DODGE RAM 1999 Service Repair Manual

\

\
\
\

\
\
\


Engine Oil  3.9L: Drained, W/New Filter  4 Qts. (3.8L) 


\
\
\

\
\


 5.2L: Drained, W/New Filter  5 Qts. (4.7L) 


\
\
\

\
\


 5.9L: Drained, W/New Filter  5 Qts. (4.7L) 


\
\
\

\
\


 3.9L: Drained  3.5 Qts. (3.3L) 


\
\
\

\
\


 5.2L: Drained  4.5 Qts. (4.2L) 


\
\
\

\
\


 5.9L: Drained  4.5 Qts. (4.2L) 

\

\
\
\

\
\
\


Engine  3.9L: Drained  20 Qts. (19L) 

Coolant 
\
\
\

\
\


 5.2L: Drained  20 Qts. (19L) 


\
\
\

\
\


 5.9L: Drained  20 Qts. (19L) 

\
\
\
\
\
\
\


(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
\f
\
\
\
\
\
\
\


LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE
\
\b\
\
\
\b\
\
\
 
Material  Condition  Specification 

\

\
\
\

\
\
\


Engine Oil Ambient Temperature Above 0 F SAE 10W-30 

(
1)  (-18C) To Over 100F (38C)  


\
\
\

\
\


Ambient Temperature Less Than  SAE 5W-30 

-20F (-29C) Up To 32F (0C) 

\

\
\
\

\
\
\


Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 

\

\
\
\

\
\
\


Brake Fluid  All  DOT 3 

\

\
\
\

\
\
\


Automatic  All  ATF+2 Type 7176 

Transmission   

Fluid   

\

\
\
\

\
\
\


Transfer Case All  ATF+2 Type 7176 

Fluid   Or DEXRON III ATF 

\

\
\
\

\
\
\


Manual  NV-4500 75W-90 Synthc. API GL4 

Transmission 
\
\
\

\
\


Fluid  NV-3500  Mopar Manual 

  Transmission Fluid 

\

\
\
\

\
\
\


Steering  All  Mopar Multi-Mileage 

Linkage   Lubricant 

Lubricant   

\

\
\
\

\
\
\


Wheel Bearing All High Temperature Multi-

Grease   -Purporse EP Grease 

\

\
\
\

\
\
\


Rear Axle &  All Mopar Hypoid Lubricant 

4x4 Frt. Axle  SAE 80W-90 

Lubricant (2)  GL-5 Gear Lube 

\

\
\
\

\
\
\


Power  All  Mopar Power Steering 

Steering   Fluid Or Equivalant 

Fluid (
3)   Petroleum Based 

\

\
\
\

\
\
\


Clutch  All  Multipurpose Grease 

Linkage   NLGI Grade 2 E.P. 

Lubricant   

\

\
\
\

\
\
\


A/C  All  R-134a 

Refrigerant   

\

\
\
\

\
\
\


A/C  All  Polyalkalene Glycol 

Refrigerant   SP10 PAG 

Oil   Refrigerant Oil 

\
\
\
\
\
\
\




(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge 

trucks. Use only API approved oil with Starburst Symbol. 

(
2) - Limited-Slip Differentials require the use of a 5% Friction 

Modifier. Mopar Gear Oil Additive Friction Modifier 

(
3) - Never add gear oil, automatic transmission fluid or 

hydroboost power steering fluid. 
\f
\
\
\
\
\
\
\


FLUID CAPACITIES
FLUID CAPACITIES TABLE
\
\b\
\
\
\b\
\
\
 
Item  Condition  Specification (1) 

\

\
\
\

\
\
\


Engine Oil  3.9L: Drained, W/New Filter  4 Qts. (3.8L) 


\
\
\

\
\


 5.2L: Drained, W/New Filter  5 Qts. (4.7L) 


\
\
\

\
\


 5.9L: Drained, W/New Filter  5 Qts. (4.7L) 


\
\
\

\
\


 3.9L: Drained  3.5 Qts. (3.3L) 


\
\
\

\
\


 5.2L: Drained  4.5 Qts. (4.2L) 


\
\
\

\
\


 5.9L: Drained  4.5 Qts. (4.2L) 

\

\
\
\

\
\
\


Engine  3.9L: Drained  20 Qts. (19L) 

Coolant 
\
\
\

\
\


 5.2L: Drained  20 Qts. (19L) 


\
\
\

\
\


 5.9L: Drained  20 Qts. (19L) 

\

\
\
\

\
\
\


Automatic  42RE: Dry Fill  17-22 Pts. (8-10.4L) 

Transmission 
\
\
\

\
\


Fluid  46RE: Dry Fill  1726 Pts. (812.3L) 

\

\
\
\

\
\
\


Manual  NV3500: Drained  4.2 Pts. (2L) 

Transmission 
\
\
\

\
\


Fluid  NV3500: Drained  8 Pts. (3.8L) 

\

\
\
\

\
\
\


Rear Axle  9-1/4: Drained  4.8 Pts. (2.3L) 

Fluid 
\
\
\

\
\


 Model 248 (2WD)  6.3 Pts. (3L) 


\
\
\

\
\


  Model 248 (4WD)  7.3 Pts. (3.4L) 


\
\
\

\
\


 Model 267 (2WD)  7 Pts. (3.3L) 


\
\
\

\
\


 Model 267 (4WD)  7.8 Pts. (3.6L) 


\
\
\

\
\


 Model 286 (2WD)  6.8.Pts. (3.2L) 


\
\
\

\
\


 Model 286 (4WD)  10.1 Pts. (4.8L) 

\

\
\
\

\
\
\


Rear Axle  Model 248 (2WD)  6.3 Pts. (3L) 

Limited Slip 
\
\
\

\
\


Differential  Model 248 (4WD)  7.3 Pts. (3.4L) 


\
\
\

\
\


 Model 267 (2WD)  7 Pts. (3.3L) 


\
\
\

\
\


 Model 267 (4WD)  7.8 Pts. (3.6L) 


\
\
\

\
\


 Model 286 (2WD)  6.8 Pts. (3.2L) 


\
\
\

\
\


 Model 286 (4WD)  10.1 Pts. (4.8L) 

\

\
\
\

\
\
\


Front Axle  Model 216  6.8 Pts. (3.6L) 

Lubricant 
\
\
\

\
\


 Model 248  7.6 Pts. (3.6L) 

\

\
\
\

\
\
\


Transfer Case NV231 HD  2.5 Pts. (1.2L) 

Fluid   

\

\
\
\

\
\
\


Power Take  NV021  4.6 Pts. (2.1L) 

Off Adapter   

\

\
\
\

\
\
\


Power  Drained  2.7 Pts. (1.3L) 

Steering   

Fluid   

\

\
\
\

\
\
\


A/C  Charge Capacity  32 Oz. (.9Kg) 

Refrigerant   

  

\

\
\
\

\
\
\


Refrigerant  A/C System Capacity  7.75 Oz. (230ML) 

Oil   

\

\
\
\

\
\
\


Fuel Tank 119" & 139" Wheelbase Vehicles 26 Gal. (98L) 


\
\
\

\
\


 All Others  35 Gal. (132L) 

\
\
\
\
\
\
\


(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
\f
\
\
\
\
\
\
\


MISCELLANEOUS NOTES
* Once a month, check tire pressure and look for unusual wear
or damage.
* Once a month, Inspect battery and clean and tighten
terminals as required.
* Once a month, check fluid levels of coolant reservoir,
brake master cylinder, power steering & transmission.
Add fluids as required.
* Once a month, check all lights and all other electrical items
for correct operation


SC HED ULE D S ER VIC ES - S EVER E S ER VIC E ( D IE SEL)

1 999 D odge P ic ku p R 1500
1997-99 MAINTENANCE
Chrysler Maintenance & Service Intervals
Diesel Engines
Severe Service
DODGE; RAM PICKUP Cummins Turbo Diesel: 5.9L VIN [D]
* READ THIS FIRST *
Before preforming maintenance on vehicle, ensure that all
cautions and warnings have been observed to prevent vehicle damage or
personal injury. See CAUTIONS & WARNINGS in MAINTENANCE INFORMATION
article in this section.
Introduction
The frequency of scheduled inspection and maintenance
services in this article are based on Severe Duty vehicle usage ONLY.
Severe Duty vehicle usage is defined as any one of the following
conditions:
* Frequent short driving less than 5 Miles (8 16 Km).
* Frequent driving in dusty conditions.
* Frequent trailer towing.
* Extensive idling.
* More than 50% of your driving is at sustained high speeds
during hot weather, above 90
F (32C).
If none of these conditions apply, this Severe service
schedule article is excessive. DO NOT USE. Instead, use the Normal
service schedule: See SCHEDULED SERVICES - NORMAL SERVICE (DIESEL) .
3,000 MILE (5,000 KM) SEVERE DUTY SERVICE
3,000 MILE (5,000 KM) SEVERE DUTY SERVICE
\
\
\
\
\
\
\
 
INSPECT 

\b\
\
\
\
\
\
\


 Exhaust System 


\
\
\
\
\
\
\


 Brake Hoses 


\
\
\
\
\
\
\


 Engine Coolant Level, Hoses & Clamps 

\
\
\
\
\
\
\



SERVICE 

\b\
\
\
\
\
\
\


 Lubricate Steering Linkage 

\
\
\
\
\
\
\



REPLACE 

\b\
\
\
\
\
\
\


 Engine Oil 


\
\
\
\
\
\
\


 Engine Oil Filter 

\
\
\
\
\
\
\



LUBRICATION SPECIFICATIONS 

\
\b\
\
\
\b\
\
\



Material  Condition  Specification 

\

\
\
\

\
\
\


Engine Oil Ambient Temperature Above 10F SAE 15W-40 

(
1)  (-12C) To Over 30F (-1C)  

 \
\
\

\
\


Ambient Temperature Less Than  SAE 10W-30 

0F (-18C) To Over 30F(-1C) 


\
\
\

\
\


Ambient Temperature Less Than  With Block Heater: 

-10F(-23C) Up To 0F (-18C) SAE 10W-30 

  Without Block Heater: 

  SAE 5W-30 

\

\
\
\

\
\
\


Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 

\

\
\
\

\
\
\


Brake Fluid  All  DOT 3 

\

\
\
\

\
\
\


Steering  All  Mopar Multi-Mileage 

Linkage   Lubricant 

Lubricant   

\
\
\
\
\
\
\


(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge 

trucks. Use only API approved oil with Starburst Symbol. 

\
\
\
\
\
\
\



FLUID CAPACITIES 

\
\b\
\
\
\b\
\
\



Item  Condition  Specification (1) 

\

\
\
\

\
\
\


Engine Oil  Capacity, Upper Safe Mark  10 Qts. (9.5L) 


\
\
\

\
\


 Capacity, Lower Safe Mark  8 Qts. (7.5L) 

\

\
\
\

\
\
\


Engine  Drained  26 Qts. (24.5L) 

Coolant   

\
\
\
\
\
\
\


(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
\f
\
\
\
\
\
\
\


6,000 MILE (10,000 KM) SEVERE DUTY SERVICE
6,000 MILE (10,000 KM) SEVERE DUTY SERVICE
\
\
\
\
\
\
\
 
INSPECT 

\b\
\
\
\
\
\
\


 Exhaust System 


\
\
\
\
\
\
\


 Brake Hoses 


\
\
\
\
\
\
\


 Engine Coolant Level, Hoses & Clamps 

\
\
\
\
\
\
\



SERVICE 

\b\
\
\
\
\
\
\


 Rotate Tires 


\
\
\
\
\
\
\


 Lubricate Steering Linkage 


\
\
\
\
\
\
\


 Clean Fuel Strainer 

\
\
\
\
\
\
\



REPLACE 

\b\
\
\
\
\
\
\


 Engine Oil 


\
\
\
\
\
\
\


 Engine Oil Filter 


\
\
\
\
\
\
\


 Fuel Filter 

\
\
\
\
\
\
\



LUBRICATION SPECIFICATIONS 

\
\b\
\
\
\b\
\
\



Material  Condition  Specification 

\

\
\
\

\
\
\


Engine Oil Ambient Temperature Above 10F SAE 15W-40 

(
1)  (-12C) To Over 30F (-1C)  


\
\
\

\
\


Ambient Temperature Less Than  SAE 10W-30 

0F (-18C) To Over 30F(-1C) 


\
\
\

\
\


Ambient Temperature Less Than  With Block Heater: 

-10F(-23C) Up To 0F (-18C) SAE 10W-30 

  Without Block Heater: 

  SAE 5W-30 

\

\
\
\

\
\
\


Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 

\

\
\
\

\
\
\


Brake Fluid  All  DOT 3 

\

\
\
\

\
\
\


Steering  All  Mopar Multi-Mileage 

Linkage   Lubricant 

Lubricant   

\
\
\
\
\
\
\


(
1) - SAE 10W-30 engine oil is preferred. Use only API approved 

oil with Starburst Symbol. 

\
\
\
\
\
\
\



FLUID CAPACITIES 

\
\b\
\
\
\b\
\
\



Item  Condition  Specification (1) 

\

\
\
\

\
\
\


Engine Oil  Capacity, Upper Safe Mark  10 Qts. (9.5L) 


\
\
\

\
\


 Capacity, Lower Safe Mark  8 Qts. (7.5L) 

\

\
\
\

\
\
\


Engine  Drained  26 Qts. (24.5L) 

Coolant   

\
\
\
\
\
\
\


(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
\f
\
\
\
\
\
\
\


9,000 MILE (14,000 KM) SEVERE DUTY SERVICE
9,000 MILE (14,000 KM) SEVERE DUTY SERVICE
\
\
\
\
\
\
\
 
INSPECT 

\b\
\
\
\
\
\
\


 Exhaust System 


\
\
\
\
\
\
\


 Brake Hoses 


\
\
\
\
\
\
\


 Engine Coolant Level, Hoses & Clamps 

\
\
\
\
\
\
\



SERVICE 

\b\
\
\
\
\
\
\


 Lubricate Steering Linkage 

\
\
\
\
\
\
\


 REPLACE 

\b\
\
\
\
\
\
\


 Engine Oil 


\
\
\
\
\
\
\


 Engine Oil Filter 

\
\
\
\
\
\
\



LUBRICATION SPECIFICATIONS 

\
\b\
\
\
\b\
\
\



Material  Condition  Specification 

\

\
\
\

\
\
\


Engine Oil Ambient Temperature Above 10F SAE 15W-40 

(
1)  (-12C) To Over 30F (-1C)  


\
\
\

\
\


Ambient Temperature Less Than  SAE 10W-30 

0F (-18C) To Over 30F(-1C) 


\
\
\

\
\


Ambient Temperature Less Than  With Block Heater: 

-10F(-23C) Up To 0F (-18C) SAE 10W-30 

  Without Block Heater: 

  SAE 5W-30 

\

\
\
\

\
\
\


Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 

\

\
\
\

\
\
\


Brake Fluid  All  DOT 3 

\

\
\
\

\
\
\


Steering  All  Mopar Multi-Mileage 

Linkage   Lubricant 

Lubricant   

\
\
\
\
\
\
\


(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge 

trucks. Use only API approved oil with Starburst Symbol. 

\
\
\
\
\
\
\



FLUID CAPACITIES 

\
\b\
\
\
\b\
\
\



Item  Condition  Specification (1) 

\

\
\
\

\
\
\


Engine Oil  Capacity, Upper Safe Mark  10 Qts. (9.5L) 


\
\
\

\
\


 Capacity, Lower Safe Mark  8 Qts. (7.5L) 

\

\
\
\

\
\
\


Engine  Drained  26 Qts. (24.5L) 

Coolant   

\
\
\
\
\
\
\


(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
\f
\
\
\
\
\
\
\


12,000 MILE (19,000 KM) SEVERE DUTY SERVICE
12,000 MILE (19,000 KM) SEVERE DUTY SERVICE
\
\
\
\
\
\
\
 
INSPECT 

\b\
\
\
\
\
\
\


 Exhaust System 


\
\
\
\
\
\
\


 Brake Hoses 


\
\
\
\
\
\
\


 Engine Coolant Level, Hoses & Clamps 


\
\
\
\
\
\
\


 Brake Linings 


\
\
\
\
\
\
\


 Water Pump Weep Hole For Blockage 

\
\
\
\
\
\
\



SERVICE 

\b\
\
\
\
\
\
\


 Rotate Tires 


\
\
\
\
\
\
\


 Lubricate Steering Linkage 


\
\
\
\
\
\
\


 Automatic Transmission Bands 


\
\
\
\
\
\
\


 Clean Fuel Strainer 

\
\
\
\
\
\
\



REPLACE 

\b\
\
\
\
\
\
\


 Engine Oil 


\
\
\
\
\
\
\


 Engine Oil Filter 


\
\
\
\
\
\
\


 Automatic Transmission Fluid & Filter 


\
\
\
\
\
\
\


 Rear Axle Fluid 


\
\
\
\
\
\
\


 Front Axle Fluid (4x4) 


\
\
\
\
\
\
\


 Fuel Filter 

\
\
\
\
\
\
\



LUBRICATION SPECIFICATIONS 

\
\b\
\
\
\b\
\
\



Material  Condition  Specification 

\

\
\
\

\
\
\


Engine Oil Ambient Temperature Above 10F SAE 15W-40 

(
1)  (-12C) To Over 30F (-1C)  


\
\
\

\
\


Ambient Temperature Less Than  SAE 10W-30 

0F (-18C) To Over 30F(-1C) 


\
\
\

\
\


Ambient Temperature Less Than  With Block Heater: 

-10F(-23C) Up To 0F (-18C) SAE 10W-30 

  Without Block Heater: 

  SAE 5W-30 

\

\
\
\

\
\
\


Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 

\

\
\
\

\
\
\


Brake Fluid  All  DOT 3 

\

\
\
\

\
\
\


Steering  All  Mopar Multi-Mileage 

Linkage   Lubricant 

Lubricant   

\

\
\
\

\
\
\


Automatic  All  ATF+2 Type 7176 

Transmission   

Fluid   

\

\
\
\

\
\
\


Rear Axle  All Mopar Hypoid Lubricant 

Lubricant   SAE 80W-90 

(
2)   GL-5 Gear Lube 

\

\
\
\

\
\
\


4x4 Front  All Mopar Hypoid Lubricant 

Axle   SAE 80W-90 

Lubricant   GL-5 Gear Lube 

\
\
\
\
\
\
\


(
1) - SAE 10W-30 engine oil is preferred. Use only API approved 

oil with Starburst Symbol. 

(
2) - Axles with Limited-Slip Differentials require the use of 

a 5% Friction Modifier, such as Mopar Gear Oil Additive 

Friction Modifier. 

\
\
\
\
\
\
\



FLUID CAPACITIES 

\
\b\
\
\
\b\
\
\



Item  Condition  Specification (1) 

\

\
\
\

\
\
\


Engine Oil  Capacity, Upper Safe Mark  10 Qts. (9.5L) 


\
\
\

\
\


 Capacity, Lower Safe Mark  8 Qts. (7.5L) 

\

\
\
\

\
\
\


Engine  Drained  26 Qts. (24.5L) 

Coolant   

\

\
\
\

\
\
\


Automatic  46RE: Dry Fill  17 Qts. (16L) 

Transmission 
\
\
\

\
\


Fluid  47RE: Dry Fill  17 Qts. (16L) 

\

\
\
\

\
\
\


Rear Axle  DANA 70 Model 267 (2WD)  7 Pts. (3.3L) 

Lubricant 
\
\
\

\
\


 DANA 70 Model 267 (4WD)  7.8 Pts. (3.6L) 


\
\
\

\
\


 DANA 80 Model 286 (2WD)  6.8.Pts. (3.2L) 


\
\
\

\
\


 DANA 80 Model 286 (4WD)  10.1 Pts. (4.8L) 

\

\
\
\

\
\
\


Rear Axle  Model 267 (2WD)  7 Pts. (3.3L) 

Limited Slip 
\
\
\

\
\


Differential  Model 267 (4WD)  7.8 Pts. (3.6L) 


\
\
\

\
\


 Model 286 (2WD)  6.8 Pts. (3.2L) 


\
\
\

\
\


 Model 286 (4WD)  10.1 Pts. (4.8L) 

\

\
\
\

\
\
\


Front Axle  Model 216  6.8 Pts. (3.6L) 

Lubricant 
\
\
\

\
\


 Model 248  7.6 Pts. (3.6L) 

\
\
\
\
\
\
\


(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
\f
\
\
\
\
\
\
\


15,000 MILE (24,000 KM) SEVERE DUTY SERVICE
15,000 MILE (24,000 KM) SEVERE DUTY SERVICE
\
\
\
\
\
\
\
 
VERIFY 

\b\
\
\
\
\
\
\



Last Major Service Was Performed. 

\
\
\
\
\
\
\



INSPECT 

\b\
\
\
\
\
\
\


 Exhaust System 


\
\
\
\
\
\
\


 Brake Hoses 


\
\
\
\
\
\
\


 Engine Coolant Level, Hoses & Clamps 

\
\
\
\
\
\
\


 SERVICE 

\b\
\
\
\
\
\
\


 Lubricate Steering Linkage 

\
\
\
\
\
\
\



REPLACE 

\b\
\
\
\
\
\
\


 Engine Oil 


\
\
\
\
\
\
\


 Engine Oil Filter 

\
\
\
\
\
\
\



LUBRICATION SPECIFICATIONS 

\
\b\
\
\
\b\
\
\



Material  Condition  Specification 

\

\
\
\

\
\
\


Engine Oil Ambient Temperature Above 10F SAE 15W-40 

(
1)  (-12C) To Over 30F (-1C)  


\
\
\

\
\


Ambient Temperature Less Than  SAE 10W-30 

0F (-18C) To Over 30F(-1C) 


\
\
\

\
\


Ambient Temperature Less Than  With Block Heater: 

-10F(-23C) Up To 0F (-18C) SAE 10W-30 

  Without Block Heater: 

  SAE 5W-30 

\

\
\
\

\
\
\


Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 

\

\
\
\

\
\
\


Brake Fluid  All  DOT 3 

\

\
\
\

\
\
\


Steering  All  Mopar Multi-Mileage 

Linkage   Lubricant 

Lubricant   

\
\
\
\
\
\
\


(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge 

trucks. Use only API approved oil with Starburst Symbol. 

\
\
\
\
\
\
\



FLUID CAPACITIES 

\
\b\
\
\
\b\
\
\



Item  Condition  Specification (1) 

\

\
\
\

\
\
\


Engine Oil  Capacity, Upper Safe Mark  10 Qts. (9.5L) 


\
\
\

\
\


 Capacity, Lower Safe Mark  8 Qts. (7.5L) 

\

\
\
\

\
\
\


Engine  Drained  26 Qts. (24.5L) 

Coolant   

\
\
\
\
\
\
\


(
1) - Capacities are recommended or calculated levels. Always use 

dipstick (if available) to measure level. 
\f
\
\
\
\
\
\
\


18,000 MILE (29,000 KM) SEVERE DUTY SERVICE
18,000 MILE (29,000 KM) SEVERE DUTY SERVICE
\
\
\
\
\
\
\
 
VERIFY 

\b\
\
\
\
\
\
\



Last Major Service Was Performed. 

\
\
\
\
\
\
\



INSPECT