service CHEVROLET CAMARO 1967 1.G Chassis Workshop Manual

Page 115 of 659


CORVETTE
BODY 1B-8

2A

13
A

TYPICAL
OF 19437
AND

/3'B
LOWER
REVEAL

MOULDING
19467
13B

2B

Fig.
12—Windshield Glass and Reveal Moldings

1.
Upper Reveal Molding:

A-67;
B-37

2.
Lower Reveal Molding:

A-67;
B-37

3.
Upper Corner Reveal

Molding
Caps
4.
Side Reveal Molding

- 67

5.
Upper Reveal Molding Retainer

(67 only)

6. Upper Reveal Molding Retainer

Nut (67 only)
7.
Side Reveal Molding Upper

Retainer (67 only)

8. Side Reveal Molding Upper

Retainer Fastener (67 only)

9. Molding Clip: A-67 and

37 B-67 only
10.
Molding Retaining Clip Screw

11.
Upper Reveal Molding Cap

Retainer

12.
Windshield Glass

13.
Weatherstrip Assembly

A-67;
B-37

CHEVROLET CHASSIS SERVICE MANUAL

Page 116 of 659


CORVETTE BODY 1B-9

Fig.
13—Removing Garnish Moldings

Fig.
14—Removing Upper Reveal Molding
Fig.
16—Removing Weatherstrip From Frame

Fig.
17-Windshield Checking Blocks

Fig.
15—Removing Lower Reveal Molding
Fig.
18-Windshield Glass On Blocks

CHEVROLET CHASSIS SERVICE

Page 117 of 659


CORVETTE BODY IB-10

Fig.
19—Cleaning Windshield Frame

straps.
The position of the door is adjusted by sliding

the door fore and aft to the limit of the slotted holes in

hinge strap or by moving door toward or away from the

center of the vehicle, as desired, by installation or re-

moval of shims located between hinge rear strap and

door (fig. 27). To adjust door proceed as follows:

1.
Remove door trim panel as outlined in this section.

2.
Remove lock striker plate after first scribing a line

around it on lock pillar to ease alignment when

reinstalled. '
Fig. 21-Installing Cord

Fig. 22—Seating Weatherstrip

Fig. 20—Applying Sealer

Fig. 23—Applying Sealer and Cement

CHEVROLET CHASSIS SERVICE MANUAL

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CORVETTE BODY 1B-11

CLAYOfc

CAULKING

COMPOUND

Fig. 26-Window Rear Stop - Typical

Fig. 24—Checking Adjustment of Striker

3.
Adjust door as required. Location of hinge retaining

bolts may be seen in Figure 25 at "A". Do not allow

doors to hang on one hinge without support.

4.
Install trim pad and lubricate door "hold opens" and

hinges with Lubriplate or its equivalent.

NOTE:
After performing any door adjustment,

the window and door post should be checked for

alignment and adjusted as necessary. In addi-

tion,
never slam the door after adjustment with-

out first checking the door lock and striker plate

engagement. An adjustment may be necessary.

TRIM PANEL, AND INSIDE HANDLES

Figure 29 is an exploded view of integral arm rest,

inside handles, and trim panel fastenings.

Removal of trim panel may be accomplished as

follows:

1.
Remove two screws under arm rest.

2.
Using Tool J-7797, remove clips retaining window

crank and lock remote control as shown in Figure 28.
3.
Remove knob from door lock control by turning

counter-clockwise.

4.
Remove 2 screws retaining inside pull handle.

5. Remove sheet metal screws and special washers

retaining trim panel to door assembly.

6. Pull trim panel out. at bottom, tap bottom edge of

trim panel with hand to disengage from top of door.

Remove trim panel from vehicle.

WEATHERSTRIP

Figure
30
illustrates both 19437 and 19467 model door

COWL

Fig.
25-Door Adjustment Points
Fig.
27-Door Hinge

CHEVROLET CHASSIS SERVICE MANUAL

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CORVETTE BODY 1B-12

RETAINING SPRING

(DISENGAGED)

INSIDE HANDLE

PUSH TOOL IN

DIRECTION OF

ARROW.

TOOL ±7797

Fig. 28-Removing Window Crank With J7797

weatherstrip installation. When installing new weather-

strip,
all dirt, loose paint and old cement must be re-

moved to insure a good bond. Use only high quality

cement designated by the manufacturer as being suitable

for weatherstrip application.

DOOR VENTILATOR ASSEMBLY

19437 Model

For parts identification refer to Figure 31.
Removal

1.
Remove door trim panel as previously outlined.

2.
Remove door water deflector and large inspection

plate from inner surface.

3.
Roll window fully up and remove rear glass run

channel. •

4.
Lower window and move to rear of door.

"
5. Remove regulator mounting screws (3) and regula-

tor support mounting screws (3); remove mounting

plate.

6. Remove window drive pin retaining screw and re-

move regulator from drive pin.

7. Remove ventilator assembly to door frame retaining

screws (3).

8. Remove ventilator lower mounting nut and push stud

through inner panel.

9. Pry upper glass run channel out of door enough to

allow ventilator assembly to be tilted rearward; pull

ventilator assembly up and out of door (fig. 33).

Installation

The door ventilator assembly may be installed by fol-

lowing the removal procedure in reverse order.

Ventilator Window Assembly Replacement

Window and frame assembly may be replaced without

removing entire ventilator assembly from vehicle. Pro-

ceed as follows:

1.
Remove door trim panel as outlined in this section.

2.
Drill rivet from window upper pivot.

Fig. 29—Trim Panel, Arm Rest and Handles

CHEVROLET CHASSIS SERVICE MANUAL

Page 120 of 659


CORVETTE BODY 1B-13

Fig.
30-Door Weatherstrip

3.
Remove window drive pin retaining screw.

4.
Loosen regulator support mounting screws.

5. Pull windows up and out of ventilator assembly.

19467 Model

Refer to Figure 34 for parts identification.

Removal

1.
Perform Operations 1 and 8-19437 Model-Removal.

2.
Remove ventilator assembly mounting screws and

loosen ventilator assembly mounting nut - upper.

3.
Lift ventilator assembly up and out of door pocket,

rotating so that lower bracket will pass through

window slot as shown in Figure 35.

4.
Regulator may be separated from the ventilator as-

sembly by removing window drive pin retaining

screw and regulator mounting screw.

Installation

1.
Pass lower bracket through window slot; rotate as-

sembly and align mounting holes*

2.
Install all mounting screws loosely.

3.
Roll door window up carefully making sure forward

edge of window is seated in its glass run channel.

4.
Reach through larger access opening and insert

lower mounting stud through door inner panel.

5. Tighten ventilator assembly mounting screws and

install upper and lower mounting nuts.

6. Adjust as necessary as outlined under Doors -

Adjustments - Door Windows.

Ventilator Window Assembly Replacement

Window and frame assembly may be replaced without
removing entire ventilator assembly from vehicle. Pro-

ceed as follows:

1.
Remove door trim panel as outlined in this section.

2.
Remove window drive pin retaining screw.

3.
Push down on window to disengage upper pivot pin

from frame as shown in Figure 36.

4.
Pull window assembly up and out of door.

WINDOW GLASS

Removal

1.
Remove door trim panel and access covers as out-

lined in this section.

2.
Remove ventilator assembly as outlined in this sec+

tion.
Consult write-up intended for body style

involved.

Position window so that sash retaining nuts are ac-

cessible through door inner panel and remove screws

(fig. 37).

Lower window at least 3/4 of total travel and remove
3.

4.

from door pocket as shown in Figure 38.

Installation

1.
If regulator upper guide rail has been removed from

door pocket, replace it on regulator rollers. Note

curvature of rail.

2.
Insert glass in door pocket with convex curvature to

the outside of car. Roll window regulator up until

sash bolt locations are visible through holes in inner

panel.

3.
Align holes in sash with holes in upper guide rail

and install bolts and nuts.

4.
Install ventilator assembly. Consult write-up in-

CHEVROLETCH>
SERVICE

Page 121 of 659


CORVETTE BODY
1B-14

Fig.
31-Mpdei 19437 Ventilator Assembly

1.
Ventilator Assembly

2.
Ventilator Assembly Upper

Mounting Screw

3. Regulator Support Mounting Screw
4.
Window Drive
Pin
Retaining

Screw

5. Regulator Mounting

Screw

tended
for
body style involved.

5. Install trim panel
and
door handles
as
outlined
in

this section.

GLASS
RUN
CHANNEL-UPPER

Figure
39
illustrates
the
installation
of the
glass
run

channel used
on 37
Models.
The
channel
is
retained
in

the body
by
means
of
snap fasteners which engage
in

holes
in the
door frame. Channel
may be
removed by

simply lowering window and prying out with screw driver.

WINDOW OUTER SEAL ASSEMBLY

Removal

1.
Remove door trim panel
as
outlined in this section.

2.
Remove door window assembly
as
outlined
in
this

section.
6. Regulator Support

7. Regulator

8. Ventilator Assembly Lower

Mounting
Nut
9. Ventilator Assembly Lower

Mounting Stud

10.
Door Frame

11.
Molding Mounting Screw

3.
Remove retaining screws (4 on 37, 5 on 67). Refer

to Figure 39.

Installation

1.
Position seal assembly on door, aligning holes with

holes in panel.

2.
Start screws in holes and tighten after all are

installed.

3.
Replace door window and door trim panel.

WINDOW INNER SEAL

Removal and Installation

The window inner seal shown in View A of Figure 39

is retained to the door trim panel with staples. It is

necessary to remove the trim panel from the vehicle to

replace the inner seal.

CHEVROLET CHASSIS SERVICE MANUAL

Page 122 of 659


CORVETTE BODY 1B-15

Fig.
32—Removing Regulator

GLASS RUN CHANNEL-REAR

Removal

For parts identification refer to Figure 41.

1.
Remove door trim assembly as outlined in this

section.

2.
Remove window glass assembly as outlined in this

section.

3.
Remove 2 channel retaining screws and pass chan-

nels out through large opening in door inner panel

(fig. 42).

Fig.
33—Removing Ventilator Assembly 19437
Installation

1.
Position run channel in door and install bolts loosely.

2.
Install window glass as outlined in this section.

3.
Make necessary adjustments to channel as outlined

under Doors - Adjustments - Door Windows.

4.
Replace door window and door trim panel.

WINDOW REGULATOR-MANUAL

For parts identification see Figure 41.

Removal

1.
Remove trim panel as outlined in this section.

2.
Remove door window glass as outlined in this

section.

3.
Remove screws retaining regulator assembly to

door panel.

4.
Remove screws holding lower guide rail to door

panel.

5. Remove regulator assembly from large access open-

ing as shown in Figure 43.

Installation

Regulator may be installed by following removal pro-

cedure in reverse order. Always lubricate all guide rails

and rollers when regulator is disassembled. Test regula-

tor thoroughly before installing door trim panel. Adjust

window as outlined in this section.

WINDOW REGULATOR-POWER

In cases where window will not operate, check electri-

cal connections first. Figure 44 illustrates lpcation of

junctions, switches and circuit breaker.

Removal

Perform operations 1 thru 5 under Window Regulator-

Manual Removal. Note, however, that electrical connec-

tors must be removed from motor before performing

any operation on regulator. Figure 44 illustrates in-

stallation of regulator on door and regulator wiring.

Disassembly

NOTE:
Do not attempt to remove motor from

regulator until the following operations are per-

formed. THIS IS A SAFETY ITEM; arm is

spring-loaded and may cause injury if not locked

in position when motor is removed.

Refer to Figure 45.

1.
Place regulator assembly in vise.

2.
Using jumper leads to 12 volt power supply, operate

motor until semi-circular hole in sector gear cen-

ters over one of two weld nuts on mounting plate.

3.
Screw a l/4"-20 x 1" bolt into weld nut so that end

passes through hole in sector gear. It may be neces-

sary to enlarge hole in gear slightly with file or

drill. Install nut on bolt to lock arm in position.

Installation

1.
Be sure lock bolt has been removed if regulator

has been disassembled.

2.
Install lubricated regulator assembly and guide rails

in door in reverse order of removal.

3.
Install window as outlined in this section.

4.
Making sure connectors are securely installed on

motor, test operation of window thoroughly.

5. Install door trim panel and handles as outlined in

this section.

CHEVROLET CHASSIS SERVICE MANUAL

Page 123 of 659


CORVETTE
BODY
1B-16

1.
Ventilator Assembly

2.
Ventilator Assembly Mounting

Screw

3.
Window Drive
Pin
Retaining Screw

4.
Regulator Mounting Screw
Fig.
34-Model 19467 Ventilator Assembly

5. Regulator

6. Ventilator Assembly Mounting

Nut - Upper

7. Ventilator Assembly Mounting

Stud - Upper
8. Ventilator Assembly Mounting

Stud - Lower

9. Ventilator Assembly Mounting

Nut -

Lower

DOOR LOCK AND REMOTE CONTROLS

For parts identification refer to Figure 46.

Removal

1.
Roll door window fully up.

2.
Remove door trim panel as outlined in this section.

3.
Remove two screws holding door lock remote con-

trol assembly and disengage control from lock re-

mote control rod.

4.
Remove cover from larger access hole in door inner

panel.

5. Remove two screws retaining remote locking control

assembly and disengage control from remote control

locking rod.

6. Remove 4 screws retaining lock assembly, disengage

control rods and remove lock from door pocket.

Installation

To install lock and controls follow removal assembly

in reverse order. All components should be lubricated

before installation.
OUTER HANDLE

For parts identification refer to Figure 47.

Removal

1.
Remove door trim panel as outlined in this section.

Remove larger access hole cover.

2.
Roll door window fully up.

3.
Working through access hole, remove 2 door handle

retaining screws.

4.
Remove handle from door outer surface. Retrieve

reinforcement from inside door pocket. Discard old

Installation

1.
Install new gaskets and position door handle on door

outer panel.

2.
Position reinforcement on door inner panel and in-

stall handle retaining screws.

3.
Carefully check operation of door lock.

4.
Install door trim panel as outlined in this section.

CHEVROLET CHASSIS SERVICE MANUAL

Page 124 of 659


CORVETTE BODY 1B-17

Fig.
35—Removing Ventilator Assembly - 67

LOCK CYLINDER

Replacement

1.
Perform Operations 1 and 2 under Outer Handle -

Removal.

2.
Tap retainer t(flLg. 47) toward trailing edge of door

until free of cylinder.

3.
Disengage cylinder from rod and remove cylinder

and escutcheon from door.
Fig.
37—Removing Sash Retaining Screws

4.
Installation may be made by following removal pro-

cedure in reverse order.

HINGES-DOOR ASSEMBLY

Refer to Figure 48.

Removal

1.
Remove door sill plate.

2.
Remove door inner trim panel as outlined in this

section.

Fig.
36—Removing Vent Window Assembly - 67

Fig.
38-Removing Door Window

CHEVROLET CHASSIS SERVICE /MANUAL

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