wheel ACURA TL 1995 Service Service Manual
[x] Cancel search | Manufacturer: ACURA, Model Year: 1995, Model line: TL, Model: ACURA TL 1995Pages: 1771, PDF Size: 62.49 MB
Page 528 of 1771

Component Location s
ABS CONTRO L UNI TSERVIC E CHEC K CONNECTO R (2P )
STEERIN G ANGL E SENSO R RIGHT-REA
R WHEE L SENSO R
TCS CONTRO L UNI T
UNDER-DAS H RELA Y BO X
POWERTRAI N
CONTRO L MODUL E (PCM )
EC T SENSO R
TC S CONTRO L VALV E
SENSO R
RIGHT-FRON T
WHEE L SENSO R
LEFT-REA RWHEEL SENSO R
TC S SWITC H
UNDER-DAS H FUSE/RELA Y BO X
UNDER-DAS H FUSE/RELA Y BO X
GAUG E ASSEMBL Y
TC S INDICATO R LIGH T
UNDER-HOO D FUSE/RELA Y BO X BACK-U
P LIGHTS /
METE R LIGHT S
(1 0 A ) FUS E EC
U (PCM)/CRUIS E
CONTRO L
(1 5 A ) FUS E
BATTER Y (120A ) FUS E
UNDER-DASH RELA Y BO X
I G S W (5 0 A ) FUS E
FAIL-SAF E RELA Y
TCS CONTRO L
VALV E ACTUATO R
UNDER-HOO D FUSE/RELA Y BO X
LEFT-FRON
T WHEE L SENSO R
TCS/RUNNIN GLIGHT (1 5 A ) FUS ESTOP/HOR N(20 A ) FUS E
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Page 529 of 1771

System Descriptio n
Outline
Role o f Syste m
Th e tractio n contro l i s a variabl e syste m designe d t o enhanc e tractio n durin g acceleratio n an d cornering . I t doe s s o b y
determinin g th e optimu m amoun t o f whee l spi n fo r an y give n drivin g situation , the n suppressin g surplu s engin e powe r
accordingly .
Constructio n an d Functio n
The TC S contro l uni t get s signal s abou t th e vehicle' s speed , direction , an d roa d condition s fro m sensor s a t th e wheel s an d
the steerin g column . Base d o n thes e signals , th e contro l uni t wil l determin e th e optimu m amoun t o f whee l spin . Becaus e
th e syste m is variable , th e contro l uni t ma y determine , dependin g o n th e drivin g conditions , tha t som e whee l spi n i s bene -
ficia l (thu s enhancin g straight-lin e acceleration) , o r tha t n o whee l spi n i s beneficia l (thu s enhancin g cornering) . Fo r an y
give n drivin g situation , th e contro l uni t wil l determin e th e amoun t o f whee l spi n bes t suite d t o th e driver' s need s and , i f
necessary , wil l the n signa l th e TC S contro l valv e actuato r an d Powertrai n Contro l Modul e (PCM ) t o reduc e engin e power .
Th e syste m is automaticall y "ready " wheneve r th e engine is started , bu t ca n b e manuall y cancele d wit h th e TC S switch .
However , onc e activated , th e syste m canno t b e cancele d unti l i t i s onc e agai n i n th e read y state .
SERVIC E CHEC K CONNECTO R (2P )ABS CONTRO L UNI TTCS CONTRO L UNI TUNDER-DAS H RELA Y BO X
POWERTRAI N
CONTRO L MODUL E (PCM )
EC T SENSO R
TC S CONTRO L VALV E
ANGL E SENSO R STEERIN
G ANGL E SENSO R
RIGHT-REA R WHEE L SENSO R
RIGHT-FRON T
WHEE L SENSO R
Components :
• Whee l sensors : Th e TC S "shares " th e whee l sensor s wit h th e ABS . Th e whee l sensor s transmi t whee l spee d signal s t o
th e TC S throug h th e AB S contro l unit .
• Steerin g angl e sensor : Th e steerin g angl e senso r signal s th e TC S contro l uni t abou t th e amoun t o f steerin g angle .
• TC S contro l valv e sensor : Th e TC S contro l valv e senso r signal s th e TC S contro l uni t abou t th e amoun t o f TC S contro l
valv e angle .
• TC S contro l valv e actuator : Th e actuato r get s signal s fro m th e TC S contro l uni t an d close s th e TC S contro l valv e
accordingly .
• TC S contro l unit : Th e TC S contro l uni t detect s th e drivin g conditio n signal s fro m th e sensor s and , i f necessary , signal s
th e Powertrai n Contro l Modul e (PCM) .
LEFT-REA RWHEEL SENSO R
UNDER-HOO D FUSE/RELA Y BO X
LEFT-FRON
T WHEE L SENSO R
TC
S CONTRO L
VALV E ACTUATO R UNDER-DAS
H FUSE/RELA Y BO X
TC
S SWITC H
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Page 530 of 1771

Construction and Function
TCS Control unit
Driving Control
When the drive wheel speed exceeds the vehicle speed by a given amount, the TCS control unit judges that the drive
wheels are slipping, and it outputs the traction control signal to reduce engine power.
Handling Control
Based on signals about right and left driven wheel rotational speeds, the control unit calculates the vehicle's "yaw" rate
(the turn rate of the vehicle's body). Based on signals from the steering angle sensor, the control unit also calculates the
yaw rate expected by the driver. If the difference between actual and expected yaw rates is substantial — that is, if the
direction of the vehicle's body will exceed the driver's expected line — the control unit signals the TCS control valve actu-
ator and PCM, thus reducing engine power and maintaining the expected line.
Rough Road Control
Based on signals from the wheel sensors, the control unit detects a rough road based on frequency of wheel rotational
vibration. The control unit then signals the TCS control valve actuator and PCM to relax engine power, thus improving
acceleration efficiency.
Grip Control
Based on signals about wheel speed and yaw rate, the control unit determines the efficiency of the grip of the tires on the
road and signals the TCS control valve actuator and PCM to relax engine power, if necessary, thus improving grip.
Main Control BlockProCarManuals.com
Page 531 of 1771

System Descriptio n
Fail-Safe Functio n
I f th e contro l uni t detect s a n abnormality , i t shut s th e
tractio n contro l syste m of f an d cause s th e TC S indicato r
ligh t t o com e on . Howeve r i f th e abnormalit y i s detecte d
whil e th e TC S is activated , th e contro l uni t firs t estab -
lishe s th e appropriat e whee l spi n velocity , the n shut s
th e syste m down , thu s preventin g excessiv e whee l spin .
Self-Diagnosi s Functio n
I f th e contro l uni t detect s a n abnormality , i t record s a
Diagnosti c Troubl e Cod e (DTC ) whic h ca n b e use d t o
diagnos e th e problem . Th e DT C is show n a t th e TC S
indicato r ligh t whe n th e Servic e Chec k connecto r termi -
nal s ar e connecte d wit h th e SC S servic e connector .
Steerin g Angl e Detectio n
Steerin g angl e i s detecte d b y th e steerin g angl e sensor .
Th e dis c wit h th e slit s o f th e regula r patter n i s provide d
betwee n th e facin g part s o f th e ligh t emittin g par t (LED) ,
an d th e ligh t receivin g par t (phot o transistor) . A s th e dis c
rotates , i t passe s an d shut s of f th e ligh t fro m th e LED .
The ligh t whic h passe d throug h a sli t i s converte d int o
th e electri c curren t b y th e phot o transistor , an d th e wave -
for m o f thi s electri c curren t i s shape d b y th e comparato r
t o outpu t th e dis c rotatio n a s th e rectangula r signal .
Th e analysi s performanc e o f th e syste m is improve d b y
providin g th e fixe d sli t i n fron t o f th e LED , an d thereb y
identifyin g th e brightnes s an d darknes s o f th e ligh t whic h
i s receive d a t th e phot o transisto r clear .
Th e outpu t signa l i s th e 2-phas e outpu t (A-phas e an d B -
phase) , an d th e steerin g whee l turnin g angl e an d th e
turnin g directio n ar e calculate d b y th e TC S contro l unit .
Vehicl e Spee d Detectio n
Whee l rotatio n spee d i s detecte d b y th e whee l sensors ,
locate d a t eac h wheel . Th e signal s ar e sen t t o th e con -
tro l unit , whic h compare s eac h wheel' s spee d an d deter -
mine s whethe r tractio n contro l i s required .
TCS INDICATO R LIGH T
FIXE D SLI T LIGH
T RECEIVIN G PAR T
(PHOT O TRANSISTOR )
LIGH T EMITTIN G PAR T (LED )
SLIT
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Page 585 of 1771

Check for Wear and Damage
The starter should crank the engine smoothly and steadily.
If the starter engages, but cranks the engine erratically,
remove it, and inspect the starter drive gear and torque
converter ring gear for damage.
• Check the drive gear overrunning clutch for binding
or slipping when the armature is rotated with the
drive gear held. If the clutch is damaged, replace the
clutch assembly.
Check Cranking Voltage and Current Draw
Cranking voltage should be no less than 8.0 volts.
Current draw should be no more than 450 amperes.
If cranking voltage is too low, or current draw too high,
check for:
Dead or low battery
Open circuit in starter armature commutator segments
Starter armature dragging
Shorted armature winding
Excessive drag in engine
Check Cranking rpm
Engine speed during cranking should be above 100 rpm.
If speed is too low, check for:
Loose battery or starter terminals
Excessively worn starter brushes
Open circuit in commutator segments
Dirty or damaged helical spline or drive gear
Defective drive gear overrunning clutch
Check Starter Disengagement
With the shift lever in or , turn the ignition switch to
"START (III)", and release to "ON (II)". The starter drive
gear should disengage from the flywheel ring gear when
you release the key.
If the drive gear hangs upon the flywheel ring gear, check
for:
• Solenoid plunger and switch malfunction
• Dirty drive gear assembly or damaged overrunning
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Page 645 of 1771

Precautions/Procedures
General Precaution s
Carefully inspec t an y SR S par t befor e yo u instal l it . D o
no t instal l an y par t tha t show s sign s o f bein g droppe d
o r improperl y handled , suc h a s dents , crack s o r defor -
mation :
— Airba g assemblie s
— Cabl e ree l
— SR S uni t
Use onl y a digita l multimete r t o chec k th e system . I f
it' s no t a Hond a multimeter , mak e sur e it s outpu t i s
1 0 m A (0.0 1 A ) o r les s whe n switche d t o th e smalles t
valu e i n th e ohmmete r range . A teste r wit h a highe r
outpu t coul d damag e th e airba g circui t o r caus e acci -
denta l deploymen t an d possibl e injury .
Do no t instal l use d SR S part s fro m anothe r vehicle .
When makin g SR S repairs , us e onl y ne w parts .
Excep t whe n performin g electrica l inspections ,
alway s disconnec t bot h th e negativ e cabl e an d posi -
tiv e cabl e fro m th e battery , an d wai t a t leas t thre e
minute s befor e beginnin g work .
Replacemen t o f th e combinatio n ligh t an d wiper /
washe r switche s an d cruis e contro l switc h ca n b e
don e withou t removin g th e steerin g wheel :
— Fo r combinatio n ligh t an d wiper/washe r switc h
replacement , se e sectio n 23 .
— Fo r cruis e contro l set/resum e switc h replacement ,
se e sectio n 23 .
Wheneve r th e ignitio n switc h i s O N (II) , o r ha s bee n
turne d OF F fo r les s tha n thre e minutes , b e carefu l no t
to bum p th e SR S unit ; th e airbag s coul d accidentall y
deploy an d caus e damag e o r injury .
Wheneve r th e airba g ha s bee n activated , replac e th e
SR S unit .
The origina l radi o ha s a code d thef t protectio n circuit .
B e sur e t o ge t th e customer' s cod e numbe r befor e dis -
connectin g th e batter y cables .
Airbag Handlin g an d Storag e
Do no t tr y t o disassembl e th e airba g assembly . I t ha s n o
serviceabl e parts . Onc e a n airba g ha s bee n operate d
(deployed) , i t canno t b e repaire d o r reused .
Fo r temporar y storag e o f th e airba g assembl y durin g ser -
vice , pleas e observ e th e followin g precautions :
Stor e th e remove d airba g assembl y wit h th e pa d sur -
fac e up . O n a '9 6 model , mak e sur e yo u connec t th e
shor t connecto r (RED ) t o th e passenger' s airba g con -
nector . Th e driver' s airba g connecto r o n a '9 6 mode l
an d bot h airba g connector s o n a '9 7 - 9 8 model s hav e
built-i n shor t contact s (se e pag e 24-10 ).
I f th e airba g is improperl y store d fac e down ,
accidenta l deploymen t coul d prope l th e uni t wit h enoug h
forc e to caus e seriou s injury .
AIRBA G CONNECTOR S(with built-i n shor t contact )
Store th e remove d airba g assembl y o n a secur e fla t
surfac e awa y fro m an y hig h hea t sourc e (exceedin g
212°F/100°C ) an d fre e o f an y oil , grease , detergen t
o r water .
CAUTION : Imprope r handlin g o r storag e ca n internall y
damag e th e airba g assembly , makin g it inoperative .
I f yo u suspec t th e airba g assembl y ha s bee n damaged ,
instal l a ne w unit , an d refe r t o th e Deployment/Disposa l
Procedure s fo r disposin g o f th e damage d airbag .
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Page 650 of 1771

Disconnecting th e Airba g Connector s
To preven t accidenta l airba g deployment , tur n th e ignitio n switc h OFF , disconnec t th e negativ e batter y
cable , an d wai t thre e minute s befor e disconnectin g an y SR S connectors .
Befor e disconnectin g th e SR S mai n harnes s (A ) fro m th e SR S unit , disconnec t bot h airbag s (C , D) .
Befor e disconnectin g th e cabl e ree l 2 P connecto r (B) , disconnec t th e driver' s airba g 2 P connecto r (C) .
SRSUNI T
1. Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s prese t
buttons .
2 . Disconnec t th e batter y negativ e cable , the n disconnec t
th e positiv e cabl e fro m th e battery , an d wai t a t leas t
thre e minutes .
3 . Disconnec t th e airba g connector(s) .
Driver' s Side :
Remov e th e acces s pane l fro m th e steerin g wheel ,
the n disconnec t th e 2 P connecto r betwee n th e driv -
er' s airba g an d cabl e reel .
NOTE : Whe n disconnected , th e airba g connecto r i s
automaticall y shorted .
DRIVER'S AIRBA G
2 P CONNECTO R CABL
E REE L
2PCONNECTO R
ACCESS PANE L
Front Passenger' s Side :
Remov e th e glov e box .
Disconnec t th e connecto r betwee n th e fron t passen -
ger' s airba g an d SR S mai n harness .
NOTE:
When disconnected , th e airba g connecto r o n '9 7 -
9 8 model s i s automaticall y shorted .
O n '9 6 mode l connec t th e shor t connecto r (RED ) t o
th e airba g connector .
FRONT PASSENGER' S
AIRBA G
CONNECTO R
SRS MAI N HARNES S
SRS MAI NHARNES SCABLEREELDRIVER' SAIRBAG
FRONT
PASSEN -
GER' S
AIRBA GSRS MAI N HARNES S
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Page 651 of 1771

Precautions/Procedures
Steering-related Precaution s
Steering Whee l an d Cabl e Ree l Alignmen t
NOTE : T o avoi d misalignmen t o f th e steerin g whee l o n
reassembly , mak e sur e th e wheel s ar e turne d straigh t
ahea d befor e removin g th e steerin g wheel .
'9 6 Model : Rotat e th e cabl e ree l clockwis e unti l i t stops .
The n rotat e i t counterclockwis e (approximatel y tw o
turns ) unti l th e hol e i n th e whit e gea r line s u p wit h th e
windo w o n th e cove r an d th e arro w mar k o n th e cabl e
ree l labe l point s straigh t up .
'9 7 - 9 8 Models : Rotat e th e cabl e ree l clockwis e unti l i t
stops . The n rotat e i t counterclockwis e (approximatel y tw o
an d a hal f turns ) unti l th e arro w mar k o n th e cabl e ree l
labe l point s straigh t up .
ARRO W MAR K
WHITEGEARCABL E REE LLABE L
HOLE
'96 Mode l
only:
WINDO W
Steering Colum n Remova l
CAUTION :
Before removin g th e steerin g column , firs t discon -
nec t th e connecto r betwee n th e cabl e ree l an d th e
SR S mai n harness .
I f th e steerin g colum n is goin g t o b e remove d with -
ou t dismountin g th e steerin g wheel , loc k th e steer -
in g b y turnin g th e ignitio n ke y t o 0-LOC K position , o r
remov e th e ke y fro m th e ignitio n s o tha t th e steerin g
whee l wil l no t turn .
NOTE :
Whe n th e airba g assembl y an d cabl e ree l ar e discon -
nected , an d th e batter y i s reconnecte d an d th e igni -
tion switc h is turne d O N (II) , th e SR S uni t wil l stor e
this a s a n ope n i n th e driver' s airba g inflator , an d th e
SR S indicato r ligh t wil l com e on . I n suc h a case ,
mak e sur e t o confir m th e DTC , the n clea r th e SR S
uni t memory .
Fo r disconnectin g th e spring-loade d loc k typ e con -
nector , refe r t o pag e 24-9 .
CONNECTO RHOLDER
CABLE REE L2P CONNECTO R
SRS MAI N HARNES S2P CONNECTO R
Do no t replac e th e origina l steerin g whee l wit h an y othe r
desig n becaus e i t will mak e i t impossibl e t o properl y
instal l th e airba g (us e onl y genuin e Hond a replacemen t
parts).
After reassembly , confir m th e wheel s ar e stil l turne d
straigh t ahea d an d tha t th e steerin g whee l spok e angl e
i s correct . I f mino r spok e angl e adjustmen t i s necessary ,
d o s o onl y b y adjustin g th e tie-rods , no t b y removin g
an d repositionin g th e steerin g wheel .
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Page 658 of 1771

Airbag
Replacement
After a collision in which the airbags were deployed, the
airbag assemblies and the SRS unit must be replaced.
Store a removed airbag assembly with
the pad surface up. If the airbag is improperly stored
face down, accidental deployment could propel the unit
with enough force to cause serious injury.
CAUTION:
Always disconnect the airbag connectors when the
SRS main harness is disconnected.
'96 Model: Always keep the short connector (RED) on
the passenger's airbag when the harness is discon-
nected.
Do not disassemble or tamper with the airbag.
NOTE:
Do not install used SRS parts from another vehicle.
When repairing, use only new SRS parts.
Carefully inspect the airbag before you install it. Do
not install an airbag that shows signs of being
dropped or improperly handled, such as dents, cracks
or deformation.
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's pre-
set buttons.
2. Disconnect the battery negative cable, then discon-
nect the positive cable from the battery, and wait at
least three minutes.
3. Disconnect the airbag connectors:
Driver's Side:
Remove the access panel from the steering wheel,
then disconnect the 2P connector between the driver's
airbag and cable reel.
ACCESS
PANEL
Front Passenger's Side:
'96 Model:
Remove the glove box, then remove the short connec-
tor (RED) from it's holder.
Disconnect the 3P connector between the front pas-
senger's airbag and SRS main harness, then connect
the short connector (RED) to the airbag side of the con-
nector.
FRONT PASSENGER'S
AIRBAG
3P CONNECTOR
SHORT CONNECTOR (RED)
SRS MAIN HARNESS
'97 - 98 Models:
Remove the glove box.
Disconnect the 2P connector between the front pas-
senger's airbag and SRS main harness.
FRONT PASSENGER'S AIRBAG
2P CONNECTOR
SRS MAIN HARNESS
2P CONNECTOR
DRIVER'S AIRBAG
2P CONNECTOR
CABLE REEL
2P CONNECTOR
DRIVER'S
AIRBAG.ProCarManuals.com
Page 660 of 1771

Airbag
Replacement (cont'd)
CAUTION: Be sure to install the SRS wiring so that it is
not pinched or interfering with other parts.
5. Install the new airbags:
Driver's Side: Place the driver's airbag in the steering
wheel, and secure it with new Torx bolts.
TORX BOLTS
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
Replace.
Use a Torx T30 bit.
DRIVER'S AIRBAG
Front Passenger's Side:
Place the front passenger's airbag into the dash-
board.
Tighten the middle airbag mounting nut, then install
the bracket and four mounting nuts.
Tighten the two outer airbag mounting nuts first,
then tighten the two bracket mounting nuts.
FRONT PASSENGER'S
AIRBAG
FRONT PASSENGER'S
AIRBAG MOUNTING NUT
(MIDDLE)
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
Replace.
BRACKET
MOUNTING NUTS
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
Replace.
FRONT PASSENGER'S
AIRBAG
MOUNTING NUTS
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
Replace.ProCarManuals.com