coolant temperature ACURA TL 1995 Service Repair Manual
[x] Cancel search | Manufacturer: ACURA, Model Year: 1995, Model line: TL, Model: ACURA TL 1995Pages: 1771, PDF Size: 62.49 MB
Page 75 of 1771

22. Remove the positive crankcase ventilation (PCV)
hose.
23. Remove the bolt securing the automatic transmis-
sion fluid (ATF) dipstick tube bracket.
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
ATF BRACKET
DIPSTICK TUBE
BRACKET
PCV HOSE
24.
Remove the engine wire harness connectors and
wire harness clamps from the cylinder heads and
intake manifold.
Six injector connectors
Six ignition coil connectors
Throttle position sensor connector
CKP/CYP sensor connector
Intake air temperature (IAT) sensor connector
Exhaust gas recirculation (EGR) valve lift sensor
connector
Idle air control (IAC) valve connector
Engine coolant temperature (ECT) sensor con-
nector
ECT gauge sending unit connector
Engine oil temperature sensor connector
Left primary heated oxygen sensor (left primary
HO2S) connector
Right primary heated oxygen sensor (right pri-
mary HO2S) connector
Evaporative emission (EVAP) purge control
solenoid valve connector ('97 - '98)
25. Remove the inlet pipe mounting bolts from the right
cylinder head cover.
26. Remove the vacuum hoses and breather hose.
6 x 1.0 mm
12 N-m (1.2 kgf-m, 8.7 Ibf-ft)
BREATHER
HOSE
VACUUM
HOSES
27. Remove the six ignition coils from the left and right
cylinder head covers.
6 x 1.0 mm
12 N-m (1.2 kgf-m, 8.7 Ibf-ft)
IGNITION
COILProCarManuals.com
Page 146 of 1771

Thermostat
Replacement
NOTE: Use new O-rings when reassembling.
ENGINE COOLANT
TEMPERATURE
(ECT) SENSOR
18 N-m (1.8 kgf-m, 13 Ibf-ft)
BLEED BOLT
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
O-RING
Replace.
ECT GAUGE
SENDING UNIT
9 N-m (0.9 kgf-m,
7lbf-ft)
THERMOSTAT
COVER
THERMOSTAT
Install with pin up.
RUBBER SEAL
Replace.
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)ProCarManuals.com
Page 200 of 1771

PGM-FI System
System Description (cont'd)
3. Fuel Cut-off Control
During deceleration with the throttle valve closed, current to the fuel injectors is cut off to improve fuel economy at
speeds over 1,000 rpm.
Fuel cut-off action also takes place when engine speed exceeds 6,500 rpm, regardless of the position of the throttle
valve, to protect the engine from over-revving.
4. A/C Compressor Clutch Relay .
When the PCM receives a demand for cooling from the air conditioning system, it delays the compressor from being
energized, and enriches the mixture to assure a smooth transition to the A/C mode.
5. Evaporative Emission (EVAP) Purge Control Solenoid Valve
'96 model: When the engine coolant temperature is below 158°F (70°C), the PCM controls the EVAP purge control
solenoid valve which cuts vacuum to the EVAP purge control canister diaphragm.
'97 - 98 models: When the engine coolant temperature is above 99°F (37°C), the PCM controls the EVAP purge control
solenoid valve which controls vacuum to the EVAP purge control canister.
6. Intake Air Bypass (IAB) Low Control Solenoid Valve, Intake Air Bypass (IAB) High Control Solenoid Valve
When engine speed is below 3,350 rpm, the IAB High Control Solenoid Valve and IAB Low Control Solenoid Valve are
activated by a signal from the PCM. Intake air flows through a long chamber path, increasing torque at low RPM.
When engine speed is 3,350 - 3,950 rpm, the IAB Low Control Solenoid Valve is deactivated by the PCM. Intake air
flows through a short chamber path, increasing mid-range torque.
When the engine rpm is above 3,950 rpm, the IAB Low Control Solenoid Valve and IAB High Control Solenoid Valve are
deactivated by the PCM. This creates a very short intake path and increases high-speed torque.
7. Exhaust Gas Recirculation (EGR) Control Solenoid Valve
When the EGR is required for control of oxides of nitrogen (NOx) emissions, the PCM controls the EGR control solenoid
valve which supplies regulated vacuum to the EGR valve.
ECM Fail-safe/Back-up Functions
1. Fail-safe Function
When an abnormality occurs in a signal from a sensor, the PCM ignores that signal and assumes a pre-programmed
value for that sensor that allows the engine to continue to run.
2. Back-up Function
When an abnormality occurs in the PCM itself, the fuel injectors are controlled by a back-up circuit independent of the
system in order to permit minimal driving.
3. Self-diagnosis Function [Malfunction Indicator Lamp (MIL)]
When an abnormality occurs in a signal from a sensor, the PCM supplies ground for the MIL and stores the DTC in
erasable memory. When the ignition is initially turned on, the PCM supplies ground for the MIL for two seconds to
check the MIL bulb condition.
4. Two Driving Cycle Detection Method
To prevent false indications, the two driving cycle detection method is used for the H02S, fuel metering-related, idle
control system, ECT sensor, EGR system, TWC, EVAP control system and other self-diagnostic functions. When an
abnormality occurs, the PCM stores it in its memory. When the same abnormality recurs after the ignition switch is
turned OFF and ON (II) again, the PCM informs the driver by lighting the MIL.
However, to ease troubleshooting, this function is cancelled when you short the service check connector. The MIL will
then blink immediately when an abnormality occurs.ProCarManuals.com
Page 253 of 1771

Evaporative Emission (EVAP) Controls
Description
The evaporative emission controls are designed to minimize the amount of fuel vapor escaping to the atmosphere. The
system consists of the following components:
A. Evaporative Emission (EVAP) Control Canister
An EVAP control canister is used for the temporary storage of fuel vapor until the fuel vapor can be purged from the
EVAP control canister into the engine and burned.
B. Vapor Purge Control System
EVAP control canister purging is accomplished by drawing fresh air through the EVAP control canister and into a port
on the throttle body. The purging vacuum is controlled by the EVAP purge control solenoid valve.
'96 model:
'97 - 98 models:
C. Fuel Tank Vapor Control System
When fuel vapor pressure in the fuel tank is higher than the set value of the EVAP two way valve, the valve opens and
regulates the flow of fuel vapor to the EVAP control canister.
'96 model:
INTAKE MANIFOLD
THROTTLE
BODY
EVAP PURGE
CONTROL
SOLENOID VALVE
FUEL TANK
EVAP VALVE
EVAP TWO WAY VALVE
From
No. 4 ECU
(PCM) (15A)
FUSE (in the under-dash
fuse/relay box)
EVAP
CONTROL
CANISTER FRESH
AIR
EVAP PURGE
FLOW SWITCH
FUEL FILL CAP
PCM
VARIOUS
SENSORS
FUEL TANK
ENGINE COOLANT TEMPERATURE ABOVE 158°F (70°C)
ENGINE COOLANT TEMPERATURE ABOVE 99°F (37°C)
EVAP PURGE CONTROL SOLENOID VALVE DUTY CON-
TROLLED AFTER STARTING ENGINE
EVAP PURGE CONTROL SOLENOID VALVE OFF AFTER
STARTING ENGINEProCarManuals.com
Page 275 of 1771

Grade Logic Control System
How it works:
The PCM compares actual driving conditions with driving conditions memorized in the PCM, based on the input from the
vehicle speed sensor, throttle position sensor, engine coolant temperature sensor, barometric pressure sensor, brake
switch signal and shift lever position signal, to control shifting while a vehicle is ascending or descending a slope, or
reducing speed.
(cont'd)ProCarManuals.com
Page 752 of 1771

Cylinder Head
Removal (cont'd)
17. Remove the spark plug wires, distributor and ground
cables from the cylinder head.
O-RING
Replace.
8 x
1.25
mm
18 N-m (1.8 kgf-m,
13 Ibf-ft)
DISTRIBUTOR
GROUND
CABLES
18. Remove the wire harness covers and positive crank-
case ventilation (PCV) hose.
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
PCV HOSE
WIRE HARNESS
COVERS
6 x 1.0 mm
12 N-m (1.2 kgf-m, 8.7 Ibf-ft)
19. Remove the engine wire harness connectors and
wire harness clamps from the cylinder head and the
intake manifold.
• Five injector connectors
• TDC/CKP/CYP sensor connector
• CKF sensor connector
• Idle air control (IAC) valve connector
• Engine coolant temperature (ECT) sensor connec-
tor
• ECT gauge sending unit connector
• ECT switch connector
• Exhaust gas recirculation (EGR) valve lift sensor
connector
• Throttle position sensor connector
• Intake air bypass (IAB) control solenoid valve con-
nector
• Evaporative emission (EVAP) purge control sole-
noid valve connector
20. Remove the ground cable and water bypass hose.
GROUND
CABLE
6 x 1.0 mm
12 N-m (1.2 kgf-m, 8.7 Ibf-ft)
WATER BYPASS
HOSEProCarManuals.com
Page 839 of 1771

System Description
Vacuum Connections (cont'd)
'95 - 96 models:
PRIMARY HEATED OXYGEN SENSOR (PRIMARY HO2S)
SECONDARY HEATED OXYGEN SENSOR (SECONDARY
HO2S)
MASS AIR FLOW (MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECT) SENSOR
INTAKE AIR TEMPERATURE (IAT) SENSOR
FRONT KNOCK SENSOR (FKS)
REAR KNOCK SENSOR (RKS)
IDLE AIR CONTROL (IAC) VALVE
FAST IDLE THERMO VALVE
IDLE ADJUSTING SCREW
THROTTLE BODY (TB)
FUEL INJECTOR
FUEL FILTER
FUEL PRESSURE REGULATOR
FUEL PULSATION DAMPER
FUEL PUMP (FP)
FUEL TANK
FUEL TANK EVAPORATIVE EMISSION (EVAP) VALVE
AIR CLEANER
RESONATOR
CRANKSHAFT SPEED FLUCTUATION (CKF) SENSOR
INTAKE AIR BYPASS (IAB) CHECK VALVE
INTAKE AIR BYPASS (IAB) VACUUM TANK
INTAKE AIR BYPASS (IAB) CONTROL SOLENOID VALVE
INTAKE AIR BYPASS (IAB) CONTROL DIAPHRAGM
EXHAUST GAS RECIRCULATION (EGR) VACUUM CONTROL
VALVE
EXHAUST GAS RECIRCULATION (EGR) CONTROL
SOLENOID VALVE
EXHAUST GAS RECIRCULATION (EGR) VALVE
EXHAUST GAS RECIRCULATION (EGR) VALVE LIFT
SENSOR
POSITIVE CRANKCASE VENTILATION (PCV) VALVE
EVAPORATIVE EMISSION (EVAP) PURGE CONTROL
SOLENOID VALVE
EVAPORATIVE EMISSION (EVAP) PURGE FLOW SWITCH
EVAPORATIVE EMISSION (EVAP) CONTROL CANISTER
EVAPORATIVE EMISSION (EVAP) PURGE CONTROL
DIAPHRAGM VALVE
EVAPORATIVE EMISSION (EVAP) TWO WAY VALVE
WARM UP THREE WAY CATALYTIC CONVERTER (WU TWC)
THREE WAY CATALYTIC CONVERTER (TWC)
WATER VALVE CONTROL SOLENOID VALVE
WATER VALVE CONTROL DIAPHRAGM
WATER VALVE CHECK VALVEProCarManuals.com
Page 840 of 1771

'97 - 98 models:
Vacuum hose No.
PRIMARY HEATED OXYGEN SENSOR (PRIMARY HO2S)
SECONDARY HEATED OXYGEN SENSOR (SECONDARY
HO2S)
MASS AIR FLOW (MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECT) SENSOR
INTAKE AIR TEMPERATURE (IAT) SENSOR
FRONT KNOCK SENSOR (FKS)
REAR KNOCK SENSOR (RKS)
IDLE AIR CONTROL (IAC) VALVE
FAST IDLE THERMO VALVE
IDLE ADJUSTING SCREW
THROTTLE BODY (TB)
FUEL INJECTOR
FUEL FILTER
FUEL PRESSURE REGULATOR
FUEL PULSATION DAMPER
FUEL PUMP (FP)
FUEL TANK
FUEL TANK EVAPORATIVE EMISSION (EVAP) VALVE
AIR CLEANER
RESONATOR
CRANKSHAFT SPEED FLUCTUATION (CKF) SENSOR
INTAKE AIR BYPASS (IAB) CHECK VALVE
INTAKE AIR BYPASS (IAB) VACUUM TANK
INTAKE AIR BYPASS (IAB) CONTROL SOLENOID VALVE
INTAKE AIR BYPASS (IAB) CONTROL DIAPHRAGM
EXHAUST GAS RECIRCULATION (EGR) VACUUM CONTROL
VALVE
EXHAUST GAS RECIRCULATION (EGR) CONTROL
SOLENOID VALVE
EXHAUST GAS RECIRCULATION (EGR) VALVE
EXHAUST GAS RECIRCULATION (EGR) VALVE LIFT
SENSOR
POSITIVE CRANKCASE VENTILATION (PCV) VALVE
EVAPORATIVE EMISSION (EVAP) PURGE CONTROL
SOLENOID VALVE
EVAPORATIVE EMISSION (EVAP) CONTROL CANISTER
EVAPORATIVE EMISSION (EVAP) CONTROL CANISTER
VENT SHUT VALVE
EVAPORATIVE EMISSION (EVAP) THREE WAY VALVE
EVAPORATIVE EMISSION (EVAP) TWO WAY VALVE
EVAPORATIVE EMISSION (EVAP) BYPASS SOLENOID
VALVE
FUEL TANK PRESSURE SENSOR
WARM UP THREE WAY CATALYTIC CONVERTER (WU TWC)
THREE WAY CATALYTIC CONVERTER (TWC)
WATER VALVE CONTROL SOLENOID VALVE
WATER VALVE CONTROL DIAPHRAGM
WATER VALVE CHECK VALVEProCarManuals.com
Page 867 of 1771

Troubleshooting
Troubleshooting Procedures (cont'd)
ECM Data
By connecting the OBD II scan tool or the Honda PGM Tester to the 16P data link connector (DLC), various data can be
retrieved from the ECM. The items listed in the table below conform to the SAE recommended practice.
The Honda PGM Tester also reads data beyond that recommended by SAE.
Understanding this data will help to find the causes of intermittent failures or engine problems.
NOTE:
• The "operating values" given below are approximate values and may be different depending on the environment and
the individual vehicle.
• Unless noted otherwise, "at idle speed" means idling with the engine completely warmed up, the transmission in posi-
tion or , and the A/C and all accessories turned off.
Data
Description
Operating Value
Freeze Data
Diagnostic
Trouble Code
(DTC)
If the ECM detects a problem, it will store it as a code
consisting of one letter and four numbers.
Depending on the problem, an SAE-defined code
(P0xxx)
or a
Honda-defined code
(P1xxx)
will
be
output
to the tester.
If no problem is detected,
there is no output.
Engine Speed
The ECM computes engine speed from the signals sent
from the Crankshaft Position sensor.
This data is used for determining the time and amount
of fuel injection.
Nearly the same as
tachometer indication
At idle speed:
700 ± 50 rpm
Vehicle Speed
The ECM converts pulse signals from the Vehicle
Speed Sensor (VSS) into speed data.
Nearly the same as
speedometer indication
Mass Air
Flow (MAF)
The MAF sensor measures the volume of the air that
flows into the engine, and sends voltage signals to the
ECM.
At idle speed:
2.2 - 4.4 g/sec
At 2,500 rpm with not
load:
7.5- 13.0 g/sec
Engine Coolant
Temperature
(ECT)
The ECT sensor converts coolant temperature into
voltage and signals the ECM. The sensor is a thermistor
whose internal resistance changes with coolant
temperature. The ECM uses the voltage signals from
the ECT sensor to determine the amount of injected
fuel.
With cold engine:
Same as ambient temper-
ature and IAT
With engine warmed up:
90 - 96°C
Heated Oxygen
Sensor (HO2S)
(Primary)
(Secondary)
The Heated Oxygen Sensor detects the oxygen content
in the exhaust gas and sends voltage signals to the
ECM. Based on these signals, the ECM controls the
air/fuel ratio. When the oxygen content is high (that is,
when the ratio is leaner than the stoichiometric ratio),
the voltage signal is lower. When the oxygen content is
low (that is, when the ratio is richer than the stoichio-
metric ratio), the voltage signal is higher.
0.0-1.25V
At idle speed:
about 0.1-0.9VProCarManuals.com
Page 877 of 1771

PGM-FI System
System Description
INPUTS
ENGINE CONTROL MODULE (ECM)
OUTPUTS
Fuel Injectors
PGM-FI Main Relay (Fuel Pump)
MIL
IAC Valve
A/C Compressor Clutch Relay
Radiator Fan Relay
Condenser Fan Relay
ALT
ICM
EVAP Purge Control Solenoid
Valve
Primary HO2S Heater
Secondary H02S Heater
EGR Control Solenoid Valve
IAB Control Solenoid Valve
EVAP Bypass Solenoid Valve*2
EVAP Control Canister Vent Shut
Valve*2
*1: '95-96 models
*2: '97 - 98 models
PGM-FI System
The PGM-FI system on this model is a sequential multiport fuel injection system.
Fuel injector Timing and Duration
The ECM contains memories for the basic discharge durations at various engine speeds and manifold air flow rates. The
basic discharge duration, after being read out from the memory, is further modified by signals sent from various sensors
to obtain the final discharge duration.
Idle Air Control
Idle Air Control Valve (IAC Valve)
When the engine is cold, the A/C compressor is on, the transmission is in gear, the brake pedal is depressed, the P/S load
is high, or the alternator is charging, the ECM controls current to the IAC Valve to maintain the correct idle speed.
Ignition Timing Control
• The ECM contains memories for basic ignition timing at various engine speeds and manifold air flow rates. Ignition
timing is also adjusted for engine coolant temperature.
• A knock control system is also used. When detonation is detected by a knock sensor (KS), the ignition timing is retarded.
Other Control Functions
1. Starting Control
When the engine is started, the ECM provides a rich mixture by increasing fuel injector duration.
2. Fuel Pump Control
• When the ignition switch is initially turned on, the ECM supplies ground to the PGM-FI main relay that supplies
current to the fuel pump for two seconds to pressurize the fuel system.
• When the engine is running, the ECM supplies ground to the PGM-FI main relay that supplies current to the fuel pump.
• When the engine is not running and the ignition is on, the ECM cuts ground to the PGM-FI main relay which cuts
current to the fuel pump.
3. Fuel Cut-off Control
• During deceleration with the throttle valve closed, current to the fuel injectors is cut off to improve fuel economy at
speeds over 1,250 rpm.
• Fuel cut-off action also takes place when engine speed exceeds 7,100 rpm, regardless of the position of the throttle
valve, to protect the engine from over-revving.
CKP/TDC/CYP Sensor
CKF Sensor
MAF Sensor
ECT Sensor
IAT Sensor
TP Sensor
EGR Valve Lift Sensor
Primary HO2S
Secondary H02S
VSS
BARO Sensor
ELD
Front KS
Rear KS
Starter Signal
ALT FR Signal
Air Conditioning Signal
A/T Gear Position Signal
Battery Voltage (IGN.1)
Brake Switch Signal
PSP Switch Signal
EVAP Purge Flow Switch*1
Fuel Tank Pressure Sensor*2ProCarManuals.com