registers. When a problem occurs, the control unit stores the DTC in the first memory
register. If another problem occurs, or the same problem occurs again, the control unit moves the first DTC to the next
memory register, and stores the second DTC in the first register. If there's a third problem occurrence, the two existing
DTCs are moved up one register, and the third DTC is stored in the first register. If problems continue to occur, the oldest
problem is moved out of the last register and lost, and the most recent problem is stored in the first register. When the
same problem occurs three times, the same DTC is stored in all memory registers. (Refer to the Symptom-to-System
Chart for diagnostic period.)
• The most recent DTC is indicated first, and the oldest DTC is indicated last.
• The DTCs are erased from the control unit when the ABS control unit +B2 power supply or connector is disconnected.
• The control unit's memory can be erased by disconnecting the ABS B2 fuse for more than three seconds.
Self-diagnosis:
• There are three self-diagnosises described below.
Initial diagnosis: Performed right after the engine starts until the ABS indicator light goes off.
Regular diagnosis: Continuously performed (under some conditions) after the ABS indicator light goes off until the
engine stops.
Individual part/system diagnosis: Diagnosis about a specific part/system under its operating conditions.
• The CPU (central processing unit) controls the following when it detects a problem during self-diagnosis:
Turns the ABS indicator light ON.
Turns the front and rear fail-safe relays off.
Stops the ABS control.
Stops the ABS pump. (The pump may work under some conditions.)
After the DTC is stored in the control unit, the CPU stops self-diagnosis.ProCarManuals.com
Page 513 of 1771

Diagnostic Troubleshootin g Cod e (DTC )
Symptom-to-Syste m Char t (cont'd )
Right-front
Left-fron t
Right -rear
Left -rear
Right -front
Left -
fron t
Right -rear
Left -rear
Right /Left
Righ t
Left
Front /rear
Fron t
Rear
Right -front
Left -
fron t
Rea r
• Chippe d pulse r gea r
• Improperl y installe d whee l senso r
• Differen t diamete r tir e installe d
• Ope n circuit , interna l shor t o r shor t t o bod y groun d i n th e whee l
sensor• Ope n circui t o r shor t t o bod y groun d i n th e positiv e ( + ) wir e be -
twee n th e whee l senso r an d AB S contro l uni t
• Ope n circui t o r shor t t o bod y groun d i n th e negativ e ( - ) wir e be -
twee n th e whee l senso r an d AB S contro l uni t
whee l senso r an d AB S contro l uni t
• Loos e connecto r o r poo r contac t o f terminal s
• Imprope r whee l senso r ai r ga p
• Fault y AB S contro l uni t
• Missin g pulse r
• Modulato r doe s no t decreas e pressur e properl y
• Ope n circuit , interna l shor t o r shor t t o bod y groun d i n th e whee l
senso r syste m
• Rea r brak e dra g• Modulato r doe s no t decreas e pressur e properl y
• Fault y AB S contro l uni t
• Shor t t o powe r i n th e rela y driv e circui t betwee n th e fail-saf e rela y
an d AB S contro l uni t
• Fault y rela y driv e transisto r (ON ) i n th e AB S contro l uni t
• Fail-saf e rela y stuc k O N
• Shor t t o powe r i n th e solenoi d driv e circuits betwee n th e fail-saf e
rela y an d AB S contro l uni t
• Fail-saf e rela y stuc k OF F
• Ope n circui t i n th e solenoi d driv e circui t betwee n th e under-hoo d
fuse/rela y bo x an d AB S contro l uni t
• Shor t t o bod y groun d i n th e solenoi d driv e circui t betwee n th e
solenoi d an d AB S contro l uni t
• Fault y solenoi d driv e transisto r (ON ) i n th e AB S contro l uni t
• Shor t t o powe r i n th e solenoi d driv e circui t betwee n th e solenoi d
an d AB S contro l uni t
• Fault y solenoi d driv e transisto r (OFF ) i n th e AB S contro l uni t
• Shor t t o powe r i n th e driv e circui t insid e th e solenoi d
• Shor t t o th e outle t circui t i n th e inle t circui t betwee n th e solenoi d
an d AB S contro l uni t
• Whee l senso r signa l disappear s a t speed s o f 6 mp h (1 0 km/h ) o r les s
• Fault y AB S contro l uni t
• Faulty ABS contro l uni t
• Fault y AB S contro l uni t
• Intermitten t interruptio n i n th e whee lsensor
• (N o problem )
• Intermitten t interruptio n i n th e whee l
sensor• Whee l spi n o f bot h fron t wheel s (onl y
fo r DT C 4-8 ) — (No problem )
• Th e transmissio n downshifte d
excessivel y (onl y fo r DT C 4- 1 an d
4-2 ) -(N o problem )
• Intermitten t interruptio n i n th e whee l
sensor• Whee l spi n b y operatin g th e parkin g
brak e whil e th e parkin g brak e switc h
i s stuc k OF F
• Ca r spun-out — (N o problem )
• Intermitten t interruptio n i n th e sole -
noi d valv e driv e circui t
• Intermitten t interruptio n i n th e sole -
noi d valv e groun d circui t
• Intermitten t interruptio n i n th e fail -
saf e rela y circui t
• Intermitten t interruptio n i n th e whee l
sensor• Roug h roa d drivin g — (N o problem )
• (N o problem )
• (N o problem ) •
Th e AB S indicato r ligh t i s turne d o n whe n th e whee l senso r signa l i s periodicall y
missin g durin g driving .
• Th e AB S indicato r ligh t ma y b e turne d o n whil e drivin g whe n one , tw o o r thre e
differen t diamete r tire s ar e installed .
Thi s diagnosi s i s no t performe d whe n th e parkin g brak e switc h i s ON .
• Th e AB S indicato r ligh t i s turne d o n whe n th e whee l senso r signa l i s missin g a t
speed s o f 6 mp h (1 0 km/h ) o r more .
Thi s diagnosi s i s no t performe d whe n th e parkin g brak e switc h i s ON .
• Th e AB S indicato r ligh t i s turne d o n whe n eithe r o r bot h rea r wheel s loc k an d
th e whee l senso r signa l i s missin g durin g driving .
Thi s diagnosi s i s no t performe d whe n th e parkin g brak e switc h i s ON .
• Th e AB S indicato r ligh t i s turne d o n whe n batter y voltag e i s detecte d a t th e
solenoi d termina l befor e th e fail-saf e relay s ar e turne d o n a t th e initia l diagnosis .
• Eac h solenoi d valv e i s momentaril y activate d a t th e initia l diagnosi s an d whe n
th e ca r start s off . Th e AB S indicato r ligh t i s turne d o n whe n batter y voltag e i s
detecte d a t th e solenoi d terminal .
• Th e AB S indicato r ligh t i s turne d o n whe n 0 V is detecte d a t th e solenoi d termi -nal whil e th e solenoi d OF F signa l i s detecte d a t th e regula r diagnosis .
• Th e AB S indicato r ligh t i s turne d o n whe n th e AB S function s continuously .
• Th e AB S indicato r ligh t i s turne d o n whe n ther e i s a differenc e betwee n th e
CP U data .
• Th e AB S indicato r ligh t i s turne d o n whe n ther e i s a abnormalit y i n th e I C a t th e
regula r diagnosis .
19-37
19-3 7
19-3 8
19-4 1
19-4 2
19-4 4
19-4 7
19-4 9
19-5 3
19-5 9
19-6 6
19-6 7
19-6 7
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Page 515 of 1771

Operation Sequenc e Simulate d b y Mode s o f AL B Checke r
NOTE : Th e whee l sensor s an d senso r wir e harnesse s ar e no t checke d b y th e AL B checker .
Mode 1 : Send s th e simulate d drivin g signa l O mp h ( O km/h ) 11 3 mp h (18 0 km/h ) O mph ( O km/h ) o f eac h whee l t o th e
AB S contro l uni t t o chec k th e syste m unde r th e norma l driving . Ther e shoul d b e n o kickback .
SIMULATE D DRIVIN G SIGNA L
Mod e 2 : Send s th e drivin g signa l o f eac h wheel , the n send s th e loc k signa l o f th e left-rea r whee l t o th e AB S contro l uni t t o
chec k th e syste m unde r left-rea r whee l lock . Ther e shoul d b e kickback .
SIMULATE D DRIVIN G SIGNA L
Mod e 3 : Send s th e drivin g signa l o f eac h wheel , the n send s th e loc k signa l o f th e right-rea r whee l t o th e AB S contro l uni t
t o chec k th e syste m unde r right-rea r whee l lock . Ther e shoul d b e kickback .
SIMULATE D DRIVIN G SIGNA L
Mod e 4 : Send s th e drivin g signa l o f eac h wheel , the n send s th e loc k signa l o f th e left-fron t whee l t o th e AB S contro l uni t
t o chec k th e syste m unde r left-fron t whee l lock . Ther e shoul d b e kickback .
SIMULATE D DRIVIN G SIGNA L
Mod e 5 : Send s th e drivin g signa l o f eac h wheel , the n send s th e loc k signa l o f th e right-fron t whee l t o th e AB S contro l uni t
t o chec k th e syste m unde r right-fron t whee l lock . Ther e shoul d b e kickback .
SIMULATE D DRIVIN G SIGNA L
Inspectio n Point s
I f th e AB S indicato r ligh t come s o n an d th e syste m stop s during the inspection , confir m th e DT C an d perfor m th e appro -
priat e troubleshootin g fo r th e code .
I f ther e is n o kickbac k i n mode s 2 throug h 5 , an d th e AB S indicato r ligh t doe s no t com e on , th e followin g item s ar e proba -
bl e causes :
• Pressur e switc h stuc k O N
• Clogge d o r stuc k solenoi d outle t valv e
• Modulato r wir e harnes s connector s improperl y connecte d
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Page 517 of 1771

Component Location s
RIGHT-REA R WHEE L SENSO R
SERVIC E CHEC K CONNECTO R <2P )
ABS CONTRO L UNI T
UNDER-DAS H RELA Y BO X
MODULATO R UNI T
RIGHT-FRON T WHEE L
SENSO R CONNECTO R
RIGHT-FRON T
WHEE L SENSO R
UNDER-HOO D
FUSE/RELA Y BO X
LEFT-REA RWHEEL SENSO R
WHEE L SENSO R CONNECTOR S
PARKIN G BRAK E SWITC H
LEF T FRON T WHEE L
SENSO R CONNECTO R UNDER-DAS
H FUSE/RELA Y BO X
LEFT-FRON T WHEE L SENSO R
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Page 522 of 1771

Troubleshooting Precautions
ABS Indicator Light
1. If the system is OK, the ABS indicator light goes off two seconds after turning the ignition switch ON (II) without start-
ing the engine. After starting the engine, the ABS indicator light comes on again and goes off after two seconds. This
occurs because the ABS control unit is activated by the IG2 power source.
2. The ABS indicator light comes on when the ABS control unit detects a problem in the system. However, even though
the system is normal, the ABS indicator light comes on, too, under the following conditions. To determine the actual
cause of problem, question the customer about the problem, talking the following conditions into consideration.
Only drive wheels rotate
One wheel stuck of drive wheels
Vehicle spin
ABS operate condition continue for long time
Signal disturbance
3. When a problem is detected and the ABS indicator light comes on, there are cases when the indicator light stays on
until the ignition switch is turned OFF, and cases when the indicator light goes off automatically when the system
returns normal. For the DTC 61 and 62, the indicator light goes off automatically when the system returns normal. For
all other codes, the indicator light stays on until the ignition switch is turned OFF.
4. For DTCs 12, 14, 16, 18, 21, 22, 23, 24, 51, 52 and 53, the indicator light goes off when the vehicle is driven again and
the signals are OK after the ignition switch is turned from OFF to ON (II). However, if the DTC is erased, the CPU is
reset and the indicator light goes off right after the engine is started if the signals are OK.
Diagnostic Trouble Code (DTC)
1. The DTC is not memorized if the CPU cannot be activated or the CPU fails and the indicator light comes on.
2. The memory can hold any number of DTCs. However, when the same DTC is detected more than once, the later one
is written over the old one. Therefore, when the same problem is detected repeatedly, it is memorized as one DTC.
3. The DTCs are indicated in the order of ascending number, not in the order they occur.
4. The DTCs are memorized in the EEPROM (non-volatile memory). Therefore, the memorized DTCs cannot be canceled
by disconnecting the battery. Perform the specified procedures to erase the DTCs.
Self-diagnosis
1. The
self-diagnosis
can be
classified
into
two
categories.
• Initial diagnosis: Performed right after the engine starts and until the ABS indicator light goes off.
• Regular diagnosis: Performed right after the initial diagnosis until the ignition switch is turned OFF.
2. When a problem is detected by self-diagnosis, the system
• Turns the ABS indicator light ON
• Memorizes the DTC
• Turns the fail-safe relay OFF
• Stops ABS controlProCarManuals.com
Page 523 of 1771

Troubleshooting Precaution s
Kickback
1. Th e moto r operate s whe n th e AB S is functioning , an d flui d i n th e reservoi r i s force d ou t t o th e maste r cylinde r caus -
in g kickbac k a t th e brak e pedal .
Pum p Moto r
1 . Th e pum p moto r operate s whe n th e AB S is functioning .
2 . Th e AB S contro l uni t check s th e pum p moto r operatio n durin g initia l diagnosi s an d vehicl e starts . Yo u ma y hea r th e
fain t operatio n soun d a t thi s time , bu t i t i s normal .
Brak e Flui d Replacement/Ai r Bleedin g
1 . Brak e flui d replacemen t an d ai r bleedin g procedure s ar e th e sam e a s vehicle s withou t ABS . T o cas e bleeding , star t
wit h th e fron t wheels .
Troubleshootin g
1 . Th e troubleshootin g flowchart s procedure s assum e tha t th e caus e o f th e proble m is stil l presen t an d th e AB S indica -
to r ligh t i s stil l on . Followin g th e flowchar t whe n th e AB S indicator light doe s no t com e o n ca n resul t i n incorrec t
judgment.
2. Questio n th e custome r abou t th e condition s whe n th e proble m occurred , an d tr y t o reproduc e th e sam e condition s
fo r troubleshooting .
Fin d ou t whe n th e AB S indicato r ligh t cam e on , suc h a s durin g initia l diagnosis , durin g AB S control , afte r AB S con -
trol , whe n th e vehicl e started , whe n vehicl e spee d wa s a t 1 9 mp h (3 0 km/h) , whe n th e proble m continue d fo r a fe w
second s o r a fe w minutes , etc .
3 . Whe n th e AB S indicato r ligh t doe s no t com e o n durin g th e test-drive , bu t th e troubleshootin g i s performe d base d o n
th e DTC , chec k fo r th e loos e connectors , poo r contac t o f terminals , etc , befor e troubleshooting .
4 . Afte r troubleshooting , eras e th e DT C an d test-driv e th e vehicle . B e sur e tha t th e AB S indicato r ligh t doe s no t com e on .
5 . Th e connecto r illustration s sho w th e femal e connector s wit h a singl e outlin e an d th e mal e connector s wit h a doubl e
outline .
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