ECU AUDI A4 2000 B5 / 1.G Front End Workshop Manual

Page 2 of 19

50-2


Repair Manual, Heating & Air Conditioning,
Repair Group 87

Notes:
Repair Manual, Suspension, Wheels, Steering,
Repair Group 48
7 -
Lock carrier
Removing:
- Remove bumper page 63
-1 .
- Remove noise insulation panel page
50
-18
.
- Disconnect hood lock cable page 55
-
10
.
- Drain engine coolant and disconnect
coolant hoses Fig. 2
.
- Disconnect condenser from lock carrier
only (do not disconnect any lines) and
secure with wire (e.g. at front wheel).
Do not suspend condenser by its lines.Condenser lines must not be bent or
kinked under any circumstances.
- Remove hydraulic oil cooler only (do not
disconnect lines) Fig. 1
.
Pa
ge 2 of 19 Bod
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.BD01.50.1

Page 8 of 19

50-8


Note:
After assembly of the lock carrier, check headlight
positioning and adjust if necessary. 7 -
Lock carrier
For service position
- Screw special tool 3369 into threaded
bore -5- on left side Fig. 1

- Remove left and right mounting screws -
1-.
- Remove mounting bolts -3- and -4- and
pull lock carrier -7- forward.
- Secure lock carrier Fig. 2
.
8 -
Hood seal
9 -
Hood lock cable
10 -
Hole in side panel
Pa
ge 8 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page 9 of 19

50-9


Fig. 1 Screw in special tool 3369
- Screw special tool 3369 in at left and right as shown.
- Pull lock carrier forward until rear hole in lock carrier aligns with front
threaded hole in fender flange.

Fig. 2 Secure lock carrier
- Secure lock carrier with screws at left and right as shown.
Pa
ge 9 of 19 Bod
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1

Page 17 of 19

50-17


Note:
For part replacement, drill hole before painting. Fig. 2 Drilling hole for S4 fender
- Drill 7 mm diameter hole in fender. Dimension -a- = 22mm and -b- =
8mm.
- Restore corrosion protection at edges of hole.

Fig. 3 Lower fender mount (S4)
- Slide speed nuts -4- onto door sill from bottom.
- Speed nuts -5- only for S4
- Secure fender -1- at bottom using reinforcing bracket -2- and bolts -3-.
Pa
ge 17 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1