instrument cluster BMW Z3M COUPE 2001 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster, Z3 Coupe,
M Roadster, M Coupe)
SCHEMATICS MODEL YEAR 2001 2ND EDITION
0100.0 INDEX
0110.0INTRODUCTION 0140.0 SYMBOLS 0670.0 POWER DISTRIBUTION CHART 0670.1 FUSE CHART
0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5DATA LINK
1210.26
ENGINE CONTROL SYSTEM MS43
(6–CYLINDER M54)


1210.27

ENGINE CONTROL SYSTEM
MSS54 (6–CYLINDER S54 B32)
1230.0 CHARGING SYSTEM
1240.0 START
1290.0E–BOX FAN
2460.14
ELECTRONIC TRANSMISSION
CONTROL (EGS: A5S 360R)


3234.0

SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
3452.1 DYNAMIC STABILITY CONTROL
(DSC III)

3452.2
DYNAMIC STABILITY CONTROL
(DSC MK 60)
3614.0 TIRE INFLATION SYSTEM
3623.1 TIRE PRESSURE WARNING
SYSTEM (RDW)
5116.0 POWER MIRRORS 5126.0 ZKE CENTRAL LOCKING (ZV)
5133.0 ZKE POWER WINDOWS (FH)
5200.0 POWER SEATS
5203.0 HEATED SEATS
5410.5POWER TILT SUNROOF
5430.2
ELECTRO–HYDRAULIC
CONVERTIBLE TOP


6100.0

CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN
6135.1 DRIVE–AWAY PROTECTION
(EWS III)
6160.1 WIPER/WASHER MODULE (WWM) 6167.1 HEADLIGHT WASHER (SRA)

6169.0

WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.1 ANALOG CLOCK
6300.0LIGHT SWITCH DETAILS

INDEX














HIGH LEVEL STOP LIGHT, H34 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1. . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-03. . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1. . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-03. . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.26-05. . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.27-04. . . . . . . . . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.26-03. . . . . . . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.27-05. . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INJECTION VALVES RELAY, K6327 1210.26-02. . . . . . . . . . . . . . . . . . . . . . . .
INJECTION VALVES RELAY, K6327 1210.27-02. . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.26-07. . . . . . . . . . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . . . . . . . . . .
INTERIOR ACCESSORIES 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT SWITCH, S408 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT, LEFT FRONT, E800 6330.3-00. . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-07. . . . . . . . . . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, CYL. 1–2, B6241 1210.27-06. . . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, CYL. 3–4, B6242 1210.27-06. . . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, CYL. 5–6, B6243 1210.27-06. . . . . . . . . . . . . . . . . . . . . . . .
LEAKAGE DIAGNOSIS PUMP, M119 1210.26-04. . . . . . . . . . . . . . . . . . . . . . .
LEAKAGE DIAGNOSIS PUMP, M119 1210.27-09. . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-01. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-02. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, RIGHT, E44 6320.0-01. . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, RIGHT, E44 6320.0-02. . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS 6320.0-00. . . . . . . .
LID MICRO SWITCH, FRONT, S825 6575.0-01. . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHT ASSEMBLY, LEFT REAR, E16 0670.4-13. . . . . . . . . . . . . . . . . . . . . . . .
LIGHT ASSEMBLY, RIGHT REAR, E17 0670.4-13. . . . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH DETAILS 6300.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH, S8 6300.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT RELAY, K48 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT RELAY, K48 6312.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, LEFT, E13 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, LEFT, E13 6312.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, RIGHT, E14 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, RIGHT, E14 6312.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, LEFT FRONT, H58 6510.1. . . . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, RIGHT FRONT, H51 6510.1. . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LID LOCKING SWITCH, S117 5126.0-05. . . . .



SYMBOLS













1.5 BR DATA LINK
0670.5 .5 WS/GE
0670.0-030670.0-02
1.5 BRN9
RADIO
THE COMPLETE WIRE
PROGRESSION AND
FURTHER CIRCUITS
CONNECTED TO
GROUND X497 ARE
SHOWN IN CELL
”0670.4 GROUND
DISTRIBUTION” AT
GROUND X497
THE COMPLETE WIRE
PROGRESSION AND
FURTHER CIRCUITS
CONNECTED TO FUSE
18 ARE SHOWN IN CELL
”0670.3 FUSE DETAILS”
AT FUSE 18
CURRENT PATH IS CON-
TINUED AS LABELED P90
FRONT POWER
DISTRIBUTION BOX F18
15A
GROUND
DISTRIBUTION
0670.4
N1
ANTI–THEFT
CONTROL MODULE
(DWA) FUSE DETAILS
0670.3A1
GENERAL MODULE
X252
17X332
2
CIRCUIT REFERENCE–A
WIRE WHICH CON-
NECTS TO ANOTHER
CIRCUIT
A2
INSTRUMENT
CLUSTER
X16
11RXD
ARROW SHOWS DIRECTION
OF CURRENT FLOW AND IS
REPEATED WHERE CURRENT
PATH CONTINUES
X497
X1812615
X491

15A
6312.0


FUSE CHART




FUSES 1 TO 29








FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6510.1RADIO/HIFI
























6300.0LIGHT SWITCH DETAILS



6211.0INSTRUMENT CLUSTER


12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 30A 15A 30A 20A 5A 30A 7.5A 5A20A*
15A
5A 5A 5A 10A 7.5A 20A 15A 30A 5A 5A5A 30A5a*
15A
10A 30A 7.5A









6213.1ANALOG CLOCK


* M VERSIONS
6160.1WIPER/WASHER MODULE (WWM)


6169.0WINDSHIELD WASHER JET HEATERS

6167.1HEADLIGHT WASHER (SRA)

6135.1DRIVE–AWAY PROTECTION (EWS III)



FUSE CHART




FUSES 30 TO 205








FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 7.5A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A30A


20A


30A


30A


30A 30A 30A
  
30A


6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6510.1RADIO/HIFI



























6300.0LIGHT SWITCH DETAILS








6211.0INSTRUMENT CLUSTER




6213.1ANALOG CLOCK


6135.1DRIVE–AWAY PROTECTION (EWS III)


6160.1WIPER/WASHER MODULE (WWM)



6169.0WINDSHIELD WASHER JET HEATERS 6167.1HEADLIGHT WASHER (SRA)



40A

30A




FUSES 14, 15, 16, AND 18









FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX



8
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
1 GE/BR
E26
LEFT FOG LIGHT
A2w
INSTRUMENT
CLUSTER 8 X17
.75 GE/BR
6312.01 GE/BR
E27
RIGHT FOG
LIGHT
NSW
10X10016
1 GE/BR
X1152
2 X768
2 X769
6312.06312.0
8 X13252
2.5 RT/BL
5133.0
F1430AF1515A
6100.0
K6301w
FUEL PUMP RELAY
16
K21
NORMAL SPEED
RELAY 4 X52
12
.5 GN/BL
6450.6
K22
HIGH SPEED
RELAY X53
.5 GN/BL
6450.6
K19
COMPRESSOR
CONTROL RELAY 4 X51
X470
6 X6301
2.5 RT .5 GN/BL
1210.26
1210.26
F165AF1815A
6450.6
.5 GN/BL8
5A
50
M VERSIONS
A6000
ENGINE CONTROL
MODULE (DME) 6 X60004
1240.0
1210.27
.5 GN/SW
X63016
M VERSIONS Z3 VERSIONS
K6301z
ELECTRIC FUEL
PUMP RELAY,
TIMED
1210.27
M VERSIONS20A
1210.27
M VERSIONS Z3 VERSIONS
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) 3 X10182
6575.0
.5 GN/BL
WITH DWA



FUSE 23










FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX



F235A
X1076
S7
COMBINATION
SWITCH
X174
A2w
INSTRUMENT
CLUSTER
X183331
S8
LIGHT SWITCH
6300.0 6312.0
6313.0 .5 GN/GE.5 GN/BL
6211.0.5 GN/BL
X32
9
X638
K9
UNLOADER RELAY,
TERMINAL 15
6424.0
6 X10017
X10981
.5 GN/BL
X190072
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULE
6211.0
X8983
S76
REAR WINDOW DE-
FOGGER SWITCH
6424.0
X100651
ACCESSORY
CONNECTOR
.5 GN/BL .5 GN/BL .5 GN/BL .5 GN/BL .5 GN/BL .5 GN/BL
A3984
OIL–/OUTSIDE
TEMPERATURE
GAUGE CONTROL
MODULE
8 X13578
Z3 VERSIONS M VERSIONS
6211.0



6312.0
FUSES 27, 29, AND 30












FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
X10017
X16
A2w
INSTRUMENT
CLUSTER 23
E11
LEFT HIGH BEAM
LIGHTE12
RIGHT HIGH BEAM
LIGHT
X1312X1342
20 18 14
.5 GN/VI1 WS/GN1 WS/BL
6312.0
E7
LEFT HEADLIGHTE8
RIGHT HEADLIGHT
3450.1
6211.0
F275AF297.5AF307.5A
56a56a
3234.0 1230.0
3452.1
3452.2
3623.1 1210.27

Z3 VERSIONS.5 RT/GE


FUSE 31








FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
X1067
.5 RT/GE
X1622
A2w
INSTRUMENT
CLUSTER
6211.0
X5223
H10
CHIME MODULE
6211.0
N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE)
6575.2
.5 RT/GE .5 RT/GE1 RT/GE .5 RT/GE
X100182
X12223
B28
PITCH SENSOR
(DWA) .5 RT/GE
X102455
A35y
BOARD
COMPUTER
(BC – LOW)
6581.3 .5 RT/GE
X1952716 .5 RT/GE



D110
OBD II
CONNECTOR
F315A
1 X13025
X11551
N5
ANALOG CLOCK
6213.1 .5 RT/GE
X5141
V5
DWA LED
6575.0
X350510
M VERSIONS
.5 RT/GE
X195623
H67
DWA SIREN
6575.0X18052
A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
1240.0 .5 RT/GE
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULE
6211.0
6 X19007
A3984
OIL–/OUTSIDE
TEMPERATURE
GAUGE CONTROL
MODULE
6211.0
18 X13578
Z3 VERSIONS M VERSIONS
.5 RT/GE
6135.1
WITHOUT DWAWITH DWA 6575.0

X1182


A2w
INSTRUMENT
CLUSTER
6211.0 .5 VI/GE
X85182
E82
TRANSMISSION
POSITION INDICA-
TOR LIGHT
2460.14.5 VI/GE
FUSES 46 AND 48












FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
1.5 VI/GE
S30
BRAKE LIGHT
SWITCH
6325.0 1.5 VI/GE
X781
X1001832
6571.0.5 VI/GE
3450.1
F4615A
2460.14
X1024510
A35y
BOARD
COMPUTER
(BC – LOW)
6581.3
1210.26
5430.2
X6431
S38y
TILT SUNROOF
SWITCH
5410.5 1 VI/GE
X190182
1.5 BRCOUPE
3452.1
X16003 .5 VI/GEX1716
X15882
4 RT/GN
F4840A
X536
K22
HIGH SPEED
RELAY
6450.6
.75 VI/GEM VERSIONS EARLY PRODUCTION
1210.273452.2
P97
AUXILIARY FUSE
BOX
M VERSIONS