check engine CHEVROLET COLORADO 2005 1.G Service Manual

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts, and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
6-2

Owner Checks and Services on page 6-9tells you what
should be checked, when to check it and what you
can easily do to help keep your vehicle in good
condition.
The proper replacement parts, uids and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 6-12andNormal Maintenance Replacement
Parts on page 6-14. When your vehicle is serviced,
make sure these are used. All parts should be replaced
and all necessary repairs done before you or anyone
else drives the vehicle. We recommend the use of
genuine GM parts.
Scheduled Maintenance
When the CHANGE OIL message comes on, it means
that service is required for your vehicle. SeeDIC
Warnings and Messages on page 3-39. Have your
vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are driving
under the best conditions, the engine oil life system may
not indicate that vehicle service is necessary for over a
year. However, your engine oil and lter must be changed
at least once a year and at this time the system must be
reset. Your GM Goodwrench
®dealer has GM-trained
service technicians who will perform this work using
genuine GM parts and reset the system.If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil Life System on page 5-16for information on
the Engine Oil Life System and resetting the system.
When the CHANGE OIL message appears, certain
services, checks, and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally,
it is recommended that your rst service be
MaintenanceI, your second service be MaintenanceII,
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
MaintenanceI— Use MaintenanceIif the CHANGE
OIL message comes on within 10 months since the
vehicle was purchased or MaintenanceIIwas
performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the message comes on
10 months or more since the last service or if the
message has not come on at all for one year.
6-4

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-13. Reset oil life
system. SeeEngine Oil Life System on page 5-16.An Emission Control
Service.••
Visually check for any leaks or damage.See footnote (g).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-18.See footnote (j).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-60and “Tire Wear Inspection” inAt Least Once a Month
on page 6-9.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission uid level and add uid as needed.•
6-5

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (k).•
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
drum brake linings for wear or cracks. Inspect disc
brake pads for wear and rotors for surface condition.
Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc. Check parking
brake adjustment.(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts or
signs of wear. Inspect power steering lines and hoses
for proper hook-up, binding, leaks, cracks, chang,
etc. Visually check constant velocity joints, rubber boots,
and axle seals for leaks.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen, or deteriorated. Inspect all pipes,
ttings, and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
6-7

(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, body door and
fuel door hinges, latches and locks (including glove box
and console doors), hood latch assembly, secondary
latch, pivots, spring anchor, release pawl, and any
moving seat hardware. Lubricate hood safety lever
pivot and prop rod pivot and tailgate latch bolt, handle
assembly pivot points, and hinges. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better, and not stick or squeak.
(g)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired
and the uid level checked. Add uid if needed.(h)Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, ush, and rell cooling system. This service
can be complex; you should have your dealer perform
this service. See Engine Coolant on page 5-25 for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and ller neck. Pressure test the
cooling system and pressure cap.
(j)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.
(k)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.
6-8

Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench
®dealer can assist
you with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary.
SeeEngine Coolant on page 5-25for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer tank and add the proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your vehicle’s tires and make sure they
are inated to the correct pressures. Do not forget to
check the spare tire. SeeTires on page 5-52for further
details. Check to make sure the spare tire is stored
securely. SeeChanging a Flat Tire on page 5-68.
Tire Wear Inspection
Tire rotation may be required for high mileage highway
drivers prior to the Engine Oil Life System service
notication. Check the tires for wear and, if necessary,
rotate the tires. SeeTire Inspection and Rotation on
page 5-60.
6-9

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-29.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The vehicle should start only
in PARK (P) or NEUTRAL (N). If the vehicle
starts in any other position, contact your GM
Goodwrench
®dealer for service.
On manual transmission vehicles, put the shift
lever in NEUTRAL (N), push the clutch down
halfway, and try to start the engine. The vehicle
should start only when the clutch is pushed downall the way to the oor. If the vehicle starts when
the clutch is not pushed all the way down, contact
your GM Goodwrench
®dealer for service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-29.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to ON, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), contact your GM Goodwrench
®dealer
for service.
6-10

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to
turn the ignition to LOCK in each shift lever position.
With an automatic transmission, the ignition
should turn to LOCK only when the shift lever is in
PARK (P). The key should come out only in LOCK.
With a manual transmission, the key should come
out only in LOCK.
Contact your GM Goodwrench
®dealer if service is
required.
Parking Brake and Automatic Transmission
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
To check the parking brake’s holding
ability: With the engine running and transmission
in NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle
is held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench
®dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care
to clean thoroughly any areas where mud and other
debris can collect.
6-11

C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Capacities and Specications..........................5-103
Carbon Monoxide...................2-10, 2-33, 4-36, 4-54
Care of
Safety Belts................................................5-91
Your CD Player...........................................3-72
Your CDs ...................................................3-71
Center Front Passenger Position, Safety Belts....1-25
Center High-Mounted Stoplamp (CHMSL)...........5-48
Chains, Tire...................................................5-66
Check
Engine Light...............................................3-30
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-95
Child Restraints
Child Restraint Systems...............................1-38
Infants and Young Children...........................1-35
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-46
Older Children.............................................1-32
Securing a Child Restraint Designed for
the LATCH System...........................1-48, 1-49
Securing a Child Restraint in a Rear
Seat Position...........................................1-51
Securing a Child Restraint in the Center
Front Seat Position...................................1-53Child Restraints (cont.)
Securing a Child Restraint in the Right
Front Seat Position...........................1-54, 1-56
Top Strap...................................................1-42
Top Strap Anchor Location............................1-44
Where to Put the Restraint...........................1-40
Chime Level Adjustment..................................3-72
Cigarette Lighter.............................................3-18
Cleaning
Aluminum Wheels........................................5-93
Exterior Lamps/Lenses.................................5-92
Fabric/Carpet..............................................5-90
Finish Care.................................................5-92
Inside of Your Vehicle..................................5-88
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-91
Leather......................................................5-90
Tires..........................................................5-94
Underbody Maintenance...............................5-95
Washing Your Vehicle...................................5-92
Weatherstrips..............................................5-91
Windshield and Wiper Blades........................5-93
Climate Control System...................................3-19
Outlet Adjustment........................................3-21
Clutch, Hydraulic.............................................5-24
Comfort Guides, Rear Safety Belt.....................1-29
Content Theft-Deterrent....................................2-14
Control of a Vehicle.......................................... 4-5
3

E
Electrical System
Add-On Equipment......................................5-98
Engine Compartment Fuse Block...................5-99
Fuses and Circuit Breakers...........................5-99
Power Windows and Other Power Options......5-98
Windshield Wiper Fuses...............................5-98
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-39
Check and Service Engine Soon Light............3-30
Coolant......................................................5-25
Coolant Heater............................................2-20
Coolant Temperature Gage...........................3-30
Engine Compartment Overview......................5-12
Exhaust.....................................................2-33
Fan Noise..................................................5-34
Oil .............................................................5-13
Oil Life System...........................................5-16
Overheating................................................5-28
Starting......................................................2-18
Event Data Recorders (EDR)............................. 7-9
Exit Lighting...................................................3-17
Extender, Safety Belt.......................................1-31
Exterior Cargo Lamps......................................3-16
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-18
Finish Damage...............................................5-95
Fixed Mast Antenna........................................3-72
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-67
Flat Tire, Changing.........................................5-68
Flat Tire, Storing.............................................5-83
Fluid
Automatic Transmission................................5-19
Manual Transmission....................................5-22
Power Steering...........................................5-34
Windshield Washer......................................5-35
Fog Lamps....................................................3-16
Four-Wheel Drive....................................2-25, 5-44
Front Armrest Storage Area..............................2-41
Front Axle......................................................5-45
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-35
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
5