air conditioning Citroen BERLINGO 2004 1.G Owner's Manual

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ENGINEXSARA XSARA PICASSOAUXILIARY EQUIPMENT DRIVE BELT 2002
Engines: RHY RHZ
Without air conditioning (continued).
Refitting.
Reused belt.
Compress the tensioner roller (2)by action at «a»(in anticlockwise direction),
tool [4].
Refit the belt.
WARNING: Respect the beltfitting direction.
Remove the tool [4].
New belt. Refit the belt.
Turn the eccentric roller (3), tool [1](clockwise)to free the tool [2]from its pegging
at «b».
Hold the eccentric roller (3), tool [1], and tighten the screw (1)to 4.3 m.daN.
Remove the tool [2].
Rotate the crankshaft 4 timesin the direction of rotation.
Check that it is possible to peg at «b», tool [3].
If not possible to peg, restart the adjustment.
B1BP1YMD

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ENGINE
XSARA XSARA PICASSO
AUXILIARY EQUIPMENT DRIVE BELT 2002
Engines: RHY RHZ
With air conditioning.
B1BP1YLD
Tools.
[1]
Belt tension adjusting square: ().0188 J2
[2] Ø 4 mmpeg: ().0188.Q1
[3] Ø 2 mmpeg: ().0188.Q2
[4]Dynamic tensioner compression lever: ().0188.Z
Removal.
Reuse of belt.
WARNING: Mark the direction the belt was fitted in case of reuse of the same belt.
Compress the tensioner roller (7)by moving it at «c»(in anticlockwise direction), tool[4].
Hold the tensioner roller (7)compressed and remove the belt.
No reuse of belt. Compress the tensioner roller (7)by moving it at «c»(in anticlockwise direction), tool[4].
Peg using tool [2], at «d».
Loosen the screw (6). Bring the eccentric roller (5) towards the rear.
Tighten the screw (6)by hand.
Remove the belt.

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144
ENGINEXSARA XSARA PICASSO
AUXILIARY EQUIPMENT DRIVE BELT 2002
Engines: RHY RHZ
With air conditioning (continued).
Refitting.
Reused belt.
Compress the tensioner roller (7)by action at «c»(in anticlockwise direction),
tool [4].
Refit the belt.
WARNING: Respect the direction belt was fitted.Remove the tool [4].
New belt. Refit the belt.
Turn the eccentric roller (5), tool [1](clockwise)to free the tool [2]from its
pegging at «d».
Hold the eccentric roller (5), tool [1], and tighten the screw (6)to 4.3 m.daN. Remove the tool [2].
Rotate the crankshaft 4 timesin the direction of rotation.
Check that it is possible to peg at «d», tool [3].
If not possible to peg, restart the adjustment.
B1BP1YND

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ELECTRICAL
SYSTEM
STARTER MOTORS
Abbreviations and definitions
ALL TYPES
Coding of climates is as follows:
CLIMATES:C Hot
: Starting possible as low as 18°C.
T Temperate: Starting possible as low as 18°C.
F Cold: Starting possible as low as 25°C.
GF Very cold: Starting possible as low as 30°C.
Meaning of abbreviations:
BV
: Gearbox.
M: Manual gearbox.
A: Automatic gearbox.
MAP: Piloted manual gearbox.
DA: Powerassisted steering.
REFRI: Air conditioning.

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Abbreviations and definitions
ALL TYPES
Coding of climates is as follows:
CLIMATES:
C
: Hot (45°C/37°C).
T: Temperate (37°C/17°C).
F: Cold (17°C/25°C).
GF : Very cold (<25°C).
Meaning of abbreviations:
BV
: Gearbox.BVM: Manual gearbox.BVA: Automatic gearbox.BVMP: Piloted manual gearbox.NON REFRI: Without air conditioning.REFRI: With air conditioning.DA: Powerassisted steering.GEP: Electropump motor.DP: Double lug.3 Pts: 3Point.NC: Not marketed.TT: All Types.N: Level.SOP: Without Option.TOP: All Options.L.C.: Heated rear screen.DAG:Left hand drive.DAD:Right hand drive.
472
ELECTRICAL
SYSTEM

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TU EW
DW
XU10
TU
EW7 DW10
BRESIL ALL TYPES
590 gr + 0 50 gr
725 gr + 0 50 gr
675 gr ± 50 gr
775 gr ± 25 gr
AIR CONDITIONING R 134 a (HFC)
Vehicle Engines DateRefrigerant
refillCompressor
Variable
CapacityOil quantity cc
Oil reference
AIRCON
C2
SD 6 V 12
SD 7 V 16
SD 6 V 12
SD 7 V 16135 SP 10
12/1999
#
03/2001 #
XSARA
XSARA
PICASSO
ALL TYPES 05/2003 #600 + 0 50 gr
09/2000
#
C3ALL TYPES11/2001 #625 + 0 50 grC3 Pluriel

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ELECTRICAL
SYSTEM
C5HP073C
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Clickfit connector removing/fitting tool
Ø Inch
V ehicle
XSARA
XSARA
PICASSOTT
BP
HP5/8Black
8005T.A
3/8Red
8005T.C Ring colour Tool kit 4164T
Tightening torques (m.daN).
Unions
Steel/Steel
Aluminium/Steel Ø Pipes
1,7 ±0,3
1,3 ± 0,3 M 06
3,8 ± 0,3
2 ± 0,2
M 08
4 ± 0,3
2,5 ± 0,3 M 10
NOTE:Tighten the union to the recommended torque using a retaining spanner whenever possible.
NOTE:For operations concerning draining, drying (empty), checking and recharging of a system:refer to BRE 0290.
WARNING: For R 134.a quantities (see table on preceding page:483).
Aircon compressor fixings.
ESSENTIAL: Tighten the front part of the compressor(timing belt end), before the rear part of the compressor.

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SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Compressor (MANULLI seal)
«EUR OCLIM»
Tools.
Tool for removingrefitting air conditioning seals: FACOM ().1702
IMPERATIVE: Removingrefitting the MANULLI seal
(see corresponding operation).
MANULLI seal.
C2 C3 : All engineversions
XSARA
(Compressor and condenser end): 08/2000 #
XSARA PICASSO
(Compressor end):11/2002 #
Engineversions:
NFV : 10/12/2001
#
6FZ : 01/04/2002 #
RHY: 04/11/2002 #
Aircon compressor.
XSARA PICASSOengine versions:6FZ and RHY
Discontinuation
of compressor SD 6 V 12
Replaced
by compressor SD 7 V 16: 04/11/2002#
C2 C3 XSARA PICASSO
The drive plate (1)is held on the aircon compressor shaft by ribs.
New wiring
(2).
New seals
(3) (MANULLI).
Identification label
(4) for aircon compressor.
AIRCONC5HP18UD

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ELECTRICAL
SYSTEM
MANULLI calibrated seal (3).
Direction of fitting of the seal (3).
Before fitting the seal, amply lubricate the seal with air conditioningcompressor oil
(SP10). The condenser
(5)has a cylinder (6)incorporating the function of aircon
fluid reservoir and with integral filtering cartridge.The inlet
(7)and the outlet (8)of the condenser (5)are equipped with
new seals (3) (MANULLI).
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Seals (MANULLI seal)
Condenser (MANULLI seal)
C5HP18VDC5HP18XD
C2 C3 XSARA PICASSO

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SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Presence of pollen filter
Vehicle Equipment RPO No. Presence of filter Observations
SAXO
C2 C3ALL TYPESNO
YES
YES
(Behr)
YES (Larger)
YES (Valéo)
NO(Valéo)
YES (Valéo)
Without aircon
Base aircon
Regulated airconWithout aircon
Base airconXSARA
XSARA PICASSO
BERLINGOExcept driving school
AIRCON