gearbox Alfa Romeo 159 2009 Owner handbook (in English)

111
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
Performance of the
VDC system, in terms
of active safety should not in-
duce the driver to take point-
less and unnecessary risks.
The style of driving must in
any case always be adapted to
the conditions of the road sur-
face, visibility an traffic. Road
safety is always the driver’s
responsibility.
WARNING
During the use of the
space-saver spare
wheel (where provided), the
VDC system carries on work-
ing. However, you must re-
mind that the space-saver
spare wheel has dimensions
smaller than the standard tyre
and therefore its grip is re-
duced as to the other car tyres.
WARNING
For correct operation of
the VDC system, the
tyres must absolutely be of
the same brand and type on all
wheels, in perfect conditions
and, above all, of type, brand
and size specified.
WARNING
HILL HOLDER SYSTEM
(where provided)
This system is an integral part of the VDC
system and it is provided to facilitate
starting on slopes:
❒uphill: car at a standstill on a road
with a gradient higher than 6%, en-
gine running, clutch and brake ped-
al depressed, gearbox to neutral or
engaged gear other than reverse;
❒downhill: car at a standstill on a road
with a gradient higher than 6%, en-
gine running, clutch and brake ped-
al depressed and reverse gear en-
gaged.
At pickup the VDC system control unit
will keep brake force on wheels until
reaching the torque suitable for starting,
or in any case for about 1 second in or-
der to pass easily from the brake pedal
to the accelerator pedal.
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SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND
CONTROLS
CORRECT USE
OF THE CAR
CC C
O O
R R
R R
E E
C C
T T
U U
S S
E E
O O
F F
T T
H H
E E
C C
A A
R R
ENGINE STARTING ............................................. 150
PARKING.......................................................... 155
USING THE GEARBOX......................................... 156
CONTAINING RUNNING COSTS ............................. 157
TOWING TRAILERS............................................. 159
SNOW TYRES................................................... 162
SNOW CHAINS................................................. 163
CAR INACTIVITY ............................................... 164
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156
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND
CONTROLS
CORRECT USE
OF THE CAR
IMPORTANT The car can only be put
into reverse gear when it has stopped
moving completely. With the engine run-
ning, before engaging the reverse, wait
at least 3 seconds with the clutch ped-
al fully down to prevent damage and
grating of the gears.
A0E0151mfig. 4
To change gears prop-
erly you must push the
clutch pedal fully down. It is
therefore essential that there
is nothing under the pedals:
make sure mats are lying flat
and do not get in the way of
the pedals.
WARNING
Do not drive with your
hand resting on the gear
lever as the force ex-
erted, even if slight, could lead
over time to premature wear on
the gearbox internal compo-
nents. The clutch pedal must be
used for gear shift only. Never
drive with the foot resting,
even if slightly, on the clutch
pedal. For versions/markets
where applicable the clutch ped-
al control electronics can inter-
vene interpreting the wrong dri-
ve style as a fault.
USING THE
GEARBOX
The car can be fitted with 6-gear or
5-gear manual gearbox (1.8 version).
Gear positions are shown on the
gearshift lever knob.
Always press down the clutch pedal
when shifting gears. To engage the 6
th
gear, move the gearshift lever pressing
slightly rightwards to prevent engaging
the 4
thgear accidentally.
To engage reverse Rfrom neutral, raise
ringA-fig. 3orA-fig. 4 under the
knob and at the same time move the
gearshift lever leftwards and then for-
ward. After engaging reverse release the
ring. To shift from reverse to another
gear it is not necessary to raise the ring.
A0E0397mfig. 3
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215
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
USERS FUSE AMPERE FIGURE
Climate control system fan (1.8 versions) F02 (MAXI-FUSE) 40 60
Climate control system fan (1.9 JTS and 2.2 JTS versions) F02 (MAXI-FUSE) 50 60
Electric steering lock F03 (MAXI-FUSE) 20 60
Brake branch point (pump) F04 (MAXI-FUSE) 40 60
Brake branch point (solenoid valve) (ABS version) F05 (MAXI-FUSE) 40 60
Brake branch point (solenoid valve) (VDC version) F05 (MAXI-FUSE) 20 60
Radiator fan (low speed) (1.8, 1.9 JTS, 2.2 JTS versions) F06 (MAXI-FUSE) 40 60
Radiator fan (high speed) F07 (MAXI-FUSE) 50 60
Additional heater supply (passenger compartment water heating 300W)
(diesel versions) F08 30 60
Headlight washer F09 20 60
Horns F10 15 60
Electronic injection system secondary loads F11 15 60
+ INT for electronic injection system F16 7.5 60
Electronic injection system primary loads F17 10 60
Battery positive of engine and automatic gearbox control units F18 10 60
Climate control system compressor F19 7.5 60
Rear window heating F20 20 60
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217
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
USERS FUSE AMPERE FIGURE
Heated rear window F40 30 56
Defrosting of external mirrors/heated windshield relay coil F41 7.5 56
Brake branch point power (ABS/VDC) –
Steering angle branch point – Yawing sensor F42 7.5 56
Windshield wiper/washer F43 30 56
Front cigar lighter on central console F44 10 56
Supply of socket in the boot F45 15 56
Sunroof F46 20 56
Power supply of driver door node F47 20 56
Power supply of passenger door nodes F48 30 56
+ Key for wheel node/Sunroof control unit/
Front and rear ceiling lights/Cvs/Blue&Me node/Volumetric/
Left and right seat F49 7.5 56
Air Bag system F50 7.5 56
Supply under key for Telematic info node/
Automatic gearbox node/Additional heater/
Left dashboard controls/ START/STOP button,
Parking sensors control unit/Electrochromatic mirror/
Blue&Me node/Car radio prearrangement/AQS/Cruise Control F51 7.5 56
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227
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
USE OF THE CAR
UNDER HEAVY
CONDITIONS
Should prevailing use of the car be un-
der one of the following specially heavy
conditions:
❒ trailer or caravan towing;
❒ dusty roads;
❒ short distances (less than 7-8 km)
and repeated with external temper-
atures below zero;
❒ frequently idling engines or long dis-
tance low speed driving (e.g.: door-
to-door deliveries) or in case of a long
term inactivity;
❒ urban routes;
carry out checks more frequently than
required on Service Schedule:
❒ check front disk brake pad conditions
and wear;
❒ check cleanness of bonnet and boot
locks and lever cleanness and lubri-
cation;
❒ sight inspect the conditions of: en-
gine, gearbox, transmission, pipes
and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes,
etc.);
❒ check battery charge and fluid level
(electrolyte);
❒ visual check on various drive belt con-
ditions;
❒ change engine oil and oil filter, if re-
quired;
❒ check and replace pollen filter, if re-
quired;
❒ check and replace air cleaner, if re-
quired.
PERIODICAL CHECKS
Every 1,000 km or before long jour-
neys, check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒ tyre pressure and conditions.
❒ check light system operation (head-
lights, direction indicators, hazard
lights, etc.);
❒ check windscreen wiper/washer op-
eration and windscreen/rear window
blade position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Se-
leniaproducts, designed and produced
specifically for Alfa Romeo cars (see
table “Capacities” in section “Techni-
cal specifications”).
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254
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
1.9
JTD
M8v
939A1000
Diesel
4 in line
2
82 x 90.4
1910
88
120
4000
280
28.6
2000
–
Diesel fuel
for motor
vehicles
(Specification
EN590)1.9
JTDM16v
939A2000
Diesel
4 in line
4
82 x 90.4
1910
110
150
4000
320
32.6
2000
–
Diesel fuel
for motor
vehicles
(Specification
EN590)2.4 JTD
M
200 HP (**)
939A3000
Diesel
5 in line
4
82
X90.4
2387
147
200
4000
400
40.8
2000
–
Diesel fuel
for motor
vehicles
(Specification
EN590)
(*) For specific markets
(**) QTronic gearbox versions1.9
JTD
M8v (*)
939A7000
Diesel
4 in line
2
82 x 90,4
1910
85
115
4000
275
28
2000
–
Diesel fuel
for motor
vehicles
(Specification
EN590)1.9
JTDM16v (*)
939A8000
Diesel
4 in line
4
82 x 90,4
1910
100
136
4000
305
31
2000
–
Diesel fuel
for motor
vehicles
(Specification
EN590)
2.4 JTDM
210 HP
939A9000
Diesel
5 in line
4
82 x 90.4
2387
154
210
4000
400
40.8
1500
–
Diesel fuel
for motor
vehicles
(Specification
EN590)
GENERAL
Engine code
Cycle
Number and layout of cylinders
Valves per cylinder
Piston bore and stroke mm
Total displacement cm3
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
kgm
corresponding ratio rpm
Spark plugs
Fuel
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255
SAFETY
DEVICES
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LIGHTS AND
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IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
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OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
FUEL FEED/IGNITION
1.8 1.9 JTS - 2.2 JTS1.9 JTDM8V
3.2 JTS1.9 JTDM16v - 2.4 JTDM
Fuel feed Multipoint fuel injection Direct injection Direct injection, Common Rail
Modifications or repairs to the fuel feed system that are not carried out properly or do not
take the system’s technical specifications into account can cause malfunctions leading to
the risk of fire.
1.8
Five forward gears + reverse
and synchronisers for speeds
Dry single disk
with hydraulic control
Front2.4 JTDM210 HP 4x4
3.2 JTS 4x4
Six forward gears + reverse
and synchronisers for speeds
Dry single disk
with hydraulic control
Four-wheel drive 1.9 JTS - 2.2 JTS- 3.2 JTS 4x2
1.9 JTD
M8V- 1.9 JTDM16v
2.4 JTD
M200 HP
2.4 JTD
M210 HP
Six forward gears + reverse
and synchronisers for speeds
Dry single disk
with hydraulic control
Front
TRANSMISSION
Gearbox
Clutch
Drive
IMPORTANTIn the event of difficult disengagement, due to significant difference of grip between front and rear axle, do
not insist with heavy accelerations: it is actually more effective an attempt of disengagement at medium slow engine rpm,
with pauses of a few seconds if several attempts are necessary.
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1.9 JTDM8v
70❍
10❍
7.5
4.6
❑
2.3
6.0
1.9 JTDM16v
70❍
10❍
7.5
4.6
❑
2.3
6.0
2.4 JTDM
70❍
10❍
7.35
6.4
❑
2.8
6.0
1.9 JTS
70●
10●
8.15
5.4
■
2.3
6.0
2.2 JTS
70●
10●
8.15
5.4
■
2.3
6.0
3.2 JTS
2,.4 JTDM210 HP
4x4
70●
10●
10.3
5.4
■
2.8 (Õ)
6.0
CAPACITIES
Specified fuels and
original lubricants
●Unleaded petrol
with no less than 95 R.O.N.
(EN228 Specification)
❍Diesel fuel for motor
vehicles (EN590 Specification)
Mixture of 50%
water and
PARAFLU UP (
▲)
■SELENIA StAR
❑SELENIA WR
TUTELA CAR MATRYX
(Õ) TUTELA
MULTIAXLE
Mixture of water and liquid
TUTELA
PROFESSIONAL SC 35
1.8
70●
10●
8.0
4.5■
1.6
6.0
(▲) For particularly hard climate conditions, we recommend use of a 60% PARAFLU UPand 40% demineralized water mixture.
Fuel tank: litres
– including
a reserve of litres
Engine cooling system litres
Lubrication system engine litres
Mechanical gearbox/
differential litres
Windscreen/headlight
washer fluid reservoir: litres
266
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
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268
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
Synthetic-based oil, grade SAE 75W-85
that passes API GL 4 specifications.
QualificationFIAT 9.55550-MZ1
Synthetic-based oil, grade SAE 75W-90 that passes
API GL-5 specifications, ZF-TE ML 18.
QualificationFIAT 9.55550-DA3
Lubricant for automatic transmissions that passes
"ATF DEXRON III" specification.
QualificationFIAT 9.55550-AG2.
Grease containing Molybdenum bisulphide for high temperature
appliances. NLGI 1-2 consistency.
QualificationFIAT 9.55580.
Grease for homokinetic joints with low friction coefficient.
NLGI 0-1 consistency.
QualificationFIAT 9.55580.
Synthetic fluid for Brake and clutch controls FMVSS n° 116
DOT 4, ISO 4925, SAE J1704, CUNA NC 956-01
QualificationFIAT 9.55597.
Protective with antifreeze action, red colour based on inhibited
monoethylen glycol and organic formula, that passes
CUNA NC 956-16, ASTM D 3306 specifications.
QualificationFIAT 9.555523.
Additive for diesel fuel, protecting Diesel engines.
Mixture of alcohol and surfactants CUNA NC 956-11.
QualificationFIAT 9.55522.TUTELA CAR
MATRYX
Contractual Technical
Reference N° F108.F02
TUTELA
MULTIAXLE
Contractual Technical
Reference N° F426.E06
TUTELA GI/EContractual Technical
Reference N° F001.C94
TUTELA ALL STARContractual Technical
Reference N° F702.G07
TUTELA STAR 700Contractual Technical
Reference N° F701.C07
TUTELA TOP 4Contractual Technical
Reference N° F001.A93
PARAFLU UP (●)Contractual Technical
Reference N° F101.M01
TUTELA DIESEL ARTContractual Technical
Reference N° F601.L06
TUTELA
PROFESSIONAL SC 35
Contractual Technical
Reference N° F201.D02
Mechanical gearbox
and differential
Rear differential and
transmission unit
(3.2 JTS 4X4 and 2.4
JTD
M4x4 version)
Power steering
CV joints
on wheel side
CV joints
on differential side
Brake and clutch
hydraulic controls
Radiator antifreeze
proportion:
50% water and
50%PARAFLU UP
(❏)
To be mixed with fuel oil
(25 cc per 10 litres)
To be used diluted
or undiluted
Lubricants and
greases
for transmission
Windscreen/
headlight washer
fluid Protective agent
for radiators Brake fluid
(●)IMPORTANTDo not top up or mix with fluids having different specifications from those described here.
(
❏) For particularly hard climate conditions, we recommend use of a 60% PARAFLU UPand 40% demineralized water mixture.
Additive for
diesel fluid
Use Fluid and lubricant specifications Original fluids Applications
for correct car operation and lubricants
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