AUDI A6 1995 C5 / 2.G AHA ATQ Engines Valve Gear User Guide

15-10


15 -
Valve spring retainer
16 -
Valve spring
17 -
Valve stem oil seal
Replacing with cylinder head installed
page 15
-47

18 -
Rubber/metal seal
Always replace
19 -
Seal Always replace
20 -
Cylinder head Removing and installing page 15
-18
Checking for distortion page 15
-27
Resurfacing page 15
-28
21 -
Exhaust valve
22 -
Intake valve
23 -
Oil seal
Camshaft Position (CMP) sensor sideReplacing page 15
-14
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15-11


24 -
Shutter wheel for Camshaft Position
(CMP) sensor -G40-
Note position (notch on camshaft)
25 -
Washer Conical
26 -
Bolt 25 Nm (18 ft lb)
27 -
Camshaft Position (CMP) sensor -G40-
28 -
Bolt 10 Nm (7 ft lb)
29 -
Bolt 55 Nm (41 ft lb)
30 -
Camshaft sprocket
31 -
Oil seal Toothed gear sideReplacing page 15
-14
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15-12

Cylinder head with oil lines on the camshaft
bearings

If connectors are misaligned, oil line bores are exposed (arrows). Fig. 3 Installation position of intake camshaft oil line
-
To install correctly, turn oil line 180 and slide connectors over bores.

If connectors are misaligned, oil line bores are exposed (arrows).
CAUTION!
If the oil lines are incorrectly installed, the camshaft bearings will not
be lubricated and the cylinder head will have to be replaced. Fig. 4 Installation position of exhaust camshaft oil line
-
To install correctly, turn oil line 180 and slide connectors over bores.
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15-13

All models

Sealing contact surfaces between bearing cap and cylinder head
CAUTION!
Part numbers are listed here for reference only. Always check with
your Parts department for the latest information. - Carefully apply small amount of sealant D 454 300 A2 at four end
points of sealing surfaces on cylinder head (arrows) using small
screwdriver.
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15-14

Cylinder head oil seals, replacing


Oil seal for camshaft drive (left and right
cylinder heads)

- Rotate engine to Top Dead Center (TDC).

- Remove toothed belt page 13
-12
.

- Remove rear toothed belt guard.

Note:
Do not apply oil to sealing lip or outer circumference of seal. - Remove seal using 3240 seal extractor.
- Clean contact surface and sealing surface.
- Install 3241/2 pull sleeve from 3241/1 press sleeve onto camshaft.

- Press seal flush into cylinder head using 3241/1 press sleeve and
3241/3 bolt.
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15-15

Oil seal on Camshaft Position (CMP) sensor
(left and right cylinder head)

- Unbolt Camshaft Position (CMP) sensor.

Tightening torque: 10 Nm (7 ft lb)

- Unbolt shutter wheel for Camshaft Position
(CMP) sensor and carefully pry out using
screwdriver.

Tightening torque: 20 Nm (15 ft lb)

- Screw in bolt from 2085/1 adapter.

Do not lubricate sealing lip or outer edge of seal before pressing in. - Remove seal using 2085 seal puller and bolt from 2085/1.
- Clean contact surface and sealing surface.
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- Install pull sleeve from 3241 seal installer onto camshaft.
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15-16


Rear sealing flange (left cylinder head)
The sealing flange and rear oil seal on the left cylinder head must be
replaced together as follows: - Press seal flush using 3241/1 press sleeve and 3241/3 bolt.
- Unbolt engine coolant expansion tank from bracket.
- Remove crankshaft ventilation line from cylinder head cover.
- Unbolt Camshaft Position (CMP) sensor.
Tightening torque: 10 Nm (7 ft lb)
- Unbolt shutter wheel for Camshaft Position (CMP) sensor G40 and
carefully pry out using screwdriver.
- Remove cylinder head cover.

- Remove double bearing cap (arrows).
- Remove seal and sealing flange.
- Clean running and sealing surfaces as well as contact surface of
double bearing cap.
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15-17


- Apply thin coat of sealant 454 300 A2 to hatched areas on double
bearing cap, install and tighten to 10 Nm (7 ft lb).
- Install pull sleeve from 3241 seal installer onto camshaft.

- Press seal flush using 3241/1 press sleeve and 3241/3 bolt.
- Carefully drive in sealing flange to stop using 3202 retractor and plastic
hammer.
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15-18

Cylinder head, removing and installing


Note:
The following instructions apply to the left
cylinder head.

Removing

Lock carrier in service position page 13
-
1 .

- Remove ribbed belt page 13
-8 .

- Remove toothed belt page 13
-12
.

- Remove engine cover (arrows).

- Remove noise insulation panel (arrows).
- Unbolt left and right-side front exhaust pipes from exhaust manifold.
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