timing belt CHRYSLER PT CRUISER 2005 1.G Owners Manual

MAINTAINING YOUR VEHICLE
CONTENTS

2.4L Turbo Engine Compartment............264

2.4L Engine Compartment................265

Onboard Diagnostic System — OBD II........266

Emissions Inspection And Maintenance
Programs............................267

Replacement Parts......................268

Dealer Service.........................268

Maintenance Procedures..................269
▫Engine Oil..........................269▫Drive Belts — Check Condition And Tension . . 273
▫Spark Plugs.........................274
▫Ignition Wiring System.................274
▫Catalytic Converter....................274
▫Engine Timing Belt....................276
▫Crankcase Emission Control System........276
▫Fuel Filter..........................276
▫Air Cleaner Element (Filter)..............276
▫Maintenance-Free Battery................277
7

To minimize the possibility of catalyst damage:
•Do not shut off the engine or interrupt the ignition
when the transaxle is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected for prolonged period.
Engine Timing Belt
Replace the engine timing belt at the intervals described
in the appropriate maintenance schedule.
Crankcase Emission Control System
Proper operation of this system depends on freedom
from sticking or plugging due to deposits. As vehicle
mileage builds up, the PCV valve and passages may
accumulate deposits. If a valve is not working properly,
replace it with a new valve. DO NOT ATTEMPT TO
CLEAN THE OLD PCV VALVE!Check ventilation hose for indication of damage or
plugging deposits. Replace if necessary.
Fuel Filter
A plugged fuel filter can cause hard starting or limit the
speed at which a vehicle can be driven. Should an
excessive amount of dirt accumulate in the fuel tank,
frequent filter replacement may be necessary. The fuel
filters are located inside the fuel tank. See your dealer for
service.
Air Cleaner Element (Filter)
Under normal driving conditions, replace the filter at the
intervals shown on Schedule “A”. If, however, you drive
the vehicle frequently under dusty or severe conditions,
the filter element should be inspected periodically and
replaced if necessary at the intervals shown on Schedule
“B”.
276 MAINTAINING YOUR VEHICLE

Miles 75,000 78,000 81,000 84,000 87,000 90,000
(Kilometers) (120 000) (125 000) (130 000) (135 000) (130 000) (144 000)
Change engine oil and engine oil filter, if not re-
placed at 3 months.XXXXX X
Rotate tires. X X X
Inspect the brake linings. X
Inspect theengine air cleaner filterand replace as
necessary.*X
Replace theengine air cleaner filter.X
Replace thespark plugs.X
Inspect the tie rod ends and boot seals. X
Inspect thePCV valveand replace if necessary.
Not required if previously changed. * ‡X
Replace theengine timing belt.*X
Inspect theMake-up air filter,replace as necessary. X
Adjust the generator drive belt tension. X
Replace theMake-up air filter.X
SCHEDULE “B”—ALL ENGINES 325
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles108,000 114,000 120,000
(Kilometers) (173 000) (182 000) (192 000)
[Months] [108] [114] [120]
Change engine oil and engine oil filter. X X X
Rotate tires. X X X
Inspect thePCV valveand replace if necessary. * ‡ X
Replace theair cleaner filter.X
Replace theengine timing belt.*X
Flush and replace the engine coolant at 120 months, if not done at
102,000 miles.X
Replace thespark plugs and ignition cables.X
Replace theMake-up air filter.X
* This maintenance is recommended by the manufacturer
to the owner but is not required to maintain the emis-
sions warranty.
‡ This maintenance is not required if previously replaced.Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
332 SCHEDULE “A”—NON TURBO
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 90,000 95,000 100,000 105,000
(Kilometers) (144 000) (156 000) (160 000) (168 000)
[Months] [108] [114] [120] [126]
Change engine oil and engine oil filter. X X X X
Rotate tires. X X X X
Inspect the brake linings. X
Replace theengine air cleaner filter.X
Replace thespark plugs.X
Adjust the generator drive belt tension. X
Inspect the tie rod ends and boot seals. X
Inspect thePCV valveand replace if necessary. Not required if
previously changed. * ‡X
Flush and replace the engine coolant if not done at 60 months. X
Replace theMake-up air filter.X
Replace theengine timing belt.X
336 SCHEDULE “A”—TURBO
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Emission Control System Maintenance......267,316
Engine............................264,265
Break-In Recommendations................ 60
Checking Oil Level..................... 269
Cooling............................. 284
Exhaust Gas Caution.................... 238
Fuel Requirements..................... 235
Jump Starting......................... 254
Oil ...........................269,311,312
Oil Change Interval.................... 270
Oil Filler Cap...................264,265,272
Oil Filter............................ 312
Oil Selection.......................... 272
Oil Synthetic......................... 272
Overheating.......................... 246
Temperature Gauge..................... 138
Timing Belt.......................... 276
Exhaust Gas Caution..............29,61,238,283
Exhaust System......................... 283Filler Location Fuel...................... 143
Filters
Air Cleaner.......................... 276
Engine Fuel.......................... 276
Engine Oil........................273,312
Flashers.............................. 246
Hazard Warning....................... 246
Flat Tire Stowage........................ 253
Flooded Engine Starting................... 197
Fluid, Brake........................... 313
Fluid Capacities......................... 311
Fluid Leaks............................. 62
Fluid Level Checks
Automatic Transaxle.................... 294
Fluids................................ 312
Fog Light Service........................ 309
Fog Lights...........................97,143
Folding Rear Seat........................ 87
Freeing A Stuck Vehicle................... 257
354 INDEX