CHEVROLET KODIAK 2004 Owners Manual

ApplicationCapacities
English Metric
7.2L 175–230 hp engine with manual transmission, air
conditioning and increased cooling33.0 quarts 31.2 liters
7.2L 175–210 hp engine with automatic transmission 31.4 quarts 29.7 liters
7.8L 250–275 hp engine with manual transmission 34.9 quarts 33.0 liters
7.8L 250–275 hp engine with manual transmission, air
conditioning and increased cooling35.4 quarts 33.5 liters
7.8L 230–275 hp engine with automatic transmission 33.3 quarts 31.5 liters
7.2L 250–300 hp engine with manual transmission 32.8 quarts 31.0 liters
7.2L 250–300 hp engine with manual transmission, air
conditioning and increased cooling33.3 quarts 31.5 liters
7.2L 250–300 hp engine with automatic transmission 31.2 quarts 29.5 liters
Air Conditioning Refrigerant R134a 2.1 lbs. 1.0 kg
It is recommended that service work on your air conditioning system be performed by a qualified technician.
R134a 2.1 lbs. (1.0 kg)
Use Refrigerant Oil, R143a Systems
5-95

Engine Oil with Filter Capacity
ApplicationCapacities
English Metric
7.2L** 30.0 quarts 28.4 liters*
8.1** 6.5 quarts 6.1 liters
7.8L** 23.8 quarts 22.5 liters
6.6L** 14.6 quarts 13.8 liters
*Additional oil is required with auxiliary oil filter systems. Make sure to add enough extra oil to fill the auxiliary oil
filter system. For vehicles equipped with the LUBERFINER 750-C, add 14 quarts (13.25 L).
**Check fill level on the oil indicator after initial fill to make sure it is actually full. Oil level may vary depending on
vehicle option content.
Fuel Tank Capacity
ApplicationCapacities
English Metric
C4/C5 Models
Standard*
Optional
Optional
Optional40 gallons
40 gallons
60 gallons
80 gallons151.4 liters
151.4 liters
227.1 liters
302.8 liters
5-96

Fuel Tank Capacity (cont’d)
ApplicationCapacities
English Metric
C6/C7/C8 Models
Standard
Optional
Optional
Optional†
Optional**
Optional&50 gallons
35 gallons
50 gallons
70 gallons
75 gallons
100 gallons189.2 liters
132.4 liters
189.2 liters
264.8 liters
283.8 liters
378.5 liters
*One 25-gallon (94.6 L) tank and one 15-gallon (56.8 L) tank
†Two 35-gallon (132.4 L) tanks
**One 25-gallon (94.6 L) tank and one 50-gallon (189.2 L) tank
&Two 50-gallon (189.2 L) tanks
5-97

Transmission Fluid Capacity
For manual transmissions, the correct fluid level is to the bottom of the fluid fill plug opening. The fluid capacity will
vary, due to the angle of the transmission, with the vehicle. For automatic transmissions, see the Allison Automatic
Transmission Operator’s Manual for fluid check and maintenance information.
ApplicationCapacities
English Metric
Manual Transmission
ZF S6–650 12.7 pints 6.0 liters
RT6609 12.5 pints 5.9 liters
RT8709B 25.1 pints 11.8 liters
FS4205A, FS4205B, FS4205C 11.1 pints 5.3 liters
FS5205A, FS5205C 11.6 pints 5.5 liters
FS5406 18.4 pints 8.7 liters
FS6305A, FS6305B 18.4 pints 8.7 liters
FS6406 18.4 pints 8.7 liters
FS8406 18.5 pints 8.8 liters
RT8908LL 29.1 pints 13.8 liters
Automatic Transmission
MD 3060 P 52.0 pints 24.6 liters*
MD 3560 P 52.0 pints 24.6 liters*
1000 Series 35.0 pints 13.5 liters*
2000 Series 35.0 pints 13.5 liters*
2200 Series 35.0 pints 13.5 liters*
2400 Series 35.0 pints 13.5 liters*
*Add two pints (one liter) when changing spin-on or remote filter.
5-98

Rear Axle Lubricant Capacity
ApplicationCapacities
English Metric
Single Speed Axle
80 10.0 pints 4.7 liters
S135 26.0 pints 12.3 liters
19060S 31.0 pints 14.7 liters
21060D 31.0 pints 14.7 liters
21060S 31.0 pints 14.7 liters
S150 28.0 pints 13.0 liters
23090S 40.0 pints 19.0 liters
23105S 56.0 pints 26.5 liters
26105S 54.0 pints 25.5 liters
Two-Speed Axle
19060T 38.0 pints 18.0 liters
21060T 38.0 pints 18.0 liters
23082T 40.0 pints 19.0 liters
26080T 44.0 pints 20.8 liters
Tandem Axles
DS344 (front) 32.0 pints 15.1 liters
RS344 (rear) 31.0 pints 14.7 liters
5-99

Rear Axle Lubricant Capacity (cont’d)
ApplicationCapacities
English Metric
DSH44 (front) 32.0 pints 15.1 liters
RSH44 (rear) 31.0 pints 14.7 liters
DS404, DS404P (front) 32.0 pints 15.1 liters
RS404 (rear) 31.0 pints 14.7 liters
Normal Maintenance Replacement Parts
Allison Transmission®External Filters
See the Allison Transmission®Operator’s Manual in your vehicle for external filter part numbers and information.
Part Number
Bendix Tu-Flo 550 (13.2 CFM) 2467368
5-100

Part Engine
(RPO Code)GM Part
NumberACDelco®Part
NumberOther Part
Numbers
Engine Air Cleaner/Filter
6.6L (LB7/LLY) (C4/C5 Models)
6.6L (LB7/LLY) (C6/C7/C8 Models)
7.2L (LG5)
7.8L (LG4) (C4/C5 Models)
7.8 L (LG4) (C6/C7/C8 Models)
8.1L (L18)88937527
88937548***
—
8837527
88937548***
25313349—
—
—
—
—
A1518C—
—
Donaldson P522606
—
—
—
Engine Oil Filter
6.6L (LB7/LLY)
7.2L (LG5)
7.8L (LG4)
8.1L (L18)88917036
—
94392475
89028862PF2232
—
—
PF454—
CAT 1R0739
—
—
Fuel Filter
6.6L (LB7/LLY)
7.2L (LG5)
7.8L (LG4)
8.1L (L18)97256734
—
94392474
——
915 Primary**
—
GF626*—
—
—
—
Power Steering Fluid Filter
6.6L (LB7/LLY)
7.2L (LG5)
7.8L (LG4)
8.1L (L18)88892858
88892858
88892858
88892858—
—
—
——
—
—
—
5-101

Part Engine
(RPO Code)GM Part
NumberACDelco®Part
NumberOther Part
Numbers
Pressure Caps
6.6L (LB7/LLY)
7.2L (LG5)
7.8L (LG4)
8.1L (L18)15075118
—
15075118
15997145—
—
—
——
—
—
—
Secondary Fuel Filter
6.6L (LB7/LLY)
7.2L (LG5)
7.8L (LG4)
8.1L (L18)—
—
15098649
25055052—
—
—
——
CAT 1R0751
—
—
Spark Plugs
6.6L (LB7/LLY)
7.2L (LG5)
7.8L (LG4)
8.1L (L18)—
—
—
——
—
—
41-983—
—
—
—
*Optional Davco (K28) D350921 spin-on type filter located on driver’s side frame rail.
**Optional Cold Weather (KUK) Racor B6484GM spin-on type filter located on driver’s side frame rail.
***Optional air filter (GM Part No. 88937525) for C6/C7/C8 Models. Fits inside standard size filter (GM Part No.
88937548) listed previously.
5-102

Engine Drive Belt Routing
8.1L EngineDURAMAX™ Diesel
Engine
Caterpillar Diesel Engine
5-103

✍NOTES
5-104