engine CHEVROLET CORVETTE 2004 5.G Owners Manual

Vehicle Damage Warnings
Also, in this manual you will find these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice tells about something that can damage your
vehicle. Many times, this damage would not be covered
by your vehicle’s warranty, and it could be costly. But
the notice will tell you what to do to help avoid the
damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different
colors or in different words.
There are also warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
The vehicle has components and labels that use
symbols instead of text. Symbols are shown along with
the text describing the operation or information
relating to a specific component, control, message,
gage, or indicator.
If you need help figuring out a specific name of a
component, gage, or indicator, reference the
following topics:
•Seats and Restraint Systems in Section 1
•Features and Controls in Section 2
•Instrument Panel Overview in Section 3
•Climate Controls in Section 3
•Warning Lights, Gages, and Indicators in Section 3
•Audio System(s) in Section 3
•Engine Compartment Overview in Section 5
iv

CAUTION: (Continued)
To avoid this, everyone in the vehicle should
get out as soon as it is safe to do so. If you
have breathing problems but can not get out of
the vehicle after an air bag inates, then get
fresh air by opening a window or a door. If you
experience breathing problems following an air
bag deployment, you should seek medical
attention.
In many crashes severe enough to inflate the air bag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from the
passenger air bag.
•Air bags are designed to inflate only once. After an
air bag inflates, you’ll need some new parts for
your air bag system. If you don’t get them, the air
bag system won’t be there to help protect you
in another crash. A new system will include air bag
modules and possibly other parts. The service
manual for your vehicle covers the need to replace
other parts.
•Your vehicle is equipped with a diagnostic module,
which records information about the air bag
system. The module records information about the
readiness of the system, when the system
commands air bag inflation and driver’s safety belt
usage at deployment. The module also records
speed, engine rpm, brake and throttle data.
•Let only qualified technicians work on your air bag
systems. Improper service can mean that an air
bag system won’t work properly. See your dealer for
service.
Notice:If you damage the covering for the driver’s
or the passenger’s air bag, the bag may not work
properly. You may have to replace the air bag
module in the steering wheel or both the air bag
module and the instrument panel for the
passenger’s air bag. Do not open or break the air
bag coverings.
1-45

Keys...............................................................2-3
Remote Keyless Entry System.........................2-5
Remote Keyless Entry System Operation...........2-6
Doors and Locks.............................................2-9
Door Locks....................................................2-9
Power Door Locks........................................2-10
Lockout Protection........................................2-10
Leaving Your Vehicle....................................2-10
Hatch/Trunk.................................................2-11
Windows........................................................2-14
Power Windows............................................2-15
Sun Visors...................................................2-15
Theft-Deterrent Systems..................................2-16
Theft-Deterrent System..................................2-16
PASS-Key
®..................................................2-18
Starting and Operating Your Vehicle................2-19
New Vehicle Break-In....................................2-19
Front Air Dam..............................................2-19
Ignition Positions..........................................2-20
Starting Your Engine.....................................2-21
Engine Coolant Heater..................................2-23
Automatic Transmission Operation...................2-25
Manual Transmission Operation......................2-28Parking Brake..............................................2-31
Shifting Into Park (P).....................................2-32
Shifting Out of Park (P).................................2-34
Parking Your Vehicle (Manual Transmission).....2-35
Parking Over Things That Burn.......................2-35
Engine Exhaust............................................2-36
Running Your Engine While You Are
Parked (Automatic Transmission).................2-36
Mirrors...........................................................2-37
Manual Rearview Mirror.................................2-37
Automatic Dimming Rearview Mirror................2-38
Outside Power Heated Mirrors........................2-38
Outside Automatic Dimming Mirror..................2-39
Outside Convex Mirror...................................2-39
Storage Areas................................................2-40
Glove Box...................................................2-40
Cupholder(s)................................................2-40
Center Console Storage Area.........................2-40
Floor Mats...................................................2-41
Rear Storage Area........................................2-42
Convenience Net..........................................2-43
Cargo Cover................................................2-43
Section 2 Features and Controls
2-1

Hatch/Trunk
{CAUTION:
It can be dangerous to drive with the
hatch/trunk lid open because carbon monoxide
(CO) gas can come into your vehicle. You can
not see or smell CO. It can cause
unconsciousness and even death. If you must
drive with the hatch/trunk lid open or if
electrical wiring or other cable connections
must pass through the seal between the body
and the hatch/trunk lid:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. SeeDual Automatic
Climate Control System on page 3-23.
If you have air outlets on or under the
instrument panel, open them all the way.
SeeEngine Exhaust on page 2-36.Notice:Closing the hatch/trunk lid forcefully or
from the sides can cause damage to the glass, the
defogger or the weather stripping. Be sure objects
will t in the hatch/trunk area before closing the
hatch/trunk lid. When closing the hatch/trunk
lid, gently pull down from the center.
Notice:Do not store heavy or sharp objects in the
rear storage compartments located in the
hatch/trunk area. If you do, the objects could
damage the underbody.
2-11

PASS-Key®
Your vehicle is equipped
with the
PASS-Key
®(Personalized
Automotive Security
System) theft-deterrent
system. PASS-Key
®is a
passive theft-deterrent
system. It works when you
insert or remove the key
from the ignition.
PASS-Key
®uses a resistor pellet in the ignition key that
matches a decoder in your vehicle.
When the PASS-Key
®system senses that someone is
using the wrong key, it shuts down the vehicle’s
starter and fuel systems. For about three minutes, the
starter will not work and fuel will not go to the engine. If
someone tries to start your vehicle again or uses
another key during this time, the shutdown period will
start over again. This discourages someone from
randomly trying different keys with different resistor
pellets in an attempt to make a match.The key must be clean and dry before it is inserted in
the ignition or the engine may not start. If the SECURITY
light comes on, the key may be dirty or wet.
If this happens and the starter will not work, turn the
ignition off. Clean and dry the key, wait three minutes
and try again. If the starter still will not work, wait three
minutes and try the other ignition key. At this time,
you may also want to check the fuses. SeeFuses and
Circuit Breakers on page 5-93. If the starter will not
work with the other key, your vehicle needs service. If
your vehicle does start, the first ignition key may be
faulty. See your dealer or a locksmith who can service
the PASS-Key
®.
If you accidentally use a key that has a damaged or
missing resistor pellet, you will see no SECURITY light.
You do not have to wait three minutes before trying
the proper key.
If the resistor pellet is damaged or missing, the starter
will not work. Use the other ignition key, and see
your dealer or a locksmith who can service the
PASS-Key
®to have a new key made.
If the SECURITY light comes on while driving, have
your vehicle serviced as soon as possible.
If you lose or damage a PASS-Key
®ignition key, see
your dealer or a locksmith who can service PASS-Key®.
In an emergency, call Chevrolet Roadside Assistance.
SeeRoadside Assistance Program on page 7-6for more
information.
2-18

Ignition Positions
With the key in the ignition
switch, you can turn it to
four different positions.
OFF:This is the only position from which you can
remove the key.
If you have an automatic transmission, the ignition
switch cannot be turned to OFF unless the shift lever is
in PARK (P).
ACC (ACCESSORY):This is the position in which you
can operate your electrical accessories.{CAUTION:
If you have a manual transmission removing
the key from the ignition switch will lock the
steering column and result in a loss of ability to
steer the vehicle. This could cause a collision. If
you need to turn the engine off while the vehicle
is moving, turn the key to ACC.
Notice:If your key seems stuck in OFF and you
can not turn it, be sure you are using the correct
key; if so, is it all the way in? Turn the key only with
your hand. Using a tool to force it could break the
key or the ignition switch. If none of this works, then
your vehicle needs service.
ON:This is the position to which the switch returns
after you start the engine and release the key. The
switch stays in ON while the engine is running. But even
when the engine is not running, you can use ON to
operate your electrical accessories and to display some
instrument panel cluster messages and telltales.
2-20

START:This position starts the engine. When the
engine starts, release the key. The ignition switch will
return to ON for normal driving.
When the engine is not running, ACCESSORY and ON
allow you to operate your electrical accessories,
such as the radio.
A warning tone will sound if you open the driver’s door
while the ignition is in OFF or ACCESSORY and
the key is in the ignition.
Retained Accessory Power (RAP)
With RAP, your power windows and the audio system
will continue to work for up to 15 minutes after the
ignition key is turned to OFF and neither door is opened.
If a door is opened, the power windows and audio
system will shut off.
Starting Your Engine
This vehicle has a computer system that monitors
engine speed, throttle and pedal position, and records
the current status.
Automatic Transmission
Move your shift lever to PARK (P) or NEUTRAL (N).
Your engine will not start in any other position – that is
a safety feature. To restart when you are already
moving, use NEUTRAL (N) only.
Notice:Do not try to shift to PARK (P) if your
vehicle is moving. If you do, you could damage the
transmission. Shift to PARK (P) only when your
vehicle is stopped.
2-21

Manual Transmission
The shift lever should be in NEUTRAL and the parking
brake engaged. Hold the clutch pedal to the floor
and start the engine. Your vehicle will not start if the
clutch pedal is not all the way down – that is a safety
feature.
1. With your foot off the accelerator pedal, turn the
ignition key to START. When the engine starts,
let go of the key. The idle speed will go down as
your engine gets warm.
Notice:Holding your key in START for longer than
15 seconds at a time will cause your battery to
be drained much sooner. And the excessive heat
can damage your starter motor. Wait about
15 seconds between each try to help avoid draining
your battery or damaging your starter.
2. If it does not start within 10 seconds, push the
accelerator pedal all the way to the floor, while
you hold the ignition key in START. When
the engine starts, let go of the key and let up on the
accelerator pedal. Wait about 15 seconds between
each try.When starting your engine in very cold weather (below
0°F or−18°C), do this:
1. With your foot off the accelerator pedal, turn the
ignition key to START and hold it there up to
15 seconds. When the engine starts, let go of
the key.
2. If your engine still will not start, or starts but then
stops, it could be flooded with too much gasoline.
Try pushing your accelerator pedal all the way to the
floor and holding it there as you hold the key in
START for about three seconds. When the engine
starts, let go of the key and accelerator. If the
vehicle starts briefly but then stops again, do the
same thing, but this time keep the pedal down
for five or six seconds. This clears the extra
gasoline from the engine.
Notice:Your engine is designed to work with the
electronics in your vehicle. If you add electrical
parts or accessories, you could change the way the
engine operates. Before adding electrical equipment,
check with your dealer. If you do not, your engine
might not perform properly.
2-22

Starter Interlock Feature
For your convenience and to avoid damage to your
starter, your vehicle is equipped with a starter interlock
feature. This feature will not allow you to crank the
engine while the vehicle is already running.
Racing or Other Competitive Driving
See your warranty book before using your vehicle
for racing or other competitive driving.
Notice:If you use your vehicle for racing or other
competitive driving, the engine may use more
oil than it would with normal use. Low oil levels can
damage the engine. Be sure to check the oil level
often during racing or other competitive driving and
keep the level at or near 1 quart (1 L) above the
upper mark that shows the proper operating range
on the engine oil dipstick. For information on
how to add oil, seeEngine Oil on page 5-13. After
the competitive driving, remove excess oil so
that the level on the dipstick is not above the upper
mark that shows the proper operating range.
Engine Coolant Heater
The engine coolant heater is located on the driver’s side
of the engine under the manifold.
In very cold weather, 0°F (−18°C) or colder, the engine
coolant heater can help. You will get easier starting
and better fuel economy during engine warm-up.
Usually, the coolant heater should be plugged in a
minimum of four hours prior to starting your vehicle. At
temperatures above 32°F (0°C), use of the coolant
heater is not required.
2-23

To Use The Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord.
The electrical cord is attached to the generator
bracket assembly, between the generator and the
windshield washer fluid tank. With the headlamps
closed, route the cord in the opening between
the headlamp door and the fender panel on
the driver’s side of the vehicle. Do not pinch the
cord when closing the hood.
3. Plug it into a normal, grounded 110-volt AC outlet.
{CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the
wrong kind of extension cord could overheat
and cause a re. You could be seriously
injured. Plug the cord into a properly grounded
three-prong 110-volt AC outlet. If the cord will
not reach, use a heavy-duty three-prong
extension cord rated for at least 15 amps.4. Before starting the engine, be sure to unplug and
store the cord as it was before to keep it away
from moving engine parts. If you do not it could be
damaged.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature, the
kind of oil you have, and some other things. Instead
of trying to list everything here, we ask that you contact
your dealer in the area where you will be parking
your vehicle. The dealer can give you the best advice
for that particular area.
2-24