engine BMW Z3M COUPE 1999 E36 Electrical Troubleshooting Manual




COMPRESSOR CONTROLS
INTEGRATED HEATING– AND CLIMATE CONTROL










15

F165A
30
87
P90
FRONT POWER
DISTRIBUTION BOX F39
7.5A
18 X10018
FUSE DETAILS
0670.3
.75 SW
2
1
21
.5 SW/BL
5 X51
Y2
AIR CONDITIONING
COMPRESSOR
1) NORMAL
TEMPERATURE
2) HIGH
TEMPERATUREK19
COMPRESSOR
CONTROL RELAY
A6000
ENGINE CONTROL
MODULE (DME) FUSE DETAILS
0670.3
6
4 X51
12 X10016
X163
X600042986
85
Z3 VERSIONS

M30
BLOWER MOTOR1.5 GE


POWER, AIR FLOW CONTROL









INTEGRATED HEATING– AND CLIMATE CONTROL
X1001620
8 2.5 GNP90
FRONT POWER
DISTRIBUTION BOX F20
30A
X1429
X582 4
3 2 1 7 X905
X1328716 X58
2 X13233
3 2 1 4 X904
X100547 7 X33
4 X905
S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
1 X209
86
8530
87FUSE DETAILS
0670.3
K4
BLOWER RELAY
2.5 GN/BR
2.5 GN/BR
2.5 BL
2.5 BL
2.5 BL 2.5 GN 1.5 SW1.5 GE
GROUND
DISTRIBUTION
0670.4 GROUND
DISTRIBUTION
0670.4R11
BLOWER
RESISTORS
1) OPENS IF
RESISTORS
OVERHEAT


S75
BLOWER SWITCH
0) OFF
1) SLOW
2) MEDIUM
3) FAST
4) MAXIMUM
POWER DISTRIBUTION
0670.2
X1435
1.5 GE
6450.6-05 X68309
2.5 GN/BR
6450.6-05(PARTIAL)
1.5 GE
2.5 GN/BR
X1280
X9633
2 8 X50
6
X504
K33a
AIR CONDITIONING
RELAY, MOTRONIC30 86
87 85
GROUND
DISTRIBUTION
0670.4
19 X6000
5
6 X20
A6000
ENGINE CONTROL
MODULE (DME) .5 VI/GR
.5 SW/VIX10054
2 X35
X353
X189
6450.6-05
X9633
1.5 GE 2.5 GN/BR .5 SW/VI1.5 SW/VI(PARTIAL)
1 SW/VI
1
2
10
3
210
3 4
M VERSIONS



COMPRESSOR CONTROL AND WATER SUPPLY
INTEGRATED HEATING– AND CLIMATE CONTROL











F165A
30
87
F397.5A
18 X10018
FUSE DETAILS
0670.3
.75 SW
2
1
2
.5 SW/BL
5 X51
Y2
AIR CONDITIONING
COMPRESSOR
1) NORMAL
TEMPERATURE
2) HIGH
TEMPERATUREK19
COMPRESSOR
CONTROL RELAY FUSE DETAILS
0670.3
6
4 X51
12 X10016
X10241
86
85
15

4 X20
74 X6000
A6000
ENGINE CONTROL
MODULE (DME) .5 SW/BL
1
P90
FRONT POWER
DISTRIBUTION BOX

M VERSIONS



AUXILIARY FAN











INTEGRATED HEATING– AND CLIMATE CONTROL
.5 SW/GN
X19022
1 B9
INTERMEDIATE
PRESSURE
SWITCH
1) ABOVE 18 BAR
PRESSURE
2) 15 BAR
PRESSURE30
30
K22
HIGH SPEED
RELAYK21
NORMAL SPEED
RELAY
X872 .5 SW/GR
2.5 SW/
BL
X190222 3
1M9
AUXILIARY FAN
MOTOR
4 X5366 X524
X127286
87 85
8786
85
X127
3
X165
X1001612
8
2X528
X15882
FUSE DETAILS
0670.3
X10027
GROUND
DISTRIBUTION
0670.4
.5 SW/GR
16
5
A6000
ENGINE CONTROL
MODULE (DME)
.5 SW/GR
B8y
PRESSURE SWITCH
1) PRESSURE BELOW 21 BAR
2) PRESSURE ABOVE 30 BAR
3) PRESSURE ABOVE 2.6 BAR
4) PRESSURE BELOW 1.5 BAR
S221
EVAPORATOR
CONTROLLER
.5 VI
1 VI1
4 X10054
X183505 .5 SW/GE
GROUND
DISTRIBUTION
0670.4
B9508
PRESSURE
SWITCH
.5 SW/GR 4 BL
4
2
X165
GROUND
DISTRIBUTION
0670.4
P90
FRONT POWER
DISTRIBUTION BOX
X1001612
FUSE DETAILS
0670.3
X166
15
2 1
X873
F165A
12 F48
40AF165A
P97
AUXILIARY FUSE
BOX
FUSE DETAILS
0670.3
0.5P90
FRONT POWER
DISTRIBUTION BOX
X6000
5
X205
X100546
X354
85b4 RT/GN
X53
4 RT/GN
.5 SW/GE
X699
2.5 BRNOT USED
X6949
.5 SW/GN .5 SW/GN
6450.6-05 1.5 GE
S36
TEMPERATURE
SWITCH
1) OPEN
2) ABOVE 99
DEGREES C
3) ABOVE 91
DEGREES C
4) OPEN 85b
.5 SW/RT
3 X20NOT USED
12
34
4 3
M VERSIONS













CRUISE CONTROL (TEMPOMAT)
P90
FRONT POWER
DISTRIBUTION BOX F26
10A
X10017
12
1 X72
S28
CRUISE CONTROL
SWITCH
0) NORMAL
1) OFF
2) RESUME
3) DECELERATE/
SET
4) ACCELERATE/
SET
324 X72
A9008
CRUISE CONTROL
INTERFACE .35 BL/GE .35 BL .35 BL/GR.35 VI/WS
.35 BL/SW FUSE DETAILS
0670.3
5
4 3
0211 1
0
Z3 VERSIONS
3 X10170
X85112
S8511
REVERSING LIGHT
SWITCH
1) OPEN
2) CLOSED IN R
21
X5112
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
0) OFF (LOW)
2) CLOSED IN RE-
VERSE
20
1 X85113 X511
BACK UP LIGHTS
6322.0X1169X1169
1 BL/GE1 BL/GE
.5 BL/GE WITH EGS WITHOUT EGS
21 X10170
.35 BL/SW .5 BR/OR
35 X6000427
A9008
CRUISE CONTROL
INTERFACE
A6000
ENGINE CONTROL
MODULE (DME)
X6000419
WITH EGS WITHOUT EGS
3 X6021
.75 BL/GE

14 16










19 10
A6000
ENGINE CONTROL
MODULE (DME) .5 BR


CRUISE CONTROL (TEMPOMAT)
.5 SW/VI .5 SW .5 SW/GN
A6000
ENGINE CONTROL
MODULE (DME)
9
.5 SW/GE
20
.5 BR/WS
X6385543876
2 X63851109
.75 GR/GN .5 RT/GN .5 RT/GN/GE .75 GR/GE
44 43 4
7
R6385
THROTTLE
POSITION SENSOR/
CRUISE CONTROL
ACTUATOR
X60003
X60003
.35 BL/BR23
28 X60004
X783
24
2
.35 RT/GE
14X78
FUSE DETAILS
0670.3
F137.5A
P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
F4615A
1.5 BL/RT
X181
BRAKE LIGHTS
6325.06
X1001632X10018
S30
BRAKE LIGHT
SWITCH
1) BRAKE PEDAL
RELEASED
2) BRAKE PEDAL
DEPRESSED
3) BRAKE PEDAL
DEPRESSED
(TEST)
4) BRAKE PEDAL
RELEASED
(NORMAL) 21 34
.5 BL/RT
2
Z3 VERSIONS
S32
CLUTCH SWITCH
1) NORMAL STATE
2) CLUTCH PEDAL
DEPRESSED
GROUND
DISTRIBUTION
0670.4
X10010
X60004
1
X121
X121




6575.2 ANTI–THEFT SYSTEM (ALPINE)




 




P90
FRONT POWER
DISTRIBUTION BOX
N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE) FUSE DETAILS
0670.3
F435A
2
39
X450
X13025
X10010
GROUND
DISTRIBUTION
0670.4
.5 GN/WS
8
2 X65
.5 BL/GN/GE
N17
CRASH CONTROL
MODULE
1 X10244
.5 VI/GN/GE
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X1225
26
FUSE DETAILS
0670.3
F315A
1 X13025
2 X10018
17 X132534
10
15 X1805A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
21
S20w
RADIO ANTI–
THEFT SWITCH
1) RADIO
REMOVED
2) RADIO
INSTALLED2 X539
1 X539
X18170
GROUND
DISTRIBUTION
0670.4
21
S21w
ENGINE HOOD
SWITCH
1) HOOD OPEN
2) HOOD CLOSED2 X371
1 X371
X166
GROUND
DISTRIBUTION
0670.4
.5 VI/GN/GE .5 VI/GN/GE
.5 BL/RT/GE .5 BL/RT/GE .5 BL/RT/GE



7000.0 COMPONENT LOCATION CHART










COMP. DESCRIPTION LOCATION7100.0 8500.0
A2w . . INSTRUMENT CLUSTER . . . . . . . . . . . . . . . LH side of dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2

A8 . . . .
CRUISE CONTROL MODULE
(TEMPOMAT) . . . . . . . . . . . . . . . . . . . . . . .
behind glove box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-2



A12 . .
SUPPLEMENTAL RESTRAINT SYSTEM
CONTROL MODULE . . . . . . . . . . . . . . . . .
below center console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22-2


A18 . . HIFI AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . . in RH side of luggage compartment (ROADSTER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-3

A18 . .

HIFI AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . .

in RH side of luggage compartment (COUPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46-1


A35y . BOARD COMPUTER (BC – LOW) . . . . . . . center console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-3


A36 . .

REAR WIPER/WASHER INTERVAL
CONTROL MODULE . . . . . . . . . . . . . . . . .
in lift gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37-2


A51 . . WIPER/WASHER MODULE . . . . . . . . . . . . . behind glove box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-2
A52 . . SLIP CONTROL MODULE (ABS/ASC) . . . . front LH side of engine compartment (Z3 VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . 39-3

A52 . .
SLIP CONTROL MODULE (ABS/ASC) . . . .
behind glove box (M VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
00-2

A104 . BODY ELECTRONICS CONTROL
MODULE (ZKE IV) . . . . . . . . . . . . . . . . . . . behind glove box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-2

A110 . .

DIGITAL CLOCK . . . . . . . . . . . . . . . . . . . . . . .

center console




A113 . . SEAT OCCUPANCY DETECTOR . . . . . . . . under RH front seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1
A113 . . SEAT OCCUPANCY DETECTOR . . . . . . . . under RH front seat (WITH SPORT SEAT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
A605 . FUSE HOLDER . . . . . . . . . . . . . . . . . . . . . . . . center console (radio and console removed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-1

A837 .
ELECTRONIC IMMOBILIZER CONTROL
MODULE (EWS III) . . . . . . . . . . . . . . . . . . .
LH side of steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38-3



A6000
ENGINE CONTROL MODULE (DME) . . . . .
rear RH side of engine compartment in E–Box (M VERSIONS) . . . . . . . . . . . . . . . . .
00-1

A6000 ENGINE CONTROL MODULE (DME) . . . . . rear RH side of engine compartment in E–Box (Z3 VERSIONS) . . . . . . . . . . . . . . . . 40-2



COMPONENT LOCATION CHART









COMP.8500.0 7100.0LOCATION DESCRIPTION


A8500

TRANSMISSION CONTROL MODULE
(EGS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
rear RH side of engine compartment in E–Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-3


A9008 CRUISE CONTROL INTERFACE . . . . . . . . near steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-3

A19007
THERMAL OIL LEVEL SENSOR (TOENS)
CONTROL MODULE . . . . . . . . . . . . . . . . .
behind glove box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38-1


B1 . . . . RIGHT FRONT SPEED SENSOR – ABS . . on RH front wheel, above brake caliper

B2 . . . .

LEFT FRONT SPEED SENSOR – ABS . . .

on LH front wheel, above brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-3


B3 . . . . RIGHT REAR SPEED SENSOR – ABS . . . on RH rear wheel, above brake caliper
B4 . . . . LEFT REAR SPEED SENSOR – ABS . . . . on LH rear wheel, above brake caliper
B6y . . . FUEL SENSOR . . . . . . . . . . . . . . . . . . . . . . . . in fuel tank

B8y . . .
PRESSURE SWITCH . . . . . . . . . . . . . . . . . . .
front RH side of engine compartment



B9 . . . . INTERMEDIATE PRESSURE SWITCH . . . front RH side of engine compartment
B10 . . VEHICLE SPEED SENSOR . . . . . . . . . . . . . on differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2
B14 . . EVAPORATOR TEMPERATURE SENSOR RH side of LH footwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-2
B16 . . LEFT FRONT BRAKE PAD SENSOR . . . . . on LH front wheel, above brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3

B17 . .

RIGHT REAR BRAKE PAD SENSOR . . . . .

behind RH rear wheel




B18 . . BRAKE FLUID LEVEL SWITCH . . . . . . . . . . rear LH side of engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09-1


B21 . .

ON–BOARD COMPUTER TEMPERATURE
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .
in RH front bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3


B59 . . OIL TEMPERATURE GAUGE . . . . . . . . . . . center console
B65 . . FUEL TANK PRESSURE SENSOR . . . . . . . under rear storage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07-2
B78 . . DRIVER’S SIDE IMPACT SENSOR . . . . . . under LH front seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-3

B79 . .

PASSENGER’S SIDE IMPACT SENSOR . .

under RH front seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35-1



COMPONENT LOCATION CHART









COMP.8500.0 7100.0LOCATION DESCRIPTION
B211 . . VOLTMETER . . . . . . . . . . . . . . . . . . . . . . . . . . center console

B6203
CRANKSHAFT POSITION/RPM SENSOR
rear LH side of engine compartment (M VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . .
32-3

B6203 CRANKSHAFT POSITION/RPM SENSOR rear LH side of engine compartment (Z3 VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . 41-3


B6204

CAMSHAFT POSITION SENSOR
(CYLINDER IDENTIFICATION) . . . . . . . .
front of engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31-3


B6205 INTAKE AIR TEMPERATURE SENSOR . . front LH side of engine compartment (M VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . 34-1
B6205 INTAKE AIR TEMPERATURE SENSOR . . top center of engine (Z3 VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-2
B6207 HOT FILM AIR MASS METER . . . . . . . . . . . LH side of engine compartment (M VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-3

B6207
HOT FILM AIR MASS METER . . . . . . . . . . .
LH side of engine compartment (Z3 VERSIONS)



B6209 HALL EFFECT CAMSHAFT SENSOR . . . . front of engine


B6214

CAMSHAFT POSITION SENSOR 1 (INLET)
front of engine






B6224

CAMSHAFT POSITION SENSOR 2
(OUTLET) . . . . . . . . . . . . . . . . . . . . . . . . . . .
front of engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47-2


B6231 OIL PRESSURE SWITCH . . . . . . . . . . . . . . . lower LH side of engine (M VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-2
B6231 OIL PRESSURE SWITCH . . . . . . . . . . . . . . . LH side of engine compartment (Z3 VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-1

B6232
ENGINE COOLANT TEMPERATURE
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .
front of engine





B6236
ENGINE COOLANT TEMPERATURE
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .
front of engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40-1


B6238 OIL TEMPERATURE SENSOR . . . . . . . . . . RH side of oil filter (M VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-2

B6238
OIL TEMPERATURE SENSOR . . . . . . . . . .
RH side of oil filter (Z3 VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44-1

B6240 KNOCK SENSOR . . . . . . . . . . . . . . . . . . . . . . LH side of engine (Z3 VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-1
B6240 KNOCK SENSOR . . . . . . . . . . . . . . . . . . . . . . top front of engine (M VERSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-2