DODGE RAM SRT-10 2006 Service Repair Manual

DOOR GLASS
REMOVAL
1. Remove the inner belt molding (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/FRONT DOOR
INNER BELT WEATHERSTRIP - REMOVAL).
2. Remove the waterdam (Refer to 23 - BODY/DOOR
- FRONT/WATERDAM - REMOVAL).
3. Reinstall the manual window crank or reconnect
the electric window switch to the door wire harness
(depending on application) and raise the door glass
to the position shown.
4. Remove the two nuts (1) that secure the door glass
to the window regulator (2) through the two sight
windows (3 and 4) and disengage the door glass
from the regulator.
5. Remove the two bolts (2 and 3) that secure the
front glass run channel (1) to the door (5) and
remove the run channel through the door panel
opening (4).
6. Disengage the door glass from the window regula-
tor and lower the glass into the door.
7. Carefully rotate the door glass within the door and
remove the glass from the window opening.

INSTALLATION
1. Carefully lower the door glass into the door (5)
through the window opening.
2. Rotate the door glass into position and engage it to
the window regulator.
3. Position the front glass run channel (1) into the
door through the door panel opening (4).
4. Engage the two bolts (2 and 3) that secure the
front glass run channel to the door. Tighten the
bolts to 10 Nꞏm (89 in. lbs.).
5. Install the two nuts (1) that secure the door glass
to the window regulator (2) through the two sight
windows (3 and 4). Tighten the nuts to 10 Nꞏm (89
in. lbs.).
6. Lower the door glass into the door and remove the
manual window crank or disconnect the electric
window switch from the door wire harness
(depending on application).
7. Install the waterdam (Refer to 23 - BODY/DOOR -
FRONT/WATERDAM - INSTALLATION).
8. Install the inner belt molding (Refer to 23 - BODY/
WEATHERSTRIP/SEALS/FRONT DOOR INNER
BELT WEATHERSTRIP - INSTALLATION).

EXTERIOR HANDLE
REMOVAL
1. Disconnect and isolate the negative battery cable.
2. Remove the door glass (Refer to 23 - BODY/
DOOR - FRONT/DOOR GLASS - REMOVAL).
3. If equipped, disconnect the exterior handle wire
lead (7) from the door wire harness connector (3).
4. Disconnect the actuator rods (6 and 8) for the door
latch (5) from the exterior handle (1).
5. Remove the two nuts (2) that secure the exterior
handle to the door (4) and remove the handle.
INSTALLATION
1. Position the exterior handle (1) into the door (4).
2. Install the two nuts (2) that secure the exterior han-
dle to the door. Tighten the nuts to 10 Nꞏm (89 in.
lbs.).
3. Connect the actuator rods (6 and 8) for the door
latch (5) to the exterior handle.
4. If equipped, connect the exterior handle wire lead
(7) to the door wire harness connector (3).
5. Install the door glass (Refer to 23 - BODY/DOOR -
FRONT/DOOR GLASS - INSTALLATION).
6. Reconnect the negative battery cable.

GLASS RUN CHANNEL
REMOVAL
FRONT-ALL MODELS
1. Raise the window glass to the full up position and
remove the window regulator (Refer to 23 - BODY/
DOOR - FRONT/WINDOW REGULATOR -
REMOVAL).
2. Loosen the two bolts (2 and 3) that secure the front
glass run channel (1) to the door (5).
3. Slide the front glass run channel upward and dis-
engage it from the door.
4. Remove the front glass run channel from the door
through the door panel opening (4).
5. If required, remove the weatherstrip from the front
glass run channel.
REAR-QUAD CAB
1. Raise the window glass to the full up position and
remove the window regulator (Refer to 23 - BODY/
DOOR - FRONT/WINDOW REGULATOR -
REMOVAL).
2. Remove the lower bolt (1) that secures the rear
glass run channel (3) to the door.
3. Loosen the upper bolt (4) that secures the rear
glass run channel to the door.
4. Slide the rear glass run channel upward and disen-
gage the upper screw from the door.
5. Remove the rear glass run channel from the door
through the door panel opening (2).
6. If required, remove the weatherstrip from the rear
glass run channel.

REAR-STANDARD CAB
1. Raise the window glass to the full up position and
remove the window regulator (Refer to 23 - BODY/
DOOR - FRONT/WINDOW REGULATOR -
REMOVAL).
2. Remove the two bolts (1) that secure the rear glass
run channel (2) to the door.
3. Remove the rear glass run channel from the door
through the door panel opening (3).
4. If required, remove the weatherstrip from the rear
glass run channel.
INSTALLATION
FRONT-ALL MODELS
1. If removed, install the weatherstrip onto the front
glass run channel (1).
2. Position the front glass run channel into the door
(5) through the door panel opening (4).
3. Engage the two bolts (2 and 3) that secure the
front glass run channel to the door. Tighten the
bolts to 10 Nꞏm (89 in. lbs.).
4. Install the window regulator and verify correct win-
dow operation (Refer to 23 - BODY/DOOR -
FRONT/WINDOW REGULATOR - INSTALLATION).

REAR-QUAD CAB
1. If removed, install the weatherstrip onto the rear
glass run channel (3).
2. Position the rear glass run channel into the door
through the door panel opening (2).
3. Engage the upper bolt (4) that secures the rear
glass run channel to the door.
4. Install the lower bolt (1) that secures the rear glass
run channel to the door. Tighten both the upper
and lower bolts to 10 Nꞏm (89 in. lbs.).
5. Install the window regulator and verify correct win-
dow operation (Refer to 23 - BODY/DOOR -
FRONT/WINDOW REGULATOR - INSTALLATION).
REAR-STANDARD CAB
1. If removed, install the weatherstrip onto the rear
glass run channel (2).
2. Position the rear glass run channel into the door
through the door panel opening (3).
3. Install the two bolts (1) that secure the rear glass
run channel to the door. Tighten the bolts to 10
Nꞏm (89 in. lbs.).
4. Install the window regulator and verify correct win-
dow operation (Refer to 23 - BODY/DOOR -
FRONT/WINDOW REGULATOR - INSTALLATION).

HINGE
REMOVAL
1.Removethedoor.(Referto23-BODY/DOOR-
FRONT/DOOR - REMOVAL)
2. Using a grease pencil or equivalent, mark the
hinge location and remove the bolts (3) and (4).
INSTALLATION
NOTE: A suitable body sealant should be used
when removing or moving the hinges.
1. Install the hinges and bolts.
2. Tighten the upper hinge bolt (1) to hinge pillar to 28
Nꞏm (21 ft. lbs.).
3. Tighten the lower hinge bolt (2) to hinge pillar to 28
Nꞏm (21 ft. lbs.).
4. Tighten the remaining hinge to hinge pillar bolts (3)
and(4)to28Nꞏm(21ft.lbs.).
5. Install the door. (Refer to 23 - BODY/DOOR -
FRONT/DOOR - INSTALLATION)

INTERIOR HANDLE ACTUATOR
REMOVAL
1. Remove the door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL).
2. Position the waterdam out of the way and discon-
nect the actuator rod (3) from interior door handle
actuator (5) and the door latch (2), if necessary.
3. Remove the two nuts (4) that secure the interior
door handle actuator to the door (1) and remove
the actuator.
INSTALLATION
1. Position the interior door handle actuator (5) onto
the door (1).
2. Install the two nuts (4) that secure the interior door
handle actuator to the door. Tighten the nuts to 10
Nꞏm (89 in. lbs.).
3. Connect the actuator rod (3) to the interior door
handle actuator and the door latch (2), if removed.
4. Reposition the waterdam and install the door trim
panel (Refer to 23 - BODY/DOOR - FRONT/TRIM
PANEL - INSTALLATION).

LATCH
REMOVAL
1. Raise the window to the full up position and
remove the door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL).
2. Position the waterdam out of the way and discon-
nect the actuator rod (3) from the door latch (2)
and the interior door handle actuator (5) and
remove the rod.
3. Disconnect the door wire harness connector (2)
from the door latch (3).
4. Remove the three bolts (4) that secure the door
latch to the door (1) and remove the latch.

INSTALLATION
1. Position the door latch (3) into the door (1).
2. Install the three bolts (4) that secure the door latch
to the door. Tighten the bolts to 10 Nꞏm (89 in.
lbs.).
3. Connect the door wire harness connector (2) to the
door latch.
4. Connect the actuator rod (3) to the door latch (2)
and the interior door handle actuator (5).
5. Reposition the waterdam to the door (1) and install
the door trim panel (Refer to 23 - BODY/DOOR -
FRONT/TRIM PANEL - INSTALLATION).
6. If necessary, adjust the latch (Refer to 23 - BODY/
DOOR - FRONT/LATCH - ADJUSTMENTS).