low oil pressure CHRYSLER VOYAGER 2005 Owner's Manual
Page 300 of 2339
The power grounds are used to control the ground
side relays, solenoids, ignition coil or injectors. The
signal ground is used for any input that uses sensor
return for ground, and the ground side of any inter-
nal processing component.
The PCM case is shielded to prevent RFI and EMI.
The PCM case is grounded and must be firmly
attached to a good, clean body ground.
Internally all grounds are connected together, how-
ever there is noise suppression on the sensor ground.
For EMI and RFI protection the housing and cover
are also grounded separately from the ground pins.
OPERATION - 5 VOLT SUPPLY - PCM OUTPUT
The PCM supplies 5 volts to the following sensors:
²A/C pressure transducer
²Ambient Temperature sensor
²Battery temperature
²Camshaft Position Sensor (NGC)
²Crankshaft Position Sensor (NGC)
²Engine coolant temperature sensor
²Inlet Air Temperature Sensor
²Knock sensor
²Linear EGR solenoid (if equipped)
²Manifold absolute pressure sensor
²Oil Pressure Switch
²Throttle position sensor
STANDARD PROCEDURE
STANDARD PROCEDURE - OBTAINING
DIAGNOSTIC TROUBLE CODES
BULB CHECK
Key on: Bulb illuminated until vehicle starts, as
long as all once per trip (readiness) monitors com-
pleted. If monitors havenotbeen completed, then:
Key on: bulb check for about 5 to 8 seconds, lamp
then flashes if once per trip (readiness) monitors
havenotbeen completed until vehicle is started,
then MIL is extinguished.
OBTAINING DTC'S USING DRB SCAN TOOL
(1) Connect the DRB scan tool to the data link
(diagnostic) connector. This connector is located in
the passenger compartment; at the lower edge of
instrument panel; near the steering column.
(2) Turn the ignition switch on and access the
ªRead Faultº screen.
(3) Record all the DTC's and ªfreeze frameº infor-
mation shown on the DRB scan tool.
(4) To erase DTC's, use the ªErase Trouble Codeº
data screen on the DRB scan tool.Do not erase any
DTC's until problems have been investigated
and repairs have been performed.
STANDARD PROCEDURE - PINION FACTOR
SETTING
NOTE: This procedure must be performed if the
PCM has been replaced with a NEW or replacement
unit. Failure to perform this procedure will result in
an inoperative or improperly calibrated speedome-
ter.
The vehicle speed readings for the speedometer are
taken from the output speed sensor. The PCM must
be calibrated to the different combinations of equip-
ment (final drive and tires) available. Pinion Factor
allows the technician to set the Powertrain Control
Module initial setting so that the speedometer read-
ings will be correct. To properly read and/or reset the
Pinion Factor, it is necessary to use a DRBIIItscan
tool.
(1) Plug the DRBIIItscan tool into the diagnostic
connector located under the instrument panel.
(2) Select the Transmission menu.
(3) Select the Miscellaneous menu.
(4) Select Pinion Factor. Then follow the instruc-
tions on the DRBIIItscan tool screen.
STANDARD PROCEDURE - QUICK LEARN
PROCEDURE
The quick learn procedure requires the use of the
DRBIIItscan tool. This program allows the PCM to
recalibrate itself. This will provide the best possible
transaxle operation.
NOTE: The quick learn procedure should be per-
formed if any of the following procedures are per-
formed:
²Transaxle Assembly Replacement
²Powertrain Control Module Replacement
²Solenoid/Pressure Switch Assembly Replacement
²Clutch Plate and/or Seal Replacement
²Valve Body Replacement or Recondition
To perform the Quick Learn Procedure, the follow-
ing conditions must be met:
²The brakes must be applied
²The engine speed must be above 500 rpm
²The throttle angle (TPS) must be less than 3
degrees
²The shift lever position must stay until
prompted to shift to overdrive
²The shift lever position must stay in overdrive
after the Shift to Overdrive prompt until the
DRBIIItindicates the procedure is complete
²The calculated oil temperature must be above
60É and below 200É
RSELECTRONIC CONTROL MODULES8E-15
POWERTRAIN CONTROL MODULE (Continued)
Page 312 of 2339
SPECIAL TOOLS
BATTERY SYSTEM SPECIAL TOOLS
BATTERY
DESCRIPTION
There are three different batteries available for
this vehicle. Vehicles equipped with a diesel engine
utilize a spiral wound plate designed battery with
recombination technology. This is a maintenance-free
battery that is capable of delivering more power than
a conventional battery. This additional power is
required by a diesel engine during cold cranking.
Vehicles equipped with a gasoline engine utilize a
conventional battery. Refer to the following informa-
tion for detailed differences and descriptions of these
batteries.
SPIRAL PLATE BATTERY - DIESEL ENGINE
By tightly winding layers of spiral grids and acid-
permeated vitreous separators into cells, the battery
has more power and service life than conventional
batteries of the same size. The spiral plate battery is
permanently sealed. Through gas recombination,
hydrogen and oxygen within the battery are captured
during normal charging and reunited to form thewater within the electrolyte, eliminating the need to
add distilled water. Therefore, these batteries have
non-removable battery vent caps (Fig. 4).
The acid inside a spiral plate battery is bound
within the vitreous separators, ending the threat of
acid leaks. This feature allows the battery to be
installed in any position anywhere in the vehicle.
Spiral plate technology is the process by which the
plates holding the active material in the battery are
wound tightly in coils instead of hanging flat, like
conventional batteries. This design has a lower inter-
nal resistance and also increases the active material
surface area.
WARNING: NEVER EXCEED 14.4 VOLTS WHEN
CHARGING A SPIRAL PLATE BATTERY. PERSONAL
INJURY AND/OR BATTERY DAMAGE MAY RESULT.
Due to the maintanance-free design, distilled water
cannot be added to this battery. Therefore, if more
than 14.4 volts are used during the spiral plate bat-
tery charging process, water vapor can be exhausted
through the pressure-sensitive battery vents and lost
for good. This can permanently damage the spiral
plate battery.
Micro 420 Battery Tester
Fig. 4 MAINTENANCE-FREE DIESEL ENGINE
BATTERY
RSBATTERY SYSTEM8F-7
BATTERY SYSTEM (Continued)
Page 374 of 2339
INSTRUMENT CLUSTER
TABLE OF CONTENTS
page page
INSTRUMENT CLUSTER
DESCRIPTION..........................1
OPERATION............................1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - SELF-
DIAGNOSTICS.........................2
DIAGNOSIS AND TESTING - CLUSTER
DIAGNOSIS...........................3REMOVAL.............................11
INSTALLATION.........................11
CLUSTER LENS
REMOVAL.............................11
INSTALLATION.........................11
INSTRUMENT CLUSTER
DESCRIPTION
The instrumentation gauges are contained in a
subdial assembly within the instrument cluster. The
individual gauges are not serviceable. If one of the
cluster gauges becomes faulty, the entire cluster
would require replacement.
The Mechanical Instrument Cluster (MIC) with a
tachometer is equipped with a electronic vacuum flu-
orescent transmission range indicator (PRND3L),
odometer, and trip odometer display.
The MIC without a tachometer is equipped with a
Light Emitting Diode (LED) transmission range indi-
cator (PRND3L) and a vacuum fluorescent odometer
display.
The MIC is equipped with the following warning
lamps.
²Lift Gate Ajar
²Low Fuel Level
²Low Windshield Washer Fluid Level
²Cruise
²Battery Voltage
²Fasten Seat Belt
²Door Ajar
²Coolant Temperature
²Anti-Lock Brake
²Brake
²Oil Pressure
²MIL (Malfunction Indicator Lamp)
²VTSS/SKIS Indicator
²Airbag
²Traction Control
²Autostick
Export Only- uses a message center that displays
the following telltales:
²Turns Signals
²High Beam
²Tire Pressure Monitoring (TPM)²Glow Plug (Export Only)
²Supplemental Cabin Heater (Export Only)WATER IN FUEL LAMP - EXPORT
The Water In Fuel Lamp is located in the message
center. When moisture is found within the fuel sys-
tem, the sensor sends a message via the PCI data
bus to the instrument cluster. The MIC illuminates
the bulb in the message center, The sensor is located
underneath the vehicle, directly above the rear axle.
The sensor is housed within the fuel filter/water sep-
arator assembly cover. The sensor is not serviced sep-
arately. If found defective, the entire assembly cover
must be replaced.
OPERATION
Refer to the vehicle Owner's Manual for operation
instructions and conditions for the Instrument Clus-
ter Gauges.
WATER IN FUEL LAMP/SENSOR - EXPORT
The Water In Fuel Sensor is a resistive type
switch. It is calibrated to sense the different resis-
tance between diesel fuel and water. When water
enters the fuel system, it is caught in the bottom of
the fuel filter/water separator assembly, where the
sensor is located. Water has less resistance than die-
sel fuel. The sensor then sends a PCI data bus mes-
sage to the instrument cluster to illuminate the
lamp.
If the lamp is inoperative, perform the self diag-
nostic test on the instrument cluster to check the
lamp operation before continuing diagnosis.
RSINSTRUMENT CLUSTER8J-1
Page 405 of 2339
LAMPS/LIGHTING - INTERIOR
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - INTERIOR
SPECIFICATIONS
INTERIOR LAMPS.....................20
CENTER CONSOLE LAMP
REMOVAL.............................21
INSTALLATION.........................21
CENTER CONSOLE LAMP SWITCH
REMOVAL.............................21
INSTALLATION.........................21
CLUSTER ILLUMINATION LAMPS
REMOVAL.............................21
INSTALLATION.........................21
COURTESY LAMP
REMOVAL.............................21
INSTALLATION.........................21DOME/CARGO LAMP
REMOVAL.............................22
INSTALLATION.........................22
GLOVE BOX LAMP SWITCH
REMOVAL.............................22
INSTALLATION.........................22
LIFTGATE LAMP
REMOVAL.............................22
INSTALLATION.........................22
READING LAMP
REMOVAL.............................22
INSTALLATION.........................23
VANITY LAMP
REMOVAL.............................24
INSTALLATION.........................24
LAMPS/LIGHTING - INTERIOR
SPECIFICATIONS
INTERIOR LAMPS
BULB APPLICATION TABLE
LAMP BULB
ABS LED
AIRBAG LED
ALARM SET LED
BRAKE SYSTEM
WARNINGLED
CONSOLE 194
CRUISE INDICATOR VFD*
DOME/RAIL LAMPS 578
DOOR AJAR INDICATOR LED
DOOR COURTESY
LAMP578
FRONT DOOR
COURTESY567
GLOVE BOX 194
HIGH BEAM INDICATOR LED
CLUSTER
ILLUMINATIONPC74
LIFTGATE 578
LAMP BULB
LIFTGATE AJAR LED
LOW FUEL INDICATOR LED
LOW WASHER FLUID
INDICATORLED
MIL LED
OIL INDICATOR LED
OVERHEAD CONSOLE
READINGPC579
PRNDL INDICATOR
(BASE CLUSTER)LED
PRNDL INDICATOR VFD
READING 578
SEAT BELT INDICATOR LED
TEMPERATURE
INDICATORLED
TIRE PRESSURE
WARNINGLED
TRAC OFF INDICATOR VFD*
VISOR VANITY 6501966
VOLTAGE INDICATOR LED
* VFD = VACUUM FLUORESCENT DISPLAY
8L - 20 LAMPS/LIGHTING - INTERIORRS
Page 582 of 2339
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Compressor Clutch Relay............ 8W-42
A/C Pressure Sensor................... 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Relay....................... 8W-10
Adjustable Pedals Motor................ 8W-56
Adjustable Pedals Relay................ 8W-56
Adjustable Pedals Sensor............... 8W-56
Adjustable Pedals Switch............... 8W-56
Airbag.............................. 8W-43
Airbag On/Off Indicator Lamp............ 8W-43
Airbag Squibs........................ 8W-43
Ambient Temperature Sensor............ 8W-49
Amplifier............................ 8W-47
Antenna............................ 8W-47
ATC Remote Sensor.................... 8W-42
Auto Shut Down Relay................. 8W-30
Auto Temp Control.................... 8W-42
B-Pillar Switches...................... 8W-61
Back-Up Lamp Switch.................. 8W-51
Battery............................. 8W-20
Battery Temperature Sensor............. 8W-20
Belt Tension Sensor.................... 8W-43
Blend Door Actuators.................. 8W-42
Blower Motors........................ 8W-42
Blower Motor Relays................... 8W-42
Blower Motor Resistor.................. 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
Brake Fluid Level Switch............... 8W-35
Brake Lamp Switch................. 8W-30, 51
Brake Transmission Shift Interlock
Solenoid........................... 8W-31
Cabin Heater Assist................... 8W-30
Camshaft Position Sensor............... 8W-30
CD Changer......................... 8W-47
Center High Mounted Stop Lamp......... 8W-51
Cinch/Release Motors.................. 8W-61
Clockspring.............. 8W-30, 33, 41, 43, 47
Clutch Pedal Interlock Switch............ 8W-21
Clutch Pedal Upstop Switch............. 8W-30
Controller Antilock Brake............... 8W-35
Crank Case Ventilation Heater........... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-39
Data Link Connector................... 8W-18
Defogger Relay....................... 8W-48
Door Ajar Switches.................... 8W-39
Door Courtesy Lamps.................. 8W-44
Door Lock Motor/Ajar Switches........... 8W-61
Door Lock Switches.................... 8W-61Component Page
Dosing Pump......................... 8W-30
DVD Screen.......................... 8W-47
DVD/CD Changer..................... 8W-47
ECM/PCM Relay...................... 8W-30
EGR Solenoid........................ 8W-30
Electronic Control Unit................. 8W-64
Engine Control Module................. 8W-30
Engine Coolant Temp Sensor............. 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid.................. 8W-30
Evaporator Temperature Sensor.......... 8W-42
Floor Console Lamp................... 8W-44
Fog Lamps.......................... 8W-50
Folding Mirror Relay................... 8W-62
Front Blower Module.................. 8W-42
Front Cigar Lighter.................... 8W-41
Front Control Module.................. 8W-10
Front Fog Lamp Relay................. 8W-50
Front Intrusion Sensor................. 8W-39
Front Reading Lamps/Switch............ 8W-44
Front Wiper High/Low Relay............. 8W-53
Front Wiper On/Off Relay............... 8W-53
Fuel Heater.......................... 8W-30
Fuel Heater Relay..................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Pressure Sensor.................. 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Relay...................... 8W-30
Full Open Switches.................... 8W-61
Fuselink............................ 8W-10
Fuses............................... 8W-10
Generator........................... 8W-20
Glow Plug Relay...................... 8W-30
Glow Plugs.......................... 8W-30
Grounds............................ 8W-15
Hands Free Module................. 8W-47, 55
Headlamp Leveling Motors.............. 8W-50
Headlamp Switch..................... 8W-50
Headlamp Washer Pump Motor.......... 8W-53
Headlamp Washer Relay................ 8W-53
Headlamps.......................... 8W-50
Heated Seat Backs.................... 8W-63
Heated Seat Cushions.................. 8W-63
Heated Seat Modules.................. 8W-63
High Beam Lamps..................... 8W-50
High Note Horn....................... 8W-41
Hood Ajar Switch..................... 8W-39
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Idle Air Control Motor.................. 8W-30
RS8W-02 COMPONENT INDEX8W-02-1
Page 583 of 2339
Component Page
Ignition Coil......................... 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Inlet Air Temperature Sensor............ 8W-30
Instrument Cluster.................... 8W-40
Instrument Panel Switch
Bank.................. 8W-43, 44, 52, 53, 63
Integrated Power Module............... 8W-10
Knock Sensor........................ 8W-30
Lamp Assemblies...................... 8W-51
License Lamp..................... 8W-51, 61
Lift Pump Motor...................... 8W-30
Lift Pump Relay...................... 8W-30
Liftgate Ajar Switch................ 8W-39, 61
Liftgate Cinch/Release Motor............ 8W-61
Liftgate Flood Lamps.................. 8W-44
Liftgate Pinch Sensors................. 8W-61
Low Beam Lamps..................... 8W-50
Manifold Absolute Pressure Sensor........ 8W-30
Mass Air Flow Sensor.................. 8W-30
Memory Seat/Mirror/Adjustable Pedals
Module...................... 8W-56, 62, 63
Memory Set Switch.................... 8W-63
Message Center.................... 8W-40, 46
Mode Door Actuator................... 8W-42
Multi-Function Switch............ 8W-50, 52, 53
Natural Vacuum Leak Detection Assembly . . 8W-30
Occupant Classification Module.......... 8W-43
Occupant Restraint Controller........... 8W-43
Overhead Console..................... 8W-49
Oxygen Sensors....................... 8W-30
Park Assist Display.................... 8W-56
Park Assist Module.................... 8W-56
Park Assist Sensors.................... 8W-56
Park Lamp Relay..................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................ 8W-50
Parking Brake Switch.................. 8W-40
Power Folding Mirror Switch............ 8W-62
Power Liftgate Module................. 8W-61
Power Liftgate Motor.................. 8W-61
Power Mirror Switch................... 8W-62
Power Mirrors........................ 8W-62
Power Outlets........................ 8W-41
Power Seat Circuit Breaker.............. 8W-10
Power Seat Motors.................... 8W-63
Power Seat Position Sensors............. 8W-63
Power Seat Switches................... 8W-63
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module........... 8W-30, 31
PTCs............................... 8W-10
Radiator Fan Relaies................... 8W-42Component Page
Radiator Fans........................ 8W-42
Radio............................... 8W-47
Reading Lamps....................... 8W-44
Rear A/C-Heater Unit.................. 8W-42
Rear Auto Temp Control Switch.......... 8W-42
Rear Blower Control Switches............ 8W-42
Rear Blower Motor Power Module......... 8W-42
Rear Dome Lamp..................... 8W-44
Rear Intrusion Sensor.................. 8W-39
Rear Mode Motor..................... 8W-42
Rear Temperature Motor................ 8W-42
Rear View Mirror................ 8W-49, 55, 62
Rear Window Defogger Grid............. 8W-48
Rear Wiper Motor..................... 8W-53
Recirculation Door Actuator............. 8W-42
Remote Radio Switches................. 8W-47
Repeater Lamps...................... 8W-52
Seat Belt Switches.................... 8W-43
Seat Belt Tensioners................... 8W-43
Seat Weight Sensor.................... 8W-43
Sentry Key Remote Entry Module......... 8W-39
Siren............................... 8W-39
Sliding Door Control Modules............ 8W-61
Sliding Door Latch Sensing Switches...... 8W-61
Sliding Door Lock Motors............... 8W-61
Sliding Door Motors................... 8W-61
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Speed Sensors........................ 8W-31
Splices.............................. 8W-70
Starter Motor........................ 8W-21
Starter Motor Relay................... 8W-21
Sunroof Module....................... 8W-64
Sunroof Switch....................... 8W-64
Thatcham Alarm Indicator.............. 8W-39
Thatcham Alarm Module................ 8W-39
Throttle Position Sensor................ 8W-30
Traction Control Switch................. 8W-35
Trailer Tow Connector.................. 8W-54
Transmission Control Module............ 8W-31
Transmission Control Relay............. 8W-31
Transmission Range Sensor.............. 8W-31
Transmission Solenoid/Pressure Switch
Assembly.......................... 8W-31
Turn Signal Lamps.................... 8W-52
Vehicle Speed Sensor................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-53
Washer Pump Motor................... 8W-53
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Wiper Module........................ 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXRS
Page 585 of 2339
Component Page
High Note Horn................. 8W-10-17, 35
Horn Relay.................. 8W-10-17, 35, 60
Ignition Coil....................... 8W-10-42
Ignition Switch . . . 8W-10-18, 25, 36, 37, 45, 46, 49,
54, 55, 61
Instrument Cluster............... 8W-10-25, 52
Instrument Panel Switch Bank........ 8W-10-69
Integrated Power Module . 8W-10-3, 4, 5, 13, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29,
30, 31, 32, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44,
45, 47, 48, 49, 50, 52, 53, 54, 55, 56, 57, 58, 59,
60, 61, 62, 63, 64, 65, 66, 67, 68, 69
Left Fog Lamp.................. 8W-10-15, 27
Left Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 66
Left Headlamp..................... 8W-10-58
Left Headlamp Leveling Motor . . . 8W-10-29, 63, 66
Left High Beam Lamp............... 8W-10-59
Left Low Beam Lamp................ 8W-10-59
Left Park Lamp.............. 8W-10-29, 59, 66
Left Power Mirror................... 8W-10-39
Left Rear Lamp Assembly....... 8W-10-28, 29, 66
Left Repeater Lamp................. 8W-10-52
Left Sliding Door Control Module.... 8W-10-26, 53
Left Turn Signal Lamp............... 8W-10-57
License Lamp................ 8W-10-28, 29, 66
Lift Pump Motor................. 8W-10-23, 43
Lift Pump Relay................. 8W-10-23, 43
Mass Air Flow Sensor................ 8W-10-44
Memory Seat/Mirror/Adjustable Pedals
Module......................... 8W-10-50
Message Center.................... 8W-10-52
Occupant Classification Module........ 8W-10-69
Occupant Restraint Controller...... 8W-10-64, 69
Overhead Console................... 8W-10-40
Park Assist Module............... 8W-10-45, 54
Park Lamp Relay.......... 8W-10-15, 28, 29, 60
Passenger Airbag On/Off Indicator
Lamp.......................... 8W-10-69
Passenger Folding Mirror
Relay.................. 8W-10-22, 24, 45, 48
Passenger Heated Seat Module........ 8W-10-51
Passenger Power Seat Switch.......... 8W-10-51
Passenger Power Window Switch....... 8W-10-31
Power Liftgate Module............ 8W-10-26, 53
Power Mirror Switch........ 8W-10-22, 24, 47, 48
Power Outlet...................... 8W-10-35
Power Seat Circuit Breaker........ 8W-10-25, 50Component Page
Power Window Circuit Breaker...... 8W-10-16, 31
Power Window Switch............... 8W-10-33
Powertrain Control Module . . 8W-10-18, 21, 22, 36,
41, 42, 45, 56, 62, 63, 68
PTC4 ......................... 8W-10-20, 39
PTC7 ................... 8W-10-16, 17, 18, 35
Radiator Fan Relay............ 8W-10-26, 52, 56
Radiator Fan Relay No. 1.......... 8W-10-13, 44
Radiator Fan Relay No. 2....... 8W-10-26, 44, 52
Radiator Fan Relay No. 3............. 8W-10-44
Radio......................... 8W-10-32, 40
Rear A/C-Heater Unit............. 8W-10-19, 38
Rear Blower Motor Power Module . . . 8W-10-19, 38
Rear Blower Motor Relay.... 8W-10-19, 20, 38, 64
Rear Power Outlet............ 8W-10-16, 31, 32
Rear Window Defogger Grid........ 8W-10-20, 39
Rear Wiper Motor................ 8W-10-16, 31
Right Fog Lamp................. 8W-10-15, 27
Right Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 61
Right Headlamp.................... 8W-10-58
Right Headlamp Leveling Motor . . 8W-10-29, 61, 63
Right High Beam Lamp.............. 8W-10-59
Right Low Beam Lamp............... 8W-10-59
Right Park Lamp............. 8W-10-29, 59, 61
Right Power Mirror................. 8W-10-39
Right Rear Lamp
Assembly............ 8W-10-15, 28, 29, 61, 67
Right Repeater Lamp................ 8W-10-52
Right Sliding Door Control Module . . . 8W-10-26, 53
Right Turn Signal Lamp.............. 8W-10-57
Sentry Key Remote Entry
Module.............. 8W-10-40, 46, 49, 54, 55
Siren............................. 8W-10-40
Starter Motor.......... 8W-10-13, 14, 18, 36, 37
Starter Motor Relay...... 8W-10-18, 36, 37, 54, 55
Sunroof Module.................. 8W-10-31, 53
Thatcham Alarm Module . . 8W-10-40, 46, 49, 55, 68
Trailer Tow Connector............ 8W-10-28, 66
Transmission Control Module....... 8W-10-13, 62
Transmission Control Relay..... 8W-10-13, 21, 41
Transmission Solenoid/Pressure Switch
Assembly....................... 8W-10-41
Vehicle Speed Sensor................ 8W-10-43
Washer Fluid Level Switch............ 8W-10-61
Washer Pump Motor................. 8W-10-69
Wiper Module................ 8W-10-16, 30, 60
8W - 10 - 2 8W-10 POWER DISTRIBUTIONRS
Page 698 of 2339
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8W-30-20
A/C Compressor Clutch Relay........ 8W-30-4, 20
A/C Pressure Sensor........... 8W-30-13, 18, 27
Accelerator Pedal Position Sensor.... 8W-30-32, 34
Ambient Temperature Sensor........... 8W-30-8
Auto Shut Down Relay.... 8W-30-4, 11, 14, 16, 19
Battery.............. 8W-30-2, 6, 10, 15, 20, 28
Battery Temperature Sensor......... 8W-30-8, 27
Body Control Module.............. 8W-30-5, 21
Boost Pressure Sensor............... 8W-30-27
Brake Lamp Switch............ 8W-30-7, 23, 33
Cabin Heater Assist................. 8W-30-24
Camshaft Position Sensor........... 8W-30-8, 26
Clockspring................... 8W-30-5, 25, 32
Clutch Pedal Interlock Switch.......... 8W-30-7
Clutch Pedal Upstop Switch........... 8W-30-32
Crank Case Ventilation Heater......... 8W-30-21
Crankshaft Position Sensor...... 8W-30-12, 17, 26
Data Link Connector.............. 8W-30-3, 24
Dosing Pump...................... 8W-30-24
ECM/PCM Relay........ 8W-30-20, 22, 26, 28, 30
EGR Solenoid................... 8W-30-15, 30
Engine Control Module . . . 8W-30-20, 21, 22, 23, 24,
25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35
Engine Coolant Temp Sensor.... 8W-30-13, 18, 27
Engine Oil Pressure Sensor........... 8W-30-23
Engine Oil Pressure Switch............ 8W-30-7
EVAP/Purge Solenoid................. 8W-30-4
Front Control Module......... 8W-30-2, 5, 24, 32
Fuel Heater....................... 8W-30-31
Fuel Heater Relay................ 8W-30-21, 31
Fuel Injector No. 1............ 8W-30-14, 19, 29
Fuel Injector No. 2............ 8W-30-14, 19, 29
Fuel Injector No. 3............ 8W-30-14, 19, 29
Fuel Injector No. 4............ 8W-30-14, 19, 29
Fuel Injector No. 5.................. 8W-30-19
Fuel Injector No. 6.................. 8W-30-19
Fuel Pressure Sensor................ 8W-30-33
Fuel Pressure Solenoid............... 8W-30-22
Fuel Pump Module................ 8W-30-5, 21
Fuel Pump Relay.................... 8W-30-5
Fuse 15........................ 8W-30-24, 31
Fuse 16 . . 8W-30-4, 11, 14, 16, 19, 20, 22, 26, 28, 30
Fuse 17.................... 8W-30-2, 5, 21, 31
Fuse 18........................... 8W-30-20
Fuse 26........................... 8W-30-33
Fuselink.......................... 8W-30-28Component Page
G100...................... 8W-30-2, 6, 15, 21
G101................. 8W-30-2, 6, 7, 10, 15, 20
G103....................... 8W-30-20, 21, 24
G300........................ 8W-30-7, 23, 32
G302........................ 8W-30-5, 21, 31
Generator....................... 8W-30-4, 21
Glow Plug No. 1.................... 8W-30-28
Glow Plug No. 2.................... 8W-30-28
Glow Plug No. 3.................... 8W-30-28
Glow Plug No. 4.................... 8W-30-28
Glow Plug Relay.................... 8W-30-28
Idle Air Control Motor................ 8W-30-9
Ignition Coil.................... 8W-30-11, 16
Ignition Switch..................... 8W-30-10
Inlet Air Temperature Sensor....... 8W-30-12, 17
Integrated Power Module . . 8W-30-2, 3, 4, 5, 10, 11,
14, 16, 19, 20, 21, 22, 24,
26, 28, 30, 31, 32, 33
Knock Sensor....................... 8W-30-9
Left Speed Control Switch.......... 8W-30-5, 25
Lift Pump Motor.................... 8W-30-31
Lift Pump Relay.................... 8W-30-31
Manifold Absolute Pressure Sensor . . . 8W-30-13, 18
Mass Air Flow Sensor................ 8W-30-22
Natural Vacuum Leak Detection
Assembly....................... 8W-30-10
Oxygen Sensor 1/1 Upstream........... 8W-30-6
Oxygen Sensor 1/2 Downstream......... 8W-30-6
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12, 13, 14,
15, 16, 17, 18, 19
Radiator Fan Relay............... 8W-30-11, 16
Radiator Fan Relay No. 1............. 8W-30-33
Radiator Fan Relay No. 2............. 8W-30-33
Radiator Fan Relay No. 3............. 8W-30-33
Right Speed Control Switch......... 8W-30-5, 25
Speed Control Servo.................. 8W-30-7
Starter Motor Relay............... 8W-30-5, 21
Throttle Position Sensor........... 8W-30-12, 17
Transmission Control
Module................ 8W-30-28, 32, 34, 35
Transmission Control Relay........... 8W-30-28
Transmission Range Sensor........... 8W-30-32
Vehicle Speed Sensor.............. 8W-30-9, 30
Water In Fuel Sensor................ 8W-30-32
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1
Page 971 of 2339
Component Page
C311 (3 Zone HVAC/Side Airbag)....... 8W-80-39
C312 (Side Airbag).................. 8W-80-40
C312 (Except Side Airbag)............ 8W-80-40
C312 (Except Side Airbag)............ 8W-80-41
C312 (Side Airbag).................. 8W-80-41
C313 (Rear Console)................. 8W-80-42
C313 (Rear Console)................. 8W-80-42
C314............................. 8W-80-42
C314............................. 8W-80-43
C315 (Power Liftgate)................ 8W-80-43
C315 (Power Liftgate)................ 8W-80-43
C316 (Power Sliding Door)............ 8W-80-44
C316 (Power Sliding Door)............ 8W-80-44
C317 (Power Sliding Door)............ 8W-80-44
C317 (Power Sliding Door)............ 8W-80-45
C318 (Trailer Tow).................. 8W-80-45
C318 (Trailer Tow).................. 8W-80-45
C319 (Trailer Tow).................. 8W-80-46
C319 (Trailer Tow).................. 8W-80-46
C320............................. 8W-80-46
C320............................. 8W-80-46
C321............................. 8W-80-47
C321............................. 8W-80-47
C322 (Memory)..................... 8W-80-47
C322 (Memory)..................... 8W-80-48
C324 (Manual Sliding Door)........... 8W-80-48
C324 (Manual Sliding Door)........... 8W-80-48
C325 (Manual Sliding Door)........... 8W-80-49
C325 (Manual Sliding Door)........... 8W-80-49
C328 (Sunroof)..................... 8W-80-49
C328 (Sunroof)..................... 8W-80-49
C329 (Diesel)...................... 8W-80-50
C329 (Diesel)...................... 8W-80-50
C330 (Diesel)...................... 8W-80-50
C330 (Diesel)...................... 8W-80-50
C331 (Diesel)...................... 8W-80-51
C331 (Diesel)...................... 8W-80-51
C332 (3 Zone ATC).................. 8W-80-51
C332 (3 Zone ATC).................. 8W-80-51
C333 (Except Export/Except Memory) . . . 8W-80-52
C333 (Except Export/Except Memory) . . . 8W-80-52
C334............................. 8W-80-52
C334............................. 8W-80-52
C335 (Fold-In-Floor)................. 8W-80-53
C335 (Fold-In-Floor)................. 8W-80-53
Cabin Heater Assist C1 (Diesel)........ 8W-80-53
Cabin Heater Assist C2 (Diesel)........ 8W-80-53
Camshaft Position Sensor (Diesel)...... 8W-80-53
Camshaft Position Sensor (Gas)........ 8W-80-54
CD Changer....................... 8W-80-54
Center High Mounted Stop Lamp....... 8W-80-54
Clockspring C1..................... 8W-80-54
Clockspring C2..................... 8W-80-55
Clockspring C3..................... 8W-80-55Component Page
Clockspring C4 (Remote Audio)........ 8W-80-55
Clutch Pedal Interlock Switch (MTX).... 8W-80-55
Clutch Pedal Upstop Switch (Diesel).... 8W-80-56
Controller Antilock Brake............. 8W-80-56
Crank Case Ventilation Heater (Diesel) . . 8W-80-57
Crankshaft Position Sensor (Diesel)..... 8W-80-57
Crankshaft Position Sensor (Gas)....... 8W-80-57
Data Link Connector................ 8W-80-57
Dosing Pump (Diesel)................ 8W-80-58
Driver Airbag Squib 1................ 8W-80-58
Driver Airbag Squib 2................ 8W-80-58
Driver Blend Door Actuator........... 8W-80-58
Driver Door Courtesy Lamp (Luxury/
Export)......................... 8W-80-59
Driver Door Lock Switch............. 8W-80-59
Driver Heated Seat Back............. 8W-80-59
Driver Heated Seat Cushion........... 8W-80-59
Driver Heated Seat Module C1......... 8W-80-59
Driver Heated Seat Module C2......... 8W-80-60
Driver Heated Seat Module C3......... 8W-80-60
Driver Knee Blocker
Airbag Squib (LHD)............... 8W-80-60
Driver Power Seat Front Riser Motor.... 8W-80-60
Driver Power Seat Front Riser Position
Sensor......................... 8W-80-61
Driver Power Seat Horizontal Motor.... 8W-80-61
Driver Power Seat Horizontal Position
Sensor......................... 8W-80-61
Driver Power Seat Rear Riser Motor.... 8W-80-61
Driver Power Seat Rear Riser Position
Sensor......................... 8W-80-62
Driver Power Seat Recliner Motor...... 8W-80-62
Driver Power Seat Recliner Position
Sensor......................... 8W-80-62
Driver Power Seat Switch............ 8W-80-62
Driver Power Window Motor.......... 8W-80-63
Driver Power Window Switch
(LHD Except Lowline)............. 8W-80-63
Driver Power Window Switch (LHD
Lowline)........................ 8W-80-63
Driver Power Window Switch (RHD).... 8W-80-64
Driver Seat Belt Switch.............. 8W-80-64
Driver Seat Belt Tensioner............ 8W-80-64
DVD Screen....................... 8W-80-65
DVD/CD Changer C1................ 8W-80-65
DVD/CD Changer C2................ 8W-80-65
EGR Solenoid (3.3L)................. 8W-80-66
EGR Solenoid (Diesel)............... 8W-80-66
Engine Control Module C1 (Diesel)..... 8W-80-66
Engine Control Module C2 (Diesel)..... 8W-80-68
Engine Coolant Temp Sensor (Diesel).... 8W-80-69
Engine Coolant Temp Sensor (Gas)..... 8W-80-69
Engine Oil Pressure Sensor (Diesel)..... 8W-80-69
Engine Oil Pressure Switch (Gas)...... 8W-80-69
EVAP/Purge Solenoid (Gas)........... 8W-80-70
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSRS
Page 972 of 2339
Component Page
Evaporator Temperature Sensor........ 8W-80-70
Floor Console Lamp................. 8W-80-70
Floor Console Power Outlet (Export).... 8W-80-70
Front Blower Module C1 (ATC)........ 8W-80-71
Front Blower Module C2 (ATC)........ 8W-80-71
Front Cigar Lighter................. 8W-80-71
Front Control Module................ 8W-80-72
Front Intrusion Sensor (United
Kingdom)....................... 8W-80-73
Front Reading Lamps/Switch.......... 8W-80-73
Fuel Heater (Diesel)................. 8W-80-73
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-73
Fuel Injector No. 1 (Diesel)............ 8W-80-73
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-74
Fuel Injector No. 2 (Diesel)............ 8W-80-74
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-74
Fuel Injector No. 3 (Diesel)............ 8W-80-74
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-75
Fuel Injector No. 4 (Diesel)............ 8W-80-75
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-75
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-75
Fuel Pressure Sensor (Diesel).......... 8W-80-76
Fuel Pressure Solenoid (Diesel)........ 8W-80-76
Fuel Pump Module.................. 8W-80-76
Generator......................... 8W-80-76
Glow Plug Relay (Diesel)............. 8W-80-77
Hands Free Module C1............... 8W-80-77
Hands Free Module C2............... 8W-80-77
Hands Free Module C3............... 8W-80-78
Headlamp Switch................... 8W-80-78
Headlamp Washer Pump Motor (Export) . 8W-80-78
High Note Horn.................... 8W-80-79
Hood Ajar Switch (Export)............ 8W-80-79
Idle Air Control Motor (Gas)........... 8W-80-79
Ignition Coil (2.4L).................. 8W-80-79
Ignition Coil (3.3L/3.8L).............. 8W-80-80
Ignition Switch..................... 8W-80-80
Inlet Air Temperature Sensor.......... 8W-80-80
Input Speed Sensor................. 8W-80-80
Instrument Cluster.................. 8W-80-81
Instrument Panel Switch Bank
(Except Heated Seats)............. 8W-80-81
Instrument Panel Switch Bank
(Heated Seats)................... 8W-80-81
Integrated Power Module C1.......... 8W-80-82
Integrated Power Module C2.......... 8W-80-82
Integrated Power Module C3.......... 8W-80-83
Integrated Power Module C4.......... 8W-80-83
Integrated Power Module C5.......... 8W-80-84
Integrated Power Module C6.......... 8W-80-84
Integrated Power Module C7.......... 8W-80-84
Integrated Power Module C8.......... 8W-80-85
Integrated Power Module C9.......... 8W-80-85
Knock Sensor (Except Export)......... 8W-80-85Component Page
Left B-Pillar Switch (Power Sliding
Door).......................... 8W-80-86
Left Cinch/Release Motor (Power Sliding
Door).......................... 8W-80-86
Left Curtain Airbag Squib............ 8W-80-86
Left Cylinder Lock Switch (Export)..... 8W-80-86
Left Door Speaker.................. 8W-80-87
Left Fog Lamp..................... 8W-80-87
Left Front Door Ajar Switch (Base)..... 8W-80-87
Left Front Door Lock Motor/Ajar Switch
(Except Base).................... 8W-80-87
Left Front Impact Sensor (Export)...... 8W-80-87
Left Front Impact Sensor (Except
Export)......................... 8W-80-88
Left Front Park/Turn Signal Lamp...... 8W-80-88
Left Front Wheel Speed Sensor........ 8W-80-88
Left Full Open Switch (Power Sliding
Door).......................... 8W-80-88
Left Headlamp (Caravan/Voyager Except
Export)......................... 8W-80-89
Left Headlamp (Town And Country)..... 8W-80-89
Left Headlamp Leveling Motor (Export) . . 8W-80-89
Left High Beam Lamp (Export)........ 8W-80-89
Left Instrument Panel Speaker........ 8W-80-90
Left Liftgate Flood Lamp (Export)...... 8W-80-90
Left Low Beam Lamp (Export)......... 8W-80-90
Left Mid Reading Lamp (Premium/
Luxury)........................ 8W-80-90
Left Park Lamp (Export)............. 8W-80-91
Left Power Mirror................... 8W-80-91
Left Rear Lamp Assembly............ 8W-80-91
Left Rear Pillar Speaker (Highline
Audio).......................... 8W-80-92
Left Rear Reading Lamp (Luxury)...... 8W-80-92
Left Rear Speaker.................. 8W-80-92
Left Rear Vent Motor................ 8W-80-92
Left Rear Wheel Speed Sensor......... 8W-80-93
Left Remote Radio Switch............ 8W-80-93
Left Repeater Lamp (Export).......... 8W-80-93
Left Side Impact Sensor 1 (Export)..... 8W-80-93
Left Side Impact Sensor 1 (Except
Export)......................... 8W-80-94
Left Side Impact Sensor 2............ 8W-80-94
Left Side Impact Sensor 3............ 8W-80-94
Left Sliding Door Control Module C1
(Power Sliding Door).............. 8W-80-94
Left Sliding Door Control Module C2
(Power Sliding Door).............. 8W-80-95
Left Sliding Door Latch Sensing Switch
(Power Sliding Door).............. 8W-80-95
Left Sliding Door Lock Motor (Power Sliding
Door).......................... 8W-80-95
Left Sliding Door Lock Motor/Ajar Switch
(Manual Sliding Door)............. 8W-80-96
RS8W-80 CONNECTOR PIN-OUTS8W-80-3